The present disclosure relates to the technical field of trace detection and in particular to an array substrate and a preparation method thereof, and a digital microfluidic chip.
Generally, basic operations such as sample preparation, reaction, separation and detection in biological, chemical and medical analysis processes may be integrated on a detection chip with a relatively small size, such as a microsized digital microfluidic chip. Generally, optical detection is mainly adopted in a detection technology based on a digital microfluidic chip.
An embodiment of the present disclosure provides a preparation method of an array substrate applied to a digital microfluidic chip, including:
Optionally, in the embodiment of the present disclosure, the step of forming a plurality of transparent driving electrodes on the base substrate includes:
Optionally, in the embodiment of the present disclosure, the forming a plurality of photoelectric detection devices on a silicon-based substrate includes:
Optionally, in the embodiment of the present disclosure, before the transferring the photoelectric detection devices to the base substrate, the preparation method further includes:
Optionally, in the embodiment of the present disclosure, the transferring the photoelectric detection devices to the base substrate includes:
Optionally, in the embodiment of the present disclosure, after the transferring the photoelectric detection devices to the base substrate and before the forming the plurality of transparent driving electrodes on the base substrate, the preparation method further includes:
Optionally, in the embodiment of the present disclosure, after the forming the common transparent electrode layer on the first planarization layer and before the forming the plurality of transparent driving electrodes, the preparation method further includes:
Optionally, in the embodiment of the present disclosure, the forming a plurality of transparent driving electrodes on the base substrate includes:
Optionally, in the embodiment of the present disclosure, the forming a plurality of photoelectric detection devices on a silicon-based substrate includes:
Optionally, in the embodiment of the present disclosure, before the transferring the photoelectric detection devices to the base substrate, the preparation method further includes:
Optionally, in the embodiment of the present disclosure, the transferring the photoelectric detection devices to the base substrate includes:
Optionally, in the embodiment of the present disclosure, after the transferring the photoelectric detection devices to the base substrate, the preparation method further includes:
Optionally, in the embodiment of the present disclosure, the preparation method further includes:
Accordingly, an embodiment of the present disclosure provides an array substrate prepared by using the above-mentioned preparation method.
Accordingly, an embodiment of the present disclosure provides a digital microfluidic chip including the above-mentioned array substrate.
In order to make the purpose, technical solutions and advantages of the present disclosure clearer, specific implementations of an array substrate and a preparation method thereof, and a digital microfluidic chip provided by embodiments of the present disclosure are described in detail below in conjunction with accompanying drawings. It should be understood that preferred embodiments described below are only intended to illustrate and explain the present disclosure, rather than to limit the present disclosure. In addition, embodiments in the present disclosure and features in the embodiments may be combined with each other without conflicts. It should be noted that sizes and shapes of all patterns in the accompanying drawings do not reflect real scales, and are merely to illustrate the contents of the present disclosure. Furthermore, same or similar numerals throughout indicate same or similar elements or elements with same or similar functions.
A digital microfluidic technology refers to a microfluidic technology for controlling a discrete droplet and includes two parts of droplet production and droplet operation. The part of droplet production takes charge of producing trace droplets with sizes ranging from nanoscales to microscales within very short time. The droplet operation includes basic treatment such as production, transportation, mixing and separation, and different operations on a plurality of droplets can be realized at the same time by using the digital microfluidic technology, so that large-scale concurrent treatment and detection analysis for the droplets are realized in a chip laboratory, and the work efficiency is greatly increased. Moreover, by using the digital microfluidic technology, basic operation units for sample preparation, reaction, separation, detection and the like in biological, chemical and medical analysis processes can be integrated on a micrometer-scale chip (such as a microsized digital microfluidic chip), and the overall process of analysis can be automatically completed. The digital microfluidic technology can reduce the cost and has the advantages such as short detection time and high sensitivity so as to have shown a huge prospect in fields such as biology, chemistries and medicines.
A photoelectric detection device has the advantages such as high precision, high response speed and simple structure and is very widely applied to detection. An ordinary photoelectric detection device receives light and converts a light signal into an electric signal by virtue of a photovoltaic effect, and a detection function is achieved by the reading of a driving chip (Integrated Circuit, IC), in this way, an optical detection function can be integrated in a digital microfluidic chip, and thus, a detection device is miniaturized. However, at present, a photoelectric detection device prepared from a glass substrate is poor in performance and relatively poor in signal quality due to the precision problem of a glass process.
Based on the above, embodiments of the present disclosure provide an array substrate and a preparation method thereof, and a digital microfluidic chip. The array substrate is applied to the digital microfluidic chip.
The preparation method of the array substrate applied to the digital microfluidic chip, provided by the embodiment of the present disclosure, as shown in
The above-mentioned step S103 may be performed before or after the above-mentioned step S102 is performed; as shown in
According to the preparation method of the array substrate, provided by the embodiments of the present disclosure, the photoelectric detection devices are formed on the silicon-based substrate, and are transferred to the base substrate by adopting the micro transfer printing process, and the photoelectric detection devices prepared by using a silicon-based process have excellent device performances, so that the problem of poor photoelectric characteristics of the photoelectric detection devices directly prepared from a glass substrate can be solved, and furthermore, the performances of the formed photoelectric detection devices are improved.
During specific implementation, the above-mentioned base substrate may be a glass substrate or a substrate made of other materials, and is not limited herein.
Optionally, the above-mentioned photoelectric detection devices may be photodiodes or other photoelectric detection devices, and are not limited herein.
The present disclosure will be described in detail below in conjunction with specific embodiments and the accompanying drawings. It should be noted that the present embodiment is merely intended to better explain the present disclosure, rather than to limit the present disclosure.
In some embodiments, in the above-mentioned array substrate in the embodiment of the present disclosure, the transparent driving electrodes and the photoelectric detection devices are located at the same side of the base substrate, and the preparation method of the array substrate with such a structure will be described in detail below in conjunction with the accompanying drawings.
Optionally, in the above-mentioned preparation method provided by the embodiment of the present disclosure, the above-mentioned step S103 may include:
In some embodiments of the present disclosure, the above-mentioned step S101 of forming a plurality of photoelectric detection devices on a silicon-based substrate may specifically include: forming a plurality of photoelectric conversion units and a plurality of first electrodes sequentially on a silicon-based substrate, wherein the photoelectric conversion units may include polycrystalline silicon layers and silicon dioxide layers. Moreover, in the embodiment of the present disclosure, the first electrodes belonging to different photoelectric detection devices are insulated from each other, and photoelectric conversion layers belonging to different photoelectric detection devices are insulated from each other.
In some embodiments, the above-mentioned step S101 may specifically include the following steps:
Referring to
Referring to
As shown in
Referring to
During actual application, in the above-mentioned preparation method provided by the embodiment of the present disclosure, before the above-mentioned step S102 is performed, the preparation method may further include:
In some embodiments, the above-mentioned step S102 may specifically include:
Optionally, in the above-mentioned preparation method provided by the embodiment of the present disclosure, after the above-mentioned step S102 is performed and before the above-mentioned step S103 is performed, the preparation method may further include:
Referring to
In some embodiments, after the common transparent electrode layer is formed on the first planarization layer and before the plurality of transparent driving electrodes are formed, the preparation method may further include:
The above-mentioned step of forming the plurality of transparent driving electrodes at the sides, facing away from the base substrate, of the photoelectric detection devices may specifically include:
In some embodiments, while patterns of the plurality of transparent driving electrodes are formed, the preparation method may further include: forming patterns of transparent driving electrode traces electrically connected to the transparent driving electrodes. Of course, it is possible that the patterns of the transparent driving electrode traces electrically connected to the transparent driving electrodes are formed after the patterns of the plurality of transparent driving electrodes are formed, there are no limitations herein.
Further, in some embodiments, after the patterns of the plurality of transparent driving electrodes are formed, the preparation method may further include:
Further, in some embodiments, after the first dielectric layer is formed, the preparation method may further include:
In some embodiments, the common transparent electrodes may be made of a material including an indium tin oxide (ITO) material, an indium zinc oxide (IZO) material, carbon nanotubes or graphene and the like.
In some embodiments, the detection signal lines may be made of a material including a transparent conductive material such as ITO, IZO, carbon nanotubes or graphene. Or, the detection signal lines may be made of a material including a non-transparent conductive material such as Al, Mo and Cu.
In some embodiments, the first electrodes may be made of a material including low-melting-point metals such as Sn and In. In this way, the first electrodes and the detection signal lines formed on the base substrate may be favorably subjected to metal fusion bonding.
In some embodiments, the first planarization layer may be made of a material including SiO2, SiN, PI (Polyimide), PMMA, resin and the like.
In some embodiments, the second planarization layer may be made of a material including SiO2, SiN, PI (Polyimide), PMMA, resin and the like.
In some embodiments, the transparent driving electrodes may be made of a material including an indium tin oxide (ITO) material, an indium zinc oxide (IZO) material, carbon nanotubes or graphene and the like.
The preparation method of the array substrate, provided by the embodiment of the present disclosure, will be described below with specific embodiments, but a reader should know that the specific process is not limited herein.
The preparation method of the array substrate, provided by the embodiment of the present disclosure, may include the following steps.
(1) A polycrystalline silicon film layer 110, a silicon dioxide film layer 120 and a first electrode layer 130 are sequentially deposited on a first silicon-based substrate 100, as shown in
(2) The first electrode layer 130 is patterned by adopting photolithography to form patterns of a plurality of independent first electrodes 131, as shown in
(3) Patterns of a plurality of conductive bonding layers 210 are formed on a second silicon-based substrate 200, wherein the plurality of conductive bonding layers 210 respectively correspond to the first electrodes 131, as shown in
(4) The first electrodes 131 on the first silicon-based substrate 100 and the conductive bonding layers 210 on the second silicon-based substrate 200 are aligned and bonded, the conductive bonding layers 210 are bonded with the corresponding first electrodes 131, and the first silicon-based substrate is removed by adopting an etching process, as shown in
(5) The polycrystalline silicon film layer and the silicon dioxide film layer are patterned by adopting photolithography to form polycrystalline silicon layers 111 and silicon dioxide layers 121 in photoelectric conversion layers, as shown in
(6) Patterns of detection signal lines 310 in one-to-one correspondence to the photoelectric detection devices 500 are formed on a base substrate 300, as shown in
(7) The plurality of photoelectric detection devices 500 are transfer-printed to the base substrate 300 by a transfer substrate by adopting a micro transfer printing process, that is, the first electrodes 131, the polycrystalline silicon layers 111 and the silicon dioxide layers 121 are transfer-printed to the base substrate 300, and the first electrodes 131 are electrically connected to the corresponding detection signal lines 310. As shown in
(8) A first planarization layer 320 is formed on the base substrate 300 on which the first electrodes 131, the polycrystalline silicon layers 111 and the silicon dioxide layers 121 of the plurality of photoelectric detection devices 500 are formed, and the first planarization layer 320 is patterned to expose the photoelectric detection devices 500. As shown in
(9) A common transparent electrode layer 330 is formed on the base substrate 300 on which the first planarization layer 320 is formed, and the polycrystalline silicon layers 111 are electrically connected to the common transparent electrode layer 330, as shown in
(10) A second planarization layer 340 is formed on the common transparent electrode layer 330, as shown in
(11) Patterns of the transparent driving electrodes 350 and patterns of transparent driving electrode traces (not shown in the figure) electrically connected to the transparent driving electrodes 350 are formed at the side, facing away from the base substrate 300, of the second planarization layer 340, as shown in
(12) A first dielectric layer 360 and a first lyophobic layer 370 are sequentially formed on the transparent driving electrodes 350, as shown in
It should be noted that step (6) may be performed before steps (1)-(5) are performed; or step (6) may be performed after steps (1)-(5) are performed. Of course, step (6) may be performed while steps (1)-(5) are performed, there are no limitations herein.
In some another embodiments, in the array substrate provided by the embodiment of the present disclosure, the transparent driving electrodes and the photoelectric detection devices are located at different sides of the base substrate, and the preparation method of the array substrate with such a structure will be described in detail below in conjunction with the accompanying drawings.
In the above-mentioned preparation method provided by the embodiment of the present disclosure, the above-mentioned step S103 may specifically include:
In some embodiments, the above-mentioned step S101 of forming a plurality of photoelectric detection devices on a silicon-based substrate may specifically include the following steps:
Meanwhile, referring to
In some embodiments, before the above-mentioned step S102 is performed, the preparation method may further include:
In the above-mentioned preparation method provided by the embodiment of the present disclosure, the above-mentioned step S102 may include:
Further, in the above-mentioned preparation method provided by the embodiment of the present disclosure, after the above-mentioned step S102 is performed, the preparation method may further include:
Referring to
In some embodiments, the preparation method may further include:
In some embodiments, the above-mentioned step S103 of forming the patterns of the plurality of transparent driving electrodes may specifically include:
The preparation method of the array substrate, provided by the embodiment of the present disclosure, will be described below with specific embodiments, but a reader should know that the specific process is not limited herein.
The preparation method of the array substrate, provided by the embodiment of the present disclosure, may include the following steps.
(1) A polycrystalline silicon film layer 110, a silicon dioxide film layer 120 and a first electrode layer 130 are sequentially deposited on a third silicon-based substrate 400, as shown in
(2) The first electrode layer 130 is patterned to form patterns of a plurality of independent first electrodes 131, and the polycrystalline silicon film layer 110 and the silicon dioxide film layer 120 are patterned to form photoelectric conversion units by adopting photolithography, wherein the photoelectric conversion units may include polycrystalline silicon layers 111 and silicon dioxide layers 121, as shown in
(3) A pattern of a common transparent electrode layer 330 is formed on a base substrate 300, as shown in
(4) A plurality of photoelectric detection devices 500 are transfer-printed to the base substrate 300 by a transfer substrate by adopting a micro transfer printing process, that is, the first electrodes 131, the polycrystalline silicon layers 111 and the silicon dioxide layers 121 are transfer-printed to the base substrate 300, and the polycrystalline silicon layers 111 are electrically connected to the common transparent electrode layer 330, as shown in
(5) A first planarization layer 320 is formed on a film layer on which the photoelectric detection devices 500 are located, and the first planarization layer 320 is patterned to expose the photoelectric detection devices 500. Specifically, an orthographic projection of the first planarization layer 320 on the base substrate 300 is not overlapped or partially overlapped with orthographic projections of the polycrystalline silicon layers 111 on the base substrate 300, as shown in
(6) Patterns of detection signal lines 310 in one-to-one correspondence to the photoelectric detection devices 500 are formed at the side, facing away from the base substrate 300, of the first planarization layer 320, so that each first electrode 131 is electrically connected to the corresponding detection signal line 310, as shown in
(7) A protective layer 380 is formed at the sides, facing away from the base substrate 300, of the detection signal lines 310, as shown in
(8) The base substrate 300 is overturned, and patterns of transparent driving electrodes 350 and patterns of transparent driving electrode traces (not shown in the figure) electrically connected to the transparent driving electrodes 350 are formed at the side, facing away from the photoelectric detection devices, of the base substrate 300, as shown in
(9) A first dielectric layer and a first lyophobic layer are sequentially formed on the transparent driving electrodes.
It should be noted that step (3) may be performed before steps (1)-(2) are performed;
or step (3) may be performed after steps (1)-(2) are performed. Of course, step (3) may be performed while steps (1)-(2) are performed, there are no limitations herein.
Optionally, the preparation method of the array substrate, provided by the embodiment of the present disclosure, may include the following steps.
(1) A polycrystalline silicon film layer 110, a silicon dioxide film layer 120 and a first electrode layer 130 are sequentially deposited on a third silicon-based substrate 400, as shown in
(2) The first electrode layer 130 is patterned to form patterns of a plurality of independent first electrodes 131, and the polycrystalline silicon film layer 110 and the silicon dioxide film layer 120 are patterned to form photoelectric conversion units by adopting photolithography, wherein the photoelectric conversion units may include polycrystalline silicon layers 111 and silicon dioxide layers 121, as shown in
(3) Patterns of transparent driving electrodes 350 and patterns of transparent driving electrode traces (not shown in the figure) electrically connected to the transparent driving electrodes 350 are formed at the side, facing away from the photoelectric detection devices, of a base substrate 300, as shown in
(4) A first dielectric layer 360 and a first lyophobic layer 370 are sequentially formed at the sides, facing away from the base substrate 300, of the transparent driving electrodes 350, as shown in
(5) The base substrate 300 is overturned, and a pattern of a common transparent electrode layer 330 is formed at the side, facing away from the transparent driving electrodes 350, of the base substrate 300, as shown in
(6) A transfer substrate is adopted to transfer a plurality of photoelectric detection devices 500 to the base substrate 300 by adopting a micro transfer printing process, that is, the first electrodes 131, the polycrystalline silicon layers 111 and the silicon dioxide layers 121 are transfer-printed to the base substrate 300, and the polycrystalline silicon layers 111 are electrically connected to the common transparent electrode layer 330, as shown in
(7) A first planarization layer 320 is formed at the sides, facing away from the base substrate 300, of the photoelectric detection devices 500, and the first planarization layer 320 is patterned to expose the photoelectric detection devices 500. Specifically, an orthographic projection of the first planarization layer 320 on the base substrate 300 is not overlapped or partially overlapped with orthographic projections of the polycrystalline silicon layers 111 on the base substrate 300, as shown in
(8) Patterns of detection signal lines 310 in one-to-one correspondence to the photoelectric detection devices 500 are formed at the side, facing away from the base substrate 300, of the first planarization layer 320, so that each first electrode 131 is electrically connected to the corresponding detection signal line 310, as shown in
(9) A protective layer 380 is formed at the sides, facing away from the base substrate 300, of the photoelectric detection devices 500, as shown in
It should be noted that steps (1)-(2) may be performed before steps (3)-(5) are performed; or steps (1)-(2) may be performed after steps (3)-(5) are performed. Of course, steps (1)-(2) may be performed while steps (3)-(5) are performed, there are no limitations herein.
Based on the same concept, an embodiment of the present disclosure further provides an array substrate prepared by using the preparation method provided by the embodiment of the present disclosure.
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, as shown in
In some embodiments, the array substrate may further include a second planarization layer located at the sides, facing away from the base substrate 300, of the transparent driving electrodes 350.
In some embodiments, the array substrate may further include a first lyophobic layer located at the side, facing away from the base substrate, of the second planarization layer.
Based on the same concept, an embodiment of the present disclosure further provides a digital microfluidic chip, including any one of the array substrates mentioned as above. The problem solving principle of the digital microfluidic chip is similar to that of the above-mentioned array substrate, and therefore, the implementation of the digital microfluidic chip may refer to the implementation of the above-mentioned array substrate, the descriptions thereof are omitted herein.
As shown in
In addition, the above-mentioned digital microfluidic chip may further include an opposite substrate which is separated from the array substrate for a set space, and the set space between the array substrate and the opposite substrate can be used for accommodating droplets 700. The movement of the droplets can be controlled by applying an electric signal to transparent driving electrodes 350, and the droplets can be correspondingly detected by reading the electric signal output by photoelectric detection devices 500.
Optionally, the above-mentioned opposite substrate may include a base 600, a second dielectric layer 610 located on the base 600 and a second lyophobic layer 620 located at the side, facing away from the base 600, of the second dielectric layer 610.
According to the array substrate and the preparation method thereof, and the digital microfluidic chip provided by the embodiments of the present disclosure, the micro transfer printing process is based on a silicon-based process, the photodiodes prepared by using the silicon-based process have excellent device performances, accordingly, by forming the photoelectric detection devices on the base substrate by the micro transfer printing process, the problem of poor photoelectric characteristics of the photoelectric detection devices directly prepared from a glass substrate can be solved, and furthermore, the performances of the formed photoelectric detection devices are improved.
Obviously, those skilled in the art can make various alterations and transformations on the present disclosure without departing from the spirit and scope of the present disclosure. In this way, if these alterations and transformations of the present disclosure fall within the scope of the claims of the present disclosure and equivalent technologies of the claims, the present disclosure is also intended to include these alterations and transformations.
Number | Date | Country | Kind |
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201910256479.8 | Apr 2019 | CN | national |
This application is a National Stage of International Application No. PCT/CN2020/080258, filed on Mar. 19, 2020, which claims priority of the Chinese Patent Application No. 201910256479.8, filed to the Patent Office of the People's Republic of China on Apr. 1, 2019 and entitled “ARRAY SUBSTRATE AND PREPARATION METHOD THEREOF, AND DIGITAL MICROFLUIDIC CHIP”, the entire contents of which are incorporated herein by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/CN2020/080258 | 3/19/2020 | WO | 00 |