The present application claims the priority of the Chinese patent application No. 201810332447.7 filed on Apr. 13, 2018, the entire disclosure of which is incorporated herein by reference.
This disclosure relates to the field of display technologies, and in particular to an array substrate and a manufacturing method thereof, as well as a corresponding display panel and display device.
Thin film transistor is usually referred to as TFT. Each pixel on a liquid crystal display is driven by a thin film transistor integrated behind it, so as to display screen information with high speed, high brightness and high contrast. Thin film transistor liquid crystal display (TFT-LCD) is one of many liquid crystal displays.
In a liquid crystal display panel, a flexible printed circuit (FPC) needs to be bonded. By taking advantage of the integrated wiring configuration and thin thickness of the flexible printed circuit, digital signals are converted into images and presented through the liquid crystal screen. Usually, the flexible printed circuit is electrically connected via an indium tin oxide (ITO) layer with a metal conductive layer arranged under the ITO layer, so as to transmit signals.
In a conventional scheme, the ITO layer is generally arranged on an insulating protective layer. Therefore, when the protective layer is displaced or peeled off, the lateral extension of the protective layer will lead to displacement or peeling of the ITO layer at the same time. In this case, the peeling of the ITO layer will cut off the connection between the flexible printed circuit and the metal conductive layer under the flexible printed circuit such that signals cannot be transmitted normally and thus the display performance of the liquid crystal display panel will be affected seriously.
According to an aspect of this disclosure, an array substrate is provided. Specifically, the array substrate includes: a base substrate; a first electrode layer, an insulating layer and an electrically conductive member on the base substrate sequentially; at least one first via hole passing through the insulating layer; and at least one first electrical conductor, wherein each first electrical conductor is filled in a corresponding first via hole to electrically connect the first electrode layer and the electrically conductive member.
According to a specific implementation, in the array substrate provided in the embodiments of this disclosure, the electrically conductive member includes a transparent conductive layer or a flexible printed circuit.
According to a specific implementation, in the array substrate provided in the embodiments of this disclosure, the first electrical conductor includes a negative photoresist doped with electrically conductive particles.
According to a specific implementation, in the array substrate provided in the embodiments of this disclosure, the first electrode layer includes a plurality of first electrodes arranged in an array, each first electrode being electrically connected with the electrically conductive member via one or more of the first electrical conductors.
According to a specific implementation, in the array substrate provided in the embodiments of this disclosure, the insulating layer includes a first insulating layer facing the first electrode layer and a second insulating layer on the first insulating layer.
According to a specific implementation, the array substrate provided in the embodiments of this disclosure further includes: a second electrode layer between the first insulating layer and the second insulating layer; at least one second via hole passing through the second insulating layer; and at least one second electrical conductor, wherein each second electrical conductor is filled in a corresponding second via hole to electrically connect the second electrode layer and the electrically conductive member.
According to a specific implementation, in the array substrate provided in the embodiments of this disclosure, the second electrode layer includes a plurality of second electrodes arranged in an array, each second electrode being electrically connected with the electrically conductive member via one or more of the second electrical conductors.
According to a specific implementation, in the array substrate provided in the embodiments of this disclosure, the first electrical conductor has a thickness greater than that of the insulating layer. According to another aspect of this disclosure, a display panel is further provided, including the array substrate described in any of the above embodiments.
According to yet another aspect of this disclosure, a display device is further provided, including the display panel described in any of the above embodiments.
According to still another aspect of this disclosure, a manufacturing method for an array substrate is further provided. The manufacturing method includes: forming a first electrode layer and an insulating layer sequentially on a base substrate; forming at least one first via hole passing through the insulating layer; filling a corresponding first electrical conductor in each first via hole; and forming an electrically conductive member at least partially covering the insulating layer such that the electrically conductive member is electrically connected with the first electrode layer via the first electrical conductors.
According to a specific implementation, in the manufacturing method for an array substrate provided in the embodiments of this disclosure, the step of filling a corresponding first electrical conductor in each first via hole includes: applying a negative photoresist doped with electrically conductive particles on the insulating layer on which the first via holes have been formed, and exposing and developing the negative photoresist by using a mask to form at least one first electrical conductor filled in a corresponding first via hole respectively.
According to a specific implementation, in the manufacturing method for an array substrate provided in the embodiments of this disclosure, the insulating layer includes a first insulating layer facing the first electrode layer and a second insulating layer on the first insulating layer; the step of forming at least one first via hole passing through the insulating layer includes: forming at least one first via hole passing through the first insulating layer and the second insulating layer; and the manufacturing method further includes: forming a second electrically conductive layer between the first insulating layer and the second insulating layer; forming at least one second via hole passing through the second insulating layer, and filling a corresponding second electrical conductor in each second via hole to electrically connect the electrically conductive member and the second electrode layer.
According to a specific implementation, in the manufacturing method for an array substrate provided in the embodiments of this disclosure, the step of filling a corresponding first electrical conductor in each first via hole and the step of filling a corresponding second electrical conductor in each second via hole are executed at the same time by: applying an electrically conductive material on the insulating layer on which the first via holes and the second via holes have been formed; and removing by a patterning process all other electrically conductive material that is applied except for the part at positions of the first via holes and the second via holes, to form the first electrical conductors and the second electrical conductors filled in the first via holes and the second via holes respectively.
The above and/or additional aspects and advantages of this disclosure will become clear through description of the embodiments with reference to the drawings, wherein:
The embodiments of this disclosure will be described below in detail. Examples of the embodiments are shown in the drawings, wherein same or similar signs are used to indicate same or similar elements or elements having same or similar functions throughout the description. The embodiments described below with reference to the drawings are exemplary, so they are only used for explaining this disclosure, rather than limiting this disclosure in any possible way.
Those skilled in the art can understand that the singular forms of “a”, “one”, “said” and “the” used herein can also include plural forms unless specified otherwise. It should be further understood that the wording “include” used in the description of this disclosure refers to the presence of stated feature, integer, step, operation, element and/or component, but does not exclude the presence or addition of one or more other features, integers, steps, operations, elements, components and/or a group thereof. It should be understood that when we describe an element as being “connected” or “coupled” to another element, it can be connected or coupled to the other element directly, or by an intermediate element. Besides, the wording “connect” or “couple” used herein can include wireless connection or wireless coupling. The wording “and/or” used herein includes all of one or more listed items associated therewith or any unit and all combination thereof.
Those skilled in the art should understand that, unless otherwise defined, all terms used herein (including both technical terms and scientific terms) have the same meanings as generally understood by one having ordinary skills in the art of this disclosure. It should be further understood that terms such as those defined in a general dictionary should be understood as having meanings consistent with the context of the prior art and should not be construed by using ideal or excessively formal meanings unless specifically defined as defined herein.
It is found by the applicant that the transparent conductive material 6 electrically connected with the flexible printed circuit 7 is formed in the via holes in the first insulating layer 2 and the second insulating layer 4. Therefore, when the first insulating layer 2 and/or the second insulating layer 4 are/is displaced or peeled off, the lateral extension of the insulating layer will lead to displacement or peeling of the transparent conductive material 6 at the same time. In this case, the peeling of the transparent conductive material 6 will cut off the electrical connection between the flexible printed circuit 7 and the first electrode layer 3 such that signals cannot be transmitted normally therebetween and thus the display performance of the liquid crystal display panel will be affected seriously.
Besides, it is further found by the applicant that when the via holes 5 are fabricated in a poor process, hole walls of the via holes 5 may have large slopes, or diameters of the via holes in the first insulating layer 2 and the second insulating layer 4 may be different. In this case, as shown in
The embodiments of this disclosure will be described in detail with reference to the drawings.
As shown in
Specifically, in the embodiments of this disclosure, the insulating layer may either be single layered, or multilayered. For example, as mentioned above, the insulating layer may include both a first insulating layer 2 and a second insulating layer 4. As an example, in an embodiment of this disclosure, the first electrode layer 3 may be a gate layer, which includes a plurality of gates arranged in an array, for instance. Apparently, it is obvious that the first electrode layer 3 may also be an electrode layer of other types.
According to a specific embodiment of this disclosure, in the above array substrate, the electrically conductive member includes a transparent conductive layer 7′ located above the insulating layer, as shown in
According to an embodiment of this disclosure, in the array substrate, the first electrode layer 3 (particularly, each first electrode 30) is electrically connected with the electrically conductive member via the first electrical conductor 8 filled in the first via hole 5′. Therefore, when the electrically conductor member includes the flexible printed circuit 7 bound in the binding region of the array substrate, according to an embodiment of this disclosure, the flexible printed circuit 7 will be electrically connected to the first electrode layer 3 or the first electrodes 30 by means of the first electrical conductor 8. In this case, even if the insulating layer (e.g., the first insulating layer 2 and/or the second insulating layer 4) is displaced or peeled off, the first electrical conductor 8 filled in the first via hole 5′ will not be displaced or peeled off by the lateral extension of the insulating layer at all. In other words, the flexible printed circuit 7 still can be in electrical connection with the first electrode layer 3 in this case, thereby avoiding the problem that the signals cannot be transmitted normally due to the peeling of the insulation layer, and greatly reducing the adverse effects on the display performance of the liquid crystal display panel.
Besides, according to other embodiments of this disclosure, the electrically conductive member may further include a transparent conductive layer 7′ located on the insulating layer (particularly, the second insulating layer 4). In this case, in the array substrate, the transparent conductive layer 7′ is electrically connected with the first electrode layer 3 or the first electrodes 30 via the first electrical conductor 8. As can be seen, there is no need to fill the transparent conductive layer 7′ in the first via hole 5′. As a result, the transparent conductive layer 7′ has an even thickness, which is helpful for improving the entire performance of the liquid crystal display panel.
Optionally, in an embodiment of this disclosure, the base substrate 1 may be a glass substrate. However, it is obvious for those skilled in the art that the base substrate 1 may also be a substrate of other types.
Optionally, to reduce the costs of the material, in a specific embodiment of this disclosure, the material of the first electrical conductor 8 may be a photoresist doped with electrically conductive particles.
Further optionally; in a specific embodiment of this disclosure, the material of the first electrical conductor 8 includes a negative photoresist doped with electrically conductive particles. In this way, during the subsequent manufacture of the first electrical conductor 8, the same mask for fabricating the insulating layer (particularly, the second insulating layer 4) may be used, thereby saving both the production time and the production costs.
Optionally, in a specific embodiment of this disclosure, the first electrical conductor 8 has a thickness greater than that of the insulating layer. Specifically, the thickness of the first electrical conductor 8 is greater than the sum of the thickness of the first insulating layer 2 and the thickness of the second insulating layer 4, which can ensure that the first electrical conductor 8 is better filled in the first via hole 5′.
Optionally, in a specific embodiment of this disclosure, the transparent conductive layer 7′ may be an ITO layer, or an IZO layer, or a composite film layer of ITO and IZO.
As shown in
Optionally, in an embodiment of this disclosure, the first electrode layer 3 may be a gate layer, and the second electrode layer 9 may be a source/drain layer. In other words, in an embodiment of this disclosure, the first electrode layer 30 may include gates, and the second electrode layer 90 may include sources/drains.
Specifically, as shown in
As compared with the array substrate according to the related art in
In another aspect of this disclosure, a display panel is further provided in the embodiments, including the array substrate described in any of the above embodiments. Since the first electrical conductor 8 and/or the second electrical conductor 8′ in the array substrate will not be displaced or peeled off by the lateral extension of the corresponding insulating layer, the adverse effects on the display performance of the liquid crystal display panel are greatly reduced. According to yet another aspect of this disclosure, a display device is further provided in the embodiments, including the display panel described in any of the above embodiments.
According to still another aspect of this disclosure, a manufacturing method for an array substrate is further provided in the embodiments. As shown in
S601: forming a first electrode layer and an insulating layer sequentially on a base substrate.
S602: forming at least one first via hole passing through the insulating layer.
S603: filling a corresponding first electrical conductor in each first via hole.
S604: forming an electrically conductive member at least partially covering the insulating layer such that the electrically conductive member is electrically connected with the first electrode layer via the first electrical conductor.
Optionally, the material of the first electrical conductor includes a negative photoresist doped with electrically conductive particles. Furthermore, the step of filling a corresponding first electrical conductor in each first via hole includes: applying a negative photoresist doped with electrically conductive particles on the insulating layer on which the first via holes have been formed, and exposing and developing the negative photoresist by using a mask to form at least one first electrical conductor filled in a corresponding first via hole respectively. By doing this, both the production time and the production costs can be saved.
Specifically, in a specific embodiment of this disclosure, the insulating layer includes a first insulating layer and a second insulating layer, wherein the first insulating layer is close to the first electrode layer and the second insulating layer is located on the first insulating layer.
S701: forming a first electrode layer, a first insulating layer, a second electrode layer and a second insulating layer sequentially on a base substrate.
S702: forming at least one first via hole passing through the first insulating layer and the second insulating layer, wherein the first via holes expose at least part of the first electrode layer, and forming at least one second via hole passing through the second insulating layer, wherein the second via holes expose at least part of the second electrode layer.
S703: applying an electrically conductive material on the base substrate on which the first via holes and the second via holes have been formed.
S704: removing by a patterning process all other electrically conductive material that is applied except for the part at positions of the first via holes and the second via holes, to form the first electrical conductors and the second electrical conductors filled in the first via holes and the second via holes respectively, wherein the electrically conductive member is electrically connected to the first electrode layer through the first via holes and to the second electrode layer through the second via holes.
Specifically, in an embodiment of this disclosure, the via holes can be fabricated in the insulating layer by using the same mask for forming the insulating layer. However, it is obvious for those skilled in the art that the via holes may also be fabricated in the insulating layer by using other processes.
Optionally, in an embodiment of this disclosure, the photoresist for forming the first via holes and the second via holes in the insulating layer is a positive photoresist, so when the materials of the first electrical conductor and the second electrical conductor include a negative photoresist doped with electrically conductive particles, after the application of the negative photoresist doped with electrically conductive particles, the same mask for patterning the insulating layer to form via holes can be used to perform another exposure. In this way, the negative photoresist at positions of the first via holes and the second via holes can be retained. In other words, no new mask is required for the exposure. As can be seen, in the manufacturing method for an array substrate according to the embodiments of this disclosure, the process steps are very simple and the production costs can be further reduced.
The manufacturing method for an array substrate according to an embodiment of this disclosure will be introduced in detail with reference to the drawings.
As shown in
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Next, as shown in
Further referring to
To sum up, according to an embodiment of this disclosure, in the array substrate, the first electrode layer (e.g., the gate layer) can be electrically connected with the electrically conductive member by means of the first electrical conductor filled in the first via hole. In this case, when the electrically conductor member includes a flexible printed circuit bound in the binding region of the array substrate, the flexible printed circuit bound in the binding region will be electrically connected to the first electrode layer by means of the first electrical conductor. Therefore, even if the insulating layer is displaced or peeled off, the first electrical conductor filled in the first via hole will not be displaced or peeled off by the lateral extension of the insulating layer. In this case, the flexible printed circuit still can be in electrical connection with the first electrode layer, thereby greatly reducing the adverse effects on the display performance of the liquid crystal display panel.
Besides, in the embodiments of this disclosure, the first electrical conductor and the second electrical conductor are relatively independent from the first via hole and the second via hole, so abnormal ITO connection due to manufacturing process problems of the first via hole and the second via hole will not be caused, which greatly enhances the entire performance of the liquid crystal display panel and improves the user experience.
What is mentioned above is only part of the embodiments of this disclosure. It should be pointed out that, for one having ordinary skills in the art, several improvements and modifications can also be made without departing from the principles of this disclosure, and such improvements and modifications should also be deemed as falling within the protection scope of this disclosure.
Number | Date | Country | Kind |
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201810332447.7 | Apr 2018 | CN | national |
Filing Document | Filing Date | Country | Kind |
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PCT/CN2019/079969 | 3/28/2019 | WO | 00 |