The present disclosure relates to the field of display technologies, and in particular, relates to an array substrate and method for manufacturing same, a display panel, and a display device.
With the developments of the field of display technologies, market requirements for a higher pixels per inch (PPI) of a display panel is becoming higher.
Embodiments of the present disclosure provide an array substrate and method for manufacturing same, a display panel, and a display device. The technical solutions are as follows.
According to some embodiments of the present disclosure, an array substrate is provided. The array substrate includes:
In some embodiments, both a conductivity of the first portion and a conductivity of the second portion are greater than a conductivity of the channel portion.
In some embodiments, the array substrate further includes: a plurality of data lines and a first insulation layer;
In some embodiments, the first insulation layer is a first passivation layer disposed between the plurality of data lines and the color filter layer;
In some embodiments, the first insulation layer includes: a first passivation layer disposed between the plurality of data lines and the color filter layer, a planarization layer disposed between the color filter layer and the metal oxide pattern, and a second passivation layer disposed between the planarization layer and the metal oxide pattern.
In some embodiments, the array substrate further includes: a second insulation layer disposed on a side, distal from the base substrate, of the second portion, and a common electrode disposed on a side, distal from the base substrate, of the second insulation layer;
In some embodiments, the array substrate further includes: a third insulation layer, a pixel electrode, a fourth insulation layer, and a common electrode that are disposed on a side, distal from the base substrate, of the metal oxide pattern and are sequentially laminated in a direction away from the base substrate; wherein an orthogonal projection of the pixel electrode on the base substrate is at least partially overlapped with an orthogonal projection of the common electrode on the base substrate;
In some embodiments, each of the plurality of oxide thin film transistors further includes: a first gate electrode pattern disposed in the display region, and the array substrate further includes: a fifth insulation layer; wherein the first gate electrode pattern is disposed between the metal oxide pattern and the base substrate, the fifth insulation layer is disposed between the first gate electrode pattern and the metal oxide pattern,
In some embodiments, the array substrate further includes: a plurality of scan lines extending in a pixel row direction;
In some embodiments, the base substrate further includes a peripheral region on a side of the display region, and the array substrate further includes: a drive circuit disposed in the peripheral region; wherein the drive circuit includes at least one poly-silicon thin film transistor, wherein each poly-silicon thin film transistor includes: a second gate electrode pattern, and a source-drain electrode pattern;
In some embodiments, each poly-silicon thin film transistor further includes: an active pattern; and the array substrate further includes: a sixth insulation layer; wherein the active pattern is disposed between the second gate electrode pattern and the base substrate, the sixth insulation layer is disposed between the active pattern and the second gate electrode pattern,
According to some embodiments of the present disclosure, a method for manufacturing an array substrate is provided. The method includes:
In some embodiments, forming the metal oxide pattern of the oxide thin film transistor includes:
According to some embodiments of the present disclosure, a display panel is provided. The display panel includes: a cover plate, a liquid crystal layer, and the array substrate according to above embodiments;
According to some embodiments of the present disclosure, a display device is provided. The display device includes: a power supply assembly and the display panel according to above embodiments;
For clearer description of the technical solutions in the embodiments of the present disclosure more clearly, the following briefly describes the accompanying drawings required for describing the embodiments. Apparently, the accompanying drawings in the following description show merely some embodiments of the present disclosure, and those of ordinary skill in the art may still derive other drawings from these accompanying drawings without any creative efforts.
To make the objectives, technical solutions, and advantages of the present disclosure clearer, the embodiments of the present disclosure are further described in detail hereinafter with reference to the accompanying drawings.
In the related art, a display panel includes a drive circuit, and a plurality of sub-pixels of different colors. Each of the plurality of sub-pixels can emit light under driving of the drive circuit, such that a color display of the display panel is achieved.
However, as sizes of sub-pixels in a display panel of high PPI are less, and distances between adjacent sub-pixels are less, light emitted by the sub-pixels is prone to cross color, such that the display effect of the display panel is affected.
Recently, with the pluralistic expansion of the application field of virtual reality (VR), requirements for VR products are increasing. As the display panel in the VR product is a core hardware thereof, the display panel needs to include a greater number of pixels to restore a real scene. That is, the requirements for the display panel of high PPI in the VR product are becoming higher.
However, in the display panel of the existing VR product, a thin film transistor (TFT) in the sub-pixel in the display region of the array substrate is generally a poly-silicon TFT. A magnitude of a leakage current of the poly-silicon TFT is greater (10−11), that is, the leakage current is greater, such that a voltage of the sub-pixel is unstable when the sub-pixel displays. Thus, the display panel of high PPI (such as a display panel of PPI greater than 1000 PPI) cannot display normally. In addition, as the sizes of sub-pixels in the display panel of high PPI are less, and the distances between adjacent sub-pixels are less, light emitted by the sub-pixels is prone to cross color, such that the display effect of the display panel is poor.
The terms in the embodiments of the present disclosure are merely used to explain the embodiments of the present disclosure, and are not intended to limit the present disclosure. Unless otherwise defined, technical or scientific terms used in the embodiments of the present disclosure shall have ordinary meaning understood by persons of ordinary skill in the art to which the disclosure belongs. The terms “first,” “second,” “third,” and the like used in the specification and claims of the present disclosure are not intended to indicate any order, quantity or importance, but are merely used to distinguish the different components. The terms “one” and “a” are not intended to indicate limitation of the number, but are used to indicate the presence of at least one. The terms “comprise,” “include,” and the like are used to indicate that the element or object preceding the terms “comprise,” “include,” or the like covers the element or object following the terms “comprise,” “include,” or the like and its equivalents, and shall not be understood as excluding other elements or objects. The terms “connect,” “contact,” and the like are not intended to be limited to physical or mechanical connections, but may include electrical connections, either direct or indirect connection. The terms “on,” “under,” “left,” and “right” are only used to indicate the relative positional relationship. In the case that the absolute position of the described object changes, the relative positional relationship may change accordingly.
As a magnitude of a leakage current of the oxide thin film transistor 102 is less (10−13) that is, the leakage current is less, such that the stability of the voltage of the display region 101a in displaying an image is improved. Thus, the display panel can display normally.
Referring to
Referring to
An orthogonal projection of each of the plurality of color resist blocks 1031 on the base substrate 101 is at least partially overlapped with an orthogonal projection of the second portion 10213 of the corresponding oxide thin film transistor 102 on the base substrate 101. In addition, as the color resist block 1031 is at least partially overlapped with the second portion 10213 of the metal oxide pattern 1021, the overall footprint of the metal oxide pattern 1021 and the color resist block 1031 on the base substrate 101 can be reduced, so as to acquire the display panel of high PPI.
In some embodiments, colors of any two adjacent color resist blocks 1031 of the plurality of color resist blocks 1031 in the color filter layer 103 are different. In the embodiments of the present disclosure, referring to
In summary, an array substrate is provided in the embodiments of the present disclosure. The array substrate includes a color filter layer, such that a distance between a light source on a side, distal from the color filter layer, of the base substrate and the color filter layer is less. Thus, light from the region of the color resist blocks is avoided being emitted from adjacent color resist blocks, and the cross color of the display panel is further avoided, such that the display effect of the display panel is great. In addition, the color resist block is at least partially overlapped with a second portion of the metal oxide pattern in the oxide thin film transistor, such that the overall footprint of the oxide thin film transistor and the color filter layer can be reduced, so as to acquire the display panel of high PPI.
In some embodiments, a material of the metal oxide pattern 1021 includes indium gallium zinc oxide (IGZO). Both a conductivity of the first portion 10211 and a conductivity of the second portion 10213 are greater than a conductivity of the channel portion 10212. For example, a conducting process is performed on the first portion 10211 and the second portion 10213, and a conducting process is not performed on the channel portion 10212.
In some embodiments, referring to
In the display panel of high PPI, referring to
The first insulation layer 105 is provided with a plurality of first via holes, and each of the plurality of first via holes is configured to expose at least part of one data line 104. An orthogonal projection of the first portion 10211 of each metal oxide pattern 1021 on the base substrate 101 is at least partially overlapped with an orthogonal projection of one first via hole on the base substrate 101. For example, at least part of the first portion 10211 of each metal oxide pattern 1021 is disposed within one first via hole, and is electrically connected to one data line 104 exposed from the first via hole.
In some embodiments, each data line 104 is electrically connected to the first portion 10211 of at least one oxide thin film transistor 102 via at least one first via hole, such that the data line 104 supplies a data signal to the first portion 10211 of at least one oxide thin film transistor 102.
In some embodiments, the plurality of data lines 104 extend in a pixel column direction, the first insulation layer 105 includes a plurality of target first via hole arranged in the pixel column direction, the array substrate 10 includes a plurality of first target oxide thin film transistors arranged in the pixel column direction, and the plurality of first target oxide thin film transistors arranged in the pixel column direction are in one-to-one correspondence to the plurality of target first via hole arranged in the pixel column direction. Each data line 104 is electrically connected to the first portion 10211 of the first target oxide thin film transistor in the same column via a corresponding target first via hole.
In some embodiments, referring to
In some embodiments, a distance h1 between a face, proximal to the base substrate 101, of a target portion of the second portion 10213 of the metal oxide pattern 1021 and the base substrate 101 is greater than a distance h2 between a face, proximal to the base substrate 101, of the first portion 10211 and the base substrate 101, and greater than a distance h3 between a face, proximal to the base substrate 101, of the channel portion 10212 and the base substrate 101. The target portion is a section of the second portion 10213 with the orthogonal projection on the base substrate 101 overlapped with the orthogonal projection of the color resist block 1031 on the base substrate 101.
Referring to
In some embodiments, referring to
Although the thickness of the color resist block 1031 in the color filter layer 103 is great, the first insulation layer 105 includes the planarization layer 1052 disposed between the metal oxide pattern 1021 and the color filter layer 103, such that a face, proximal to the base substrate 101, of a film layer on a face, distal from the base substrate 101, of the planarization layer 1052 is a plane. The face, distal from the base substrate 101, of the planarization layer 1052 is a plane, and is substantially parallel to a bearing face of the base substrate 101. That is, a periphery of the color resist block 1031 in the array substrate 10 is filled by disposing the planarization layer 1052, that is, a region including the color resist block 1031 and a region not including the color resist block 1031 are planarized.
In some embodiments, as a face, distal from the base substrate 101, of the planarization layer 1052 in the first insulation layer 105 is the second passivation layer 1053, a face, proximal to the base substrate 101, of the second passivation layer 1053 is a plane. In addition, as the second passivation layer 1053 is a complete cover, the planarization of the array substrate 10 is not affected. That is, a face, proximal to the base substrate 101, of the metal oxide pattern 1021 on a face, distal from the base substrate 101, of the second passivation layer 1053 is also a plane. That is, the distance between the face, proximal to the base substrate 101, of the second portion 10213 of the metal oxide pattern 1021 and the base substrate 101, the distance between the face, proximal to the base substrate 101, of the first portion 10211 of the metal oxide pattern 1021 and the base substrate 101, and the distance between the face, proximal to the base substrate 101, of the channel portion 10212 of the metal oxide pattern 1021 and the base substrate 101 are equal.
In some embodiments, the face, proximal to the base substrate 101, of the second portion 10213 of the metal oxide pattern 1021, the face, proximal to the base substrate 101, of the first portion 10211 of the metal oxide pattern 1021, and the face, proximal to the base substrate 101, of the channel portion 10212 of the metal oxide pattern 1021 are coplanar.
In the embodiments of the present disclosure, as the pixel electrode (for example, the second portion 10213 of the metal oxide pattern 1021 in
In the embodiments of the present disclosure, referring to
That is, in the technical solution of the embodiments of the present disclosure, the pixel electrode is not prepared separately, such that the structure of the array substrate 10 is simplified, and the cost for manufacturing the array substrate 10 is reduced.
In the array substrate 10 shown in
A face, distal from the base substrate 101, of the planarization layer 1062 is a plane, and is substantially parallel to the bearing face of the base substrate 101. That is, a periphery of the color resist block 1031 in the array substrate 10 is filled by disposing the planarization layer 1062, that is, a region including the color resist block 1031 and a region not including the color resist block 1031 are planarized.
In the array substrate 10 shown in
In the array substrate 10 shown in
In the embodiments of the present disclosure, referring to
The third insulation layer 108 is provided with a plurality of second via holes. Each of the plurality of second via holes is configured to expose at least part of the second portion 10213 of one oxide thin film transistor 102. The pixel electrode 109 is electrically connected to the second portion 10213 via the plurality of second via holes, such that the second portion 10213 provides the drive signal to the pixel electrode 109.
In some embodiments, each of the plurality of oxide thin film transistors 102 in the embodiments of the present disclosure corresponds to one pixel electrode 109. For example, the pixel electrode 109 is electrically connected to the second portion 10213 of corresponding oxide thin film transistor 102 via the second via hole.
In the array substrate 10 shown in
A face, distal from the base substrate 101, of the planarization layer 1102 is a plane, and is substantially parallel to the bearing face of the base substrate 101. That is, by disposing the planarization layer 1102, a region including the color resist block 1031 and a region not including the color resist block 1031 are planarized.
In the embodiments of the present disclosure, referring to
In each oxide thin film transistor 102, an orthogonal of the first gate electrode pattern 1022 on the base substrate 101 covers an orthogonal projection of the channel portion 10212 of the metal oxide pattern 1021 on the base substrate 101. That is, the orthogonal projection of the channel portion 10212 on the base substrate 101 falls within the orthogonal of the first gate electrode pattern 1022 on the base substrate 101.
In some embodiments, a material of the first gate electrode pattern 1022 is indium tin oxide (ITO).
In some embodiments, referring to
In some embodiments, the array substrate 10 includes: a plurality of second target oxide thin film transistors arranged in the pixel row direction, and each of the plurality of scan lines 112 is in contact with the first gate electrode pattern 1022 of the plurality of second target oxide thin film transistors on the same row.
A length, in the pixel column direction, of the orthogonal projection of the first gate electrode pattern 1022 on the base substrate 101 is greater than a length, in the pixel column direction, of an orthogonal projection of the scan line 112 on the base substrate 101, such that the orthogonal projection of the first gate electrode pattern 1022 on the base substrate 101 covers the orthogonal projection of the channel portion 10212 of the metal oxide pattern 1021 on the base substrate 101.
A material of the scan line 112 is a non-transparent material. The scan line can provide the scan signal to the first gate electrode pattern 1022 of the oxide thin film transistor 102, and can function as a shielding layer of the oxide thin film transistor to ensure normal property of the oxide thin film transistor 102 under backlight.
Referring to
In some embodiments, the display region 101a is provided with a plurality of sub-pixels, and each of the plurality of sub-pixels includes: a light-emitting unit and a pixel circuit. The oxide thin film transistor 102, disposed in the display region 101a, of the array substrate 10 is taken as the transistor in the pixel circuit of the sub-pixel. In addition, the array substrate 10 further includes: a drive circuit 113. The drive circuit is disposed in the peripheral region 101b, and is connected to the plurality of sub-pixels to provide the drive signal to the plurality of sub-pixels. For example, the drive circuit is connected to the oxide thin film transistor 102 in the pixel circuit of the sub-pixel, and the drive circuit is a gate driver on array (GOA).
In some embodiments, the drive circuit 113 in the peripheral region 101b is connected to the plurality of data lines 112, and the plurality of data lines 112 is connected to the oxide thin film transistor 102 in the display region 101a. As such, the drive circuit 113 provides the scan signal to the oxide thin film transistor 102 through the plurality of data lines 112.
In the embodiments of the present disclosure, referring to
As the driving capability of the poly-silicon thin film transistor 1131 is great, the transistor in the drive circuit 113 is designed as the poly-silicon thin film transistor 1131, so as to ensure the driving capability of the drive circuit 113 in the display region 101a.
In some embodiments, the drive circuit 113 in the peripheral region 101b includes at least one poly-silicon thin film transistor, and the oxide thin film transistor 102. In some embodiments, the drive circuit in the peripheral region 101b does not include poly-silicon thin film transistor, and includes the oxide thin film transistor 102, and types of the transistors in the drive circuit is not limited in the embodiments of the present disclosure.
Referring to
Referring to
The source-drain electrode pattern 11312 is electrically connected to the active pattern 11313. The source-drain electrode pattern 11312 includes a source (S) electrode a1 and a drain (D) electrode a2. The source-drain electrode pattern 11312 being electrically connected to the active pattern 11313 indicates that the source electrode a1 is electrically connected to the active pattern 11313, and the drain electrode a2 is electrically connected to the active pattern 11313.
Referring to
In summary, an array substrate is provided in the embodiments of the present disclosure. The array substrate includes a color filter layer, such that a distance between a light source on a side, distal from the color filter layer, of the base substrate and the color filter layer is less. Thus, light from the region of the color resist blocks is avoided being emitted from adjacent color resist blocks, and the cross color of the display panel is further avoided, such that the display effect of the display panel is great. In addition, the color resist block is at least partially overlapped with a second portion of the metal oxide pattern in the oxide thin film transistor, such that the overall footprint of the oxide thin film transistor and the color filter layer can be reduced, so as to acquire the display panel of high PPI.
In S201, a base substrate is provided.
A material of the base substrate 101 is glass, polyimide, or the like. Referring to
In S202, a plurality of oxide thin film transistors spaced apart from each other and a color filter layer are formed in the display region.
In the embodiments of the present disclosure, the plurality of oxide thin film transistors spaced apart from each other and the color filter layer are formed in the display region. Each of the plurality of oxide thin film transistors 102 includes a metal oxide pattern 1021. The metal oxide pattern 1021 includes a first portion 10211, a channel portion 10212, and a second portion 10213 that are sequentially connected. The first portion 10211 is configured to receive a data signal. The color filter layer 103 is disposed between the metal oxide pattern 1021 and the base substrate 101, and the color filter layer 103 includes a plurality of color resist blocks 1031 of different colors in one-to-one correspondence to the plurality of oxide thin film transistors 102. An orthogonal projection of each of the plurality of color resist blocks 1031 on the base substrate 101 is at least partially overlapped with an orthogonal projection of the second portion 10213 of the corresponding oxide thin film transistor 102 on the base substrate 101.
As the color resist block 1031 is at least partially overlapped with the second portion 10213 of the metal oxide pattern 1021, the overall footprint of the metal oxide pattern 1021 and the color resist block 1031 on the base substrate 101 can be reduced, so as to acquire the display panel of high PPI.
In some embodiments, colors of two adjacent color resist blocks 1031 of the plurality of color resist blocks 1031 in the color filter layer 103 are different. In the embodiments of the present disclosure, as the manufactured array substrate includes the color filter layer 103, a distance between a light source on a side, distal from the color filter layer 103, of the base substrate 101 and the color filter layer 103 is less. Thus, light from the region of the color resist blocks 1031 in the color filter layer 103 is avoided being emitted from adjacent color resist blocks 1031, and the cross color of the display panel is further avoided, such that the display effect of the display panel is ensured.
In summary, a method for manufacturing an array substrate is provided in the embodiments of the present disclosure. The manufactured array substrate includes a color filter layer, such that a distance between a light source on a side, distal from the color filter layer, of the base substrate and the color filter layer is less. Thus, light from the region of the color resist blocks is avoided being emitted from adjacent color resist blocks, and the cross color of the display panel is further avoided, such that the display effect of the display panel is great. In addition, the color resist block is at least partially overlapped with a second portion of the metal oxide pattern in the oxide thin film transistor, such that the overall footprint of the oxide thin film transistor and the color filter layer can be reduced, so as to acquire the display panel of high PPI.
In S301, a base substrate is provided.
A material of the base substrate 101 is glass, polyimide, or the like. Referring to
In S302, a buffer layer is formed on a side of the base substrate.
In the embodiments of the present disclosure, after the base substrate 101 is acquired, the buffer layer 115 is formed on the side of the base substrate 101. The function of the buffer layer 115 is to reduce the impact force of the base substrate 101 on other subsequently-formed film layers, so as to facilitate forming of other subsequently-formed film layers.
In S303, active patterns of a plurality of poly-silicon thin film transistors are formed on a side, distal from the base substrate, of the buffer layer.
In the embodiments of the present disclosure, after the buffer layer is formed, an active thin film is formed on the side, distal from the base substrate, of the buffer layer, and then the active thin film is crystallized. A patterned mask plate is disposed on a side, distal from the base substrate 101, of the crystallized active thin film, and the crystallized active thin film is patterned to acquire the active pattern 11313 of the plurality of poly-silicon thin film transistors. The patterning process includes: photoresist coating, exposing, developing, etching, and photoresist removing.
In some embodiments, a material of the active pattern is amorphous silicon (a-Si), and a material of the crystallized active thin film is low temperature ploy silicon (LTPS). The low temperature ploy silicon is also referred to as p-Si.
The plurality of poly-silicon thin film transistors function as the transistors in the drive circuit, that is, the drive circuit includes the plurality of poly-silicon thin film transistors. The plurality of poly-silicon thin film transistors are disposed in the peripheral region 101b. In some embodiments, the drive circuit in the peripheral region 101b includes poly-silicon thin film transistor, and the oxide thin film transistor 102. In some embodiments, the drive circuit in the peripheral region 101b merely includes the oxide thin film transistor 102, which is not limited in the embodiments of the present disclosure. The method for manufacturing the array substrate is illustrated by taking the transistor in the drive circuit being the poly-silicon thin film transistor, and the transistor in the display region 101a being the oxide thin film transistor 102 as an example in the embodiments of the present disclosure.
In S304, a sixth insulation layer is formed on a side, distal from the base substrate, of the active patterns of the plurality of poly-silicon thin film transistors.
In the embodiments of the present disclosure, after the active patterns 11313 of the plurality of poly-silicon thin film transistors are formed, the sixth insulation layer 114 is formed on the side, distal from the base substrate 101, of the active patterns 11313 of the plurality of poly-silicon thin film transistors. The sixth insulation layer 114 is also referred to as a gate electrode insulation layer.
In S305, a plurality of scan lines and second gate electrode patterns of the plurality of poly-silicon thin film transistors are formed on a side, distal from the base substrate, of the sixth insulation layer.
In the embodiments of the present disclosure, referring to
In forming the plurality of scan lines 112 and the second gate electrode patterns 11311 of the plurality of poly-silicon thin film transistors, a first conduction thin film is formed on the side, distal from the base substrate 101, of the sixth insulation layer 114, a patterned mask plate is disposed on a side, distal from the base substrate 101, of the first conduction thin film, and the first conduction thin film is patterned to acquire the plurality of scan lines 112 and the second gate electrode pattern 11311 of the poly-silicon thin film transistor. The patterned mask plate used in patterning the first conduction thin film and the patterned mask plate used in patterning the crystallized active thin film are different.
As the plurality of scan lines 112 and the second gate electrode patterns 11311 of the plurality of poly-silicon thin film transistors are formed by one patterning process, the plurality of scan lines 112 and the second gate electrode patterns 11311 of the plurality of poly-silicon thin film transistors are acquired by one patterned mask plate, such that a number of the mask plates required for manufacturing the array substrate is reduced, and the manufacturing cost is reduced.
The plurality of scan lines 112 are configured to provide the scan signal to the oxide thin film transistor 102 subsequently-formed in the display region 101a. For example, the drive circuit in the peripheral region 101b are connected to the plurality of scan lines 112, and the drive circuit provides the scan signal to the subsequently-formed oxide thin film transistor 102 through the plurality of scan lines 112.
In some embodiments, a length of the scan line 112 in the pixel column direction Y (that is, the width of the scan line 112) ranges from 1.5 μm to 2.5 μm, for example, 1.8 μm.
In S306, first gate electrode patterns of the plurality of oxide thin film transistors are formed on a side, distal from the base substrate, of the plurality of scan lines.
In the embodiments of the present disclosure, material of the first gate electrode patterns 1022 of the plurality of oxide thin film transistors 102 include conductive materials, such as, metal materials. After the plurality of scan lines 112 are formed, first gate electrode thin films are formed on the side, distal from the base substrate 101, of the plurality of scan lines 112, a patterned mask plate is disposed on a side, distal from the base substrate 101, of the first gate electrode thin films, and the first gate electrode thin films are patterned to acquire the first gate electrode patterns 1022 of the plurality of oxide thin film transistors 102. The patterned mask plates used in patterning different thin films are different. For example, the patterned mask plate used in patterning the first gate electrode thin film are different from the patterned mask plate used in patterning the first conduction thin film and the patterned mask plate used in patterning the crystallized active thin film.
In S307, a fifth insulation layer is formed on a side, distal from the base substrate, of the first gate electrode pattern and the second gate electrode pattern.
In the embodiments of the present disclosure, after the first gate electrode pattern 1022 is formed, the fifth insulation layer 111 is formed on a side, distal from the base substrate 101, of the first gate electrode pattern 1022 and the second gate electrode pattern 11311. an orthogonal projection of the fifth insulation layer 111 on the base substrate 101 covers orthogonal projections of the first gate electrode patterns 1022 of the plurality of oxide thin film transistors 102 on the base substrate 101, and orthogonal projections of the second gate electrode patterns 11311 of the plurality of poly-silicon thin film transistors 1131 on the base substrate 101.
In some embodiments, the fifth insulation layer 111 is also referred to as an inter-layer dielectric (ILD). A material of the fifth insulation layer 111 includes at least one of silicon dioxide and silicon nitride. The fifth insulation layer 111 is not shown in a top view as the fifth insulation layer 111 completely covers the base substrate 101.
In S308, a plurality of data lines and a source-drain electrode pattern of the plurality of poly-silicon thin film transistors are formed on a side, distal from the base substrate, of the fifth insulation layer.
In the embodiments of the present disclosure, referring to
In forming the plurality of data lines 104 and the source-drain electrode pattern 11312 of the plurality of poly-silicon thin film transistors 1131, a second conduction thin film is formed on the side, distal from the base substrate 101, of the fifth insulation layer 111, a patterned mask plate is disposed on a side, distal from the base substrate 101, of the second conduction thin film, and the second conduction thin film is patterned to acquire the plurality of data lines 104 and the source-drain electrode pattern 11312 of the plurality of poly-silicon thin film transistors 1131.
As the plurality of data lines 104 and the source-drain electrode pattern 11312 of the plurality of poly-silicon thin film transistors 1131 are formed by one patterning process, the plurality of data lines 104 and the source-drain electrode pattern 11312 of the plurality of poly-silicon thin film transistors 1131 are acquired by one patterned mask plate, such that the number of the mask plates required for manufacturing the array substrate is reduced, and the manufacturing cost is reduced.
In the embodiments of the present disclosure, the source-drain electrode pattern 11312 of the poly-silicon thin film transistor 1131 is electrically connected to the active pattern 11313. For example, the source-drain electrode pattern 11312 of the poly-silicon thin film transistor 1131 includes the source electrode a1 and the drain electrode a2 that are spaced apart from each other, and both the fifth insulation layer 111 and the sixth insulation layer 114 are provided with a third via hole and a fourth via hole. The source electrode a1 is electrically connected to the active pattern 11313 via the third via hole, and the drain electrode a2 is electrically connected to the active pattern 11313 via the fourth via hole.
In S309, an insulation material layer is formed on a side, distal from the base substrate, of the plurality of data lines and the source-drain electrode pattern.
In the embodiments of the present disclosure, after the plurality of data lines 104 and the source-drain electrode pattern 11312 are formed, the insulation material layer c is formed on the side, distal from the base substrate 101, of the plurality of data lines 104 and the source-drain electrode pattern 11312. A material of the insulation material layer includes insulation material layer (SiO2). The insulation material layer is not shown in a top view as the insulation material layer completely covers the base substrate 101.
In S310, a color filter layer is formed on a side, distal from the base substrate, of the insulation material layer.
In the embodiments of the present disclosure, after the insulation material layer is formed, the color filter layer 103 is formed on the side, distal from the base substrate 101, of the insulation material layer. The color filter layer 103 includes a plurality of color resist blocks 1031 of different colors in one-to-one correspondence to the plurality of oxide thin film transistors 102. Each of the plurality of color resist blocks 1031 is configured used to transmit light of corresponding color.
In some embodiments, the color filter layer 103 includes a plurality of red color resist blocks, a plurality of green color resist blocks, and a plurality of blue color resist blocks. The plurality of red color resist blocks are used to transmit red light, the plurality of green color resist blocks are used to transmit green light, and plurality of blue color resist blocks are used to transmit blue light.
In the embodiments of the present disclosure, the plurality of red color resist blocks in the color filter layer 103 are formed by one patterning process, the plurality of green color resist blocks in the color filter layer 103 are formed by one patterning process, the plurality of blue color resist blocks in the color filter layer 103 are formed by one patterning process. In addition, the color resist blocks of different colors are formed by different patterning processes. That is, the plurality of red color resist blocks, the plurality of green color resist blocks, and the plurality of blue color resist blocks are formed by three patterning processes respectively.
In some embodiments, in forming the color resist block 1031 of each color, a color resist thin film of the color is entirely covered, a patterned mask plate is disposed on a side, distal from the base substrate 101, of the color resist thin film, and the color resist thin film is patterned to acquire a plurality of color resist blocks of the color. The patterned mask plates for forming the color resist blocks of different colors are different.
As the color resist blocks 1031 of three colors are formed by three patterning processes respectively, thicknesses of color resist blocks 1031 of three colors are different, such that displays by the sub-pixels of different colors in the display panel are different. Thus, after the array substrate are manufactured subsequently, in the process of debugging the product, luminance of the sub-pixels is adjusted by adjusting the drive voltages provided to the sub-pixels of different colors, the display correction is further performed by the optical alignment.
Each pixel in the display panel includes: a pixel circuit. The oxide thin film transistors 102 in the array substrate 10 is taken as the transistor in the pixel circuit of the sub-pixel. That is, the oxide thin film transistors 102 in the array substrate 10 is disposed in the display region 101a of the base substrate 101. In addition, each sub-pixel includes one color resist block 1031 to emit light of the color corresponding to the color resist block 1031.
In S311, a first insulation layer provided with a plurality of first via holes is formed by etching the insulation material layer.
As the display region 101a of the array substrate includes a plurality of oxide thin film transistors 102, referring to
In the embodiments of the present disclosure, in
In S312, a metal oxide thin film is formed on a side, distal from the base substrate, of the first insulation layer.
In the embodiments of the present disclosure, after the first insulation layer 105 is formed, the metal oxide thin film is formed on a side, distal from the base substrate, of the first insulation layer with a metal oxide material. A material of the metal oxide thin film includes the metal oxide.
In S313, a metal oxide structure is formed by patterning the metal oxide thin film.
In the embodiments of the present disclosure, after the metal oxide thin film is formed, a patterned mask plate is disposed on a side, distal from the base substrate 101, of the metal oxide thin film, and the metal oxide structure is formed by patterning the metal oxide thin film. For example, referring to
In some embodiments, referring to
In S314, a photoresist is coated on a first region on a side, distal from the base substrate, of the metal oxide structure.
Referring to
In S315, a first portion and a second portion of the metal oxide pattern are formed by conducting a conductor transformation treatment on the second region and the third region on the side, distal from the base substrate, of the metal oxide structure.
In the embodiments of the present disclosure, after the photoresist is coated on the first region b1, referring to
In the case that an area of the orthogonal projection of coated photoresist in S314 on the base substrate 101 is greater than an area of the orthogonal projection of the first gate electrode pattern 1022 on the base substrate 101, referring to
Thus, in the embodiments of the present disclosure, the area of the orthogonal projection of coated photoresist in S314 on the base substrate 101 falls within the area of the orthogonal projection of the first gate electrode pattern 1022 on the base substrate 101, such that the oxide thin film transistor operates normally, and the property of the oxide thin film transistor is ensured.
In S316, a channel portion of the metal oxide pattern is formed by removing the photoresist.
In the embodiments of the present disclosure, referring to
In S317, a second insulation layer is formed on the side, distal from the base substrate, of the metal oxide structure.
In the embodiments of the present disclosure, after the metal oxide pattern 1021 is formed, the second insulation layer 106 is formed on the side, distal from the base substrate 101, of the metal oxide structure 1021. The second insulation layer 106 includes a second passivation layer 1061 and a planarization layer 1062.
Referring to
In some embodiments, as each the second passivation layer 1061 and the planarization layer 1062a complete cover, the second passivation layer 1061 and the planarization layer 1062a are not shown in a top view. A thickness of the planarization layer 1062a ranges from 1 μm to 2 μm.
In S318, a common electrode is formed on a side, distal from the base substrate, of the second insulation layer.
In the embodiments of the present disclosure, referring to
It should be noted that the sequence of the steps in the method for manufacturing the array substrate in the embodiments of the present disclosure may be adjusted appropriately, and the steps may be added or deleted as required. For example, S302 to S309, S311, and S317 to S308 may be deleted as required, S311 may be performed before S310. Any method change made within the technical scope disclosed in the present disclosure by the person skilled in the art should be included within the scope of protection of the present disclosure, and thus is not described in detail herein.
In summary, a method for manufacturing an array substrate is provided in the embodiments of the present disclosure. The manufactured array substrate includes a color filter layer, such that a distance between a light source on a side, distal from the color filter layer, of the base substrate and the color filter layer is less. Thus, light from the region of the color resist blocks is avoided being emitted from adjacent color resist blocks, and the cross color of the display panel is further avoided, such that the display effect of the display panel is great. In addition, the color resist block is at least partially overlapped with a second portion of the metal oxide pattern in the oxide thin film transistor, such that the overall footprint of the oxide thin film transistor and the color filter layer can be reduced, so as to acquire the display panel of high PPI.
In S401, a base substrate is provided.
In the embodiments of the present disclosure, detailed description of S401 is referred to the description of S301, and thus is not repeated herein in the embodiments of the present disclosure.
In S402, a buffer layer is formed on a side of the base substrate.
In the embodiments of the present disclosure, detailed description of S402 is referred to the description of S302, and thus is not repeated herein in the embodiments of the present disclosure.
In S403, active patterns of a plurality of poly-silicon thin film transistors are formed on a side, distal from the base substrate, of the buffer layer.
In the embodiments of the present disclosure, detailed description of S403 is referred to the description of S303, and thus is not repeated herein in the embodiments of the present disclosure.
In S404, a sixth insulation layer is formed on a side, distal from the base substrate, of the active patterns of the plurality of poly-silicon thin film transistors.
In the embodiments of the present disclosure, detailed description of S404 is referred to the description of S304, and thus is not repeated herein in the embodiments of the present disclosure.
In S405, a plurality of scan lines and second gate electrode patterns of the plurality of poly-silicon thin film transistors are formed on a side, distal from the base substrate, of the sixth insulation layer.
In the embodiments of the present disclosure, detailed description of S405 is referred to the description of S305, and thus is not repeated herein in the embodiments of the present disclosure.
In S406, first gate electrode patterns of the plurality of oxide thin film transistors are formed on a side, distal from the base substrate, of the plurality of scan lines.
In the embodiments of the present disclosure, detailed description of S406 is referred to the description of S306, and thus is not repeated herein in the embodiments of the present disclosure.
In S407, a fifth insulation layer is formed on a side, distal from the base substrate, of the first gate electrode pattern and the second gate electrode pattern.
In the embodiments of the present disclosure, detailed description of S407 is referred to the description of S307, and thus is not repeated herein in the embodiments of the present disclosure.
In S408, a plurality of data lines and a source-drain electrode pattern of the plurality of poly-silicon thin film transistors are formed on a side, distal from the base substrate, of the fifth insulation layer.
In the embodiments of the present disclosure, detailed description of S408 is referred to the description of S308, and thus is not repeated herein in the embodiments of the present disclosure.
In S409, an insulation material layer is formed on a side, distal from the base substrate, of the plurality of data lines and the source-drain electrode pattern.
In the embodiments of the present disclosure, detailed description of S409 is referred to the description of S309, and thus is not repeated herein in the embodiments of the present disclosure.
In S410, a color filter layer is formed on a side, distal from the base substrate, of the insulation material layer.
In the embodiments of the present disclosure, detailed description of S410 is referred to the description of S310, and thus is not repeated herein in the embodiments of the present disclosure.
In S411, a first insulation layer provided with a plurality of first via holes is formed by etching the insulation material layer.
In the embodiments of the present disclosure, detailed description of S411 is referred to the description of S311, and thus is not repeated herein in the embodiments of the present disclosure.
In S412, a metal oxide thin film is formed on a side, distal from the base substrate, of the first insulation layer.
In the embodiments of the present disclosure, detailed description of S412 is referred to the description of S312, and thus is not repeated herein in the embodiments of the present disclosure.
In S413, a metal oxide structure is formed by patterning the metal oxide thin film.
In the embodiments of the present disclosure, detailed description of S413 is referred to the description of S313, and thus is not repeated herein in the embodiments of the present disclosure. In addition, as the metal oxide pattern in the array substrate 10 manufactured by the method does not function as the pixel electrode, an area of the orthogonal projection, on the base substrate 101, of the metal oxide structure formed in S413 and used to form the metal oxide pattern is less than an area of the orthogonal projection, on the base substrate 101, of the metal oxide structure formed in S313 and used to form the metal oxide pattern.
In some embodiments, referring to
In S414, a photoresist is coated on a first region on a side, distal from the base substrate, of the metal oxide structure.
In the embodiments of the present disclosure, referring to
In S415, a first portion and a second portion of the metal oxide pattern are formed by conducting a conductor transformation treatment on the second region and the third region on the side, distal from the base substrate, of the metal oxide structure.
Detailed description of S415 is referred to the description of S315, and thus is not repeated herein in the embodiments of the present disclosure.
In S416, a channel portion of the metal oxide pattern is formed by removing the photoresist.
In S417, a third insulation layer is formed on the side, distal from the base substrate, of the metal oxide structure.
In the embodiments of the present disclosure, referring to
Referring to
In the embodiments of the present disclosure, in
In S418, a pixel electrode is formed on a side, distal from the base substrate, of the third insulation layer.
In the embodiments of the present disclosure, referring to
In S419, a fourth insulation layer is formed on a side, distal from the base substrate, of the pixel electrode.
In the embodiments of the present disclosure, after the pixel electrode 109 is formed, the fourth insulation layer 110 is formed on the side, distal from the base substrate 101, of the pixel electrode 109. The fourth insulation layer 110 is a planarization layer (PLN), and the planarization layer is used to planarize the side, with the film layers, of the base substrate 101.
In S420, a common electrode is formed on a side, distal from the base substrate, of the fourth insulation layer.
In the embodiments of the present disclosure, referring to
It should be noted that the sequence of the steps in the method for manufacturing the array substrate in the embodiments of the present disclosure may be adjusted appropriately, and the steps may be added or deleted as required. For example, S402 to S409, S411, and S417 to S418 may be deleted as required, S411 may be performed before S410. Any method change made within the technical scope disclosed in the present disclosure by the person skilled in the art should be included within the scope of protection of the present disclosure, and thus is not described in detail herein.
In summary, a method for manufacturing an array substrate is provided in the embodiments of the present disclosure. The manufactured array substrate includes a color filter layer, such that a distance between a light source on a side, distal from the color filter layer, of the base substrate and the color filter layer is less. Thus, light from the region of the color resist blocks is avoided being emitted from adjacent color resist blocks, and the cross color of the display panel is further avoided, such that the display effect of the display panel is great. In addition, the color resist block is at least partially overlapped with a second portion of the metal oxide pattern in the oxide thin film transistor, such that the overall footprint of the oxide thin film transistor and the color filter layer can be reduced, so as to acquire the display panel of high PPI.
In S501, a base substrate is provided.
In the embodiments of the present disclosure, detailed description of S501 is referred to the description of S301, and thus is not repeated herein in the embodiments of the present disclosure.
In S502, a buffer layer is formed on a side of the base substrate.
In the embodiments of the present disclosure, detailed description of S502 is referred to the description of S302, and thus is not repeated herein in the embodiments of the present disclosure.
In S503, active patterns of a plurality of poly-silicon thin film transistors are formed on a side, distal from the base substrate, of the buffer layer.
In the embodiments of the present disclosure, detailed description of S503 is referred to the description of S303, and thus is not repeated herein in the embodiments of the present disclosure.
In S504, a sixth insulation layer is formed on a side, distal from the base substrate, of the active patterns of the plurality of poly-silicon thin film transistors.
In the embodiments of the present disclosure, detailed description of S504 is referred to the description of S304, and thus is not repeated herein in the embodiments of the present disclosure.
In S505, a plurality of scan lines and second gate electrode patterns of the plurality of poly-silicon thin film transistors are formed on a side, distal from the base substrate, of the sixth insulation layer.
In the embodiments of the present disclosure, detailed description of S505 is referred to the description of S305, and thus is not repeated herein in the embodiments of the present disclosure.
In S506, first gate electrode patterns of the plurality of oxide thin film transistors are formed on a side, distal from the base substrate, of the plurality of scan lines.
In the embodiments of the present disclosure, detailed description of S506 is referred to the description of S306, and thus is not repeated herein in the embodiments of the present disclosure.
In S507, a fifth insulation layer is formed on a side, distal from the base substrate, of the first gate electrode pattern and the second gate electrode pattern.
In the embodiments of the present disclosure, detailed description of S507 is referred to the description of S307, and thus is not repeated herein in the embodiments of the present disclosure.
In S508, a plurality of data lines and a source-drain electrode pattern of the plurality of poly-silicon thin film transistors are formed on a side, distal from the base substrate, of the fifth insulation layer.
In the embodiments of the present disclosure, detailed description of S508 is referred to the description of S308, and thus is not repeated herein in the embodiments of the present disclosure.
In S509, a first passivation layer of the first insulation layer is formed on a side, distal from the base substrate, of the plurality of data lines and the source-drain electrode pattern.
In the embodiments of the present disclosure, after the plurality of data lines and the source-drain electrode pattern are formed, the first passivation layer 1051 of the first insulation layer 105 is formed on the side, distal from the base substrate, of the plurality of data lines and the source-drain electrode pattern.
In S510, a color filter layer is formed on a side, distal from the base substrate, of the first passivation layer of the first insulation layer.
In the embodiments of the present disclosure, detailed description of S510 is referred to the description of S310, and thus is not repeated herein in the embodiments of the present disclosure.
In S511, a planarization layer of the first insulation layer is formed on a side, distal from the base substrate, of the color filter layer.
After the color filter layer 103 is formed, the planarization layer 1052 of the first insulation layer 105 is formed on the side, distal from the base substrate 101, of the color filter layer to planarize the film layers on the base substrate 101.
In S512, a second passivation layer of the first insulation layer is formed on a side, distal from the base substrate, of the planarization layer of the first insulation layer.
In the embodiments of the present disclosure, for preventing hydrogen in the planarization layer 1052 diffusing to the channel portion of the subsequently-formed metal oxide pattern to conduct the channel portion in the subsequently annealing process, the second passivation layer 1053 of the first insulation layer 105 is formed on the side, distal from the base substrate 101, of the planarization layer 1052 after the planarization layer 1052 of the first insulation layer 105 is formed. The second passivation layer 1053 does not contain hydrogen, and thus does not affect the channel portion of the metal oxide pattern.
Referring to
In S513, a metal oxide thin film is formed on a side, distal from the base substrate, of the second passivation layer of the first insulation layer.
After the second passivation layer is formed, the metal oxide thin film is formed on the side, distal from the base substrate 101, of the second passivation layer. A material of the metal oxide thin film includes the metal oxide.
In S514, a metal oxide structure is formed by patterning the metal oxide thin film.
In the embodiments of the present disclosure, detailed description of S514 is referred to the description of S313, and thus is not repeated herein in the embodiments of the present disclosure.
In S515, a photoresist is coated on a first region on a side, distal from the base substrate, of the metal oxide structure.
In the embodiments of the present disclosure, detailed description of S515 is referred to the description of S314, and thus is not repeated herein in the embodiments of the present disclosure.
In S516, a first portion and a second portion of the metal oxide pattern are formed by conducting a conductor transformation treatment on the second region and the third region on the side, distal from the base substrate, of the metal oxide structure.
In the embodiments of the present disclosure, detailed description of S516 is referred to the description of S315, and thus is not repeated herein in the embodiments of the present disclosure.
In S517, a channel portion of the metal oxide pattern is acquired by removing the photoresist.
In the embodiments of the present disclosure, detailed description of S517 is referred to the description of S316, and thus is not repeated herein in the embodiments of the present disclosure.
In S518, a second insulation layer is formed on the side, distal from the base substrate, of the metal oxide structure.
In the embodiments of the present disclosure, as the formed first insulation layer includes the planarization layer 1052 disposed between the metal oxide pattern 1021 and the color filter layer 103, the planarization of the array substrate 101 is great. The second insulation layer 106 is a third passivation layer disposed on a side, distal from the base substrate 101, of the metal oxide pattern 1021.
In some embodiments, the second insulation layer 106 includes the third passivation layer disposed on a side, distal from the base substrate 101, of the metal oxide pattern 1021, and another planarization layer disposed on a side, distal from the base substrate 101, of the third passivation layer. That is, the array substrate 10 in the technical solutions includes two planarization layers.
In S519, a common electrode is formed on a side, distal from the base substrate, of the second insulation layer.
In the embodiments of the present disclosure, detailed description of S519 is referred to the description of S318, and thus is not repeated herein in the embodiments of the present disclosure.
It should be noted that the sequence of the steps in the method for manufacturing the array substrate in the embodiments of the present disclosure may be adjusted appropriately, and the steps may be added or deleted as required. For example, S502 to S509, S511, and S517 to S518 may be deleted as required, S511 may be performed before S510. Any method change made within the technical scope disclosed in the present disclosure by the person skilled in the art should be included within the scope of protection of the present disclosure, and thus is not described in detail herein.
In summary, a method for manufacturing an array substrate is provided in the embodiments of the present disclosure. The manufactured array substrate includes a color filter layer, such that a distance between a light source on a side, distal from the color filter layer, of the base substrate and the color filter layer is less. Thus, light from the region of the color resist blocks is avoided being emitted from adjacent color resist blocks, and the cross color of the display panel is further avoided, such that the display effect of the display panel is great. In addition, the color resist block is at least partially overlapped with a second portion of the metal oxide pattern in the oxide thin film transistor, such that the overall footprint of the oxide thin film transistor and the color filter layer can be reduced, so as to acquire the display panel of high PPI.
For the array substrate shown in
For the array substrate shown in
In the case that the planarization of the array substrate in the display panel is poor (for example, the planarization layer includes a deeper via hole), the liquid crystal arrangement and electric field in the regions of the array substrate 10 are abnormal, and the display of the corresponding region of the display panel is further abnormal. As such, it is necessary to dispose a large-sized black matrix on a side of the cover plate to ensure the display effect of the display panel. An orthogonal projection of the black matrix on the array substrate covers the region with poor planarization (for example, the via hole of the planarization layer). In some embodiments, the aperture ratio of the pixels is less in this solution.
In the embodiments of the present disclosure, referring to
In some embodiments, the display device is a virtual reality (VR) device or an augmented reality (AR) device. In some embodiments, the display device is also any product or component with a display function and a fingerprint recognition function, such as electronic paper, a mobile phone, a tablet computer, a television, a display, a notebook computer, a digital photo frame, a navigator or the like.
Described above are example embodiments of the present disclosure, and are not intended to limit the present disclosure. Any modifications, equivalent replacements, improvements and the like made within the spirit and principles of the present disclosure should be included within the scope of protection of the present disclosure.
Number | Date | Country | Kind |
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202110417335.3 | Apr 2021 | CN | national |
This application is a U.S. national stage of international application No. PCT/CN2021/127111, filed on Oct. 28, 2021, which is based on and claims the priority to Chinese Patent Application No. 202110417335.3, filed on Apr. 19, 2021 and entitled “ARRAY SUBSTRATE AND PREPARATION METHOD THEREOF, DISPLAY PANEL AND DISPLAY DEVICE,” the disclosures of which are incorporated herein by reference in their entireties.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2021/127111 | 10/28/2021 | WO |