The present application is directed to arrays that include panels with connectors that engage with support members and, more particularly, to arrays with panels having connectors that are movable between engaged and disengaged positions to secure the panel to the support members.
Connectors are used in a variety of different applications to connect a first member to a second member. The connectors may be attached to a first member in a variety of different manners. The connectors may be adjustable between a locked position in which the first member is secured to the second member, and an unlocked position in which the first member is not secured to the second member.
The connectors may be positioned on the first member in a manner such that they are not easily accessible. This may occur when the connector is positioned along a back side of the panel in a position that is difficult to access when positioned at the second member. This may make securing the connectors to the second member difficult due to the lack of access. For instance, a connector on the back side of a solar panel may not be accessible to an installer once the solar panel is positioned on the top of a frame. Likewise, a connector on a back of a plywood panel may not be accessible once the panel is placed against wall studs.
The present application is directed to an array that includes one or more panels connected to one or more support members. The panels is configured with one or more connectors that provide for a secure attachment. The connectors are configured to be positioned between an engaged position to secure the panel to the support, and a disengaged position to release the panel from the support.
One embodiment is directed to an array that includes supports with a top surface and side walls that extend outward away from the top surface, and an opening formed between the supports. At least one of the side walls at the opening includes a contact member. A panel is sized to be positioned over the top surface of the supports and extend across the opening. The panel includes a first side that is exposed when the panel is positioned at the opening and an opposing second side that faces towards the top surface when the panel is positioned at the opening. The panel also includes an outer edge that extends between the first and second sides. A connector is attached to the second side of the panel. The connector includes an engagement member configured to move relative to the panel between an engaged position that extends outward away from a center of the panel and a retracted position that is retracted inward towards the center of the panel, and a ferromagnetic member configured to be acted upon by a magnetic force and move relative to the panel between a first position and a second position. The ferromagnetic member is selectively positioned between the first position that locates the engagement member in the engaged position in contact with the contact member on the side wall, and the second position that locates the engagement member in the retracted position inward towards the center of the panel and out of contact with the contact member on the side wall.
The supports may extend completely around the opening.
The connector may also include a spring that biases the engagement member towards the engaged position.
The contact member may be positioned at an incline with a distal end of the contact member contacting against the incline in the engaged position to apply a force to the panel that pulls the panel towards the top surface of the supports.
A seal may be positioned between the top surface of the supports and the second side of the panel with the seal constructed from a material that is more compressible than the supports with the seal being compressed when the connector is in the engaged position and in contact with the contact member in the side wall.
At least one of the side walls at the opening may include an inwardly-angled face with a width of the opening being larger at the top surface of the supports and smaller at a bottom of the supports, and with the connector having an outer face with a complementary angle such that the outer face of the connector contacts against the at least one of the side walls when the panel is positioned at the opening.
The side walls of the supports may include a notch and the connector may include a lip that extends outward away from the second side of the panel, wherein the lip is sized to seat within the notch when the panel is positioned at the opening.
At least one of the side walls may include a gap and the engagement member may extend into the gap in the engaged position.
A side seal may be mounted on the connector and configured to contact against the side wall when the engagement member is in the engaged position to prevent water from contacting against the engagement member.
Another embodiment is directed to an array that includes a panel with first and second planar sides. First and second connectors are attached to the second side of the panel at opposing edges of the panel. Each of the connectors includes: a contact face that extends at an acute angle from the second side of the panel; a lip; and an engagement member movable between an extended position that extends outward from the contact face and a retracted position that is retracted inward from the contact face. A frame includes a first support and a second support with the frame having an opening formed between the first support on a first side of the opening and the second support on a second side of the opening. Each of the first and second supports includes a top surface, a side wall that extends outward away from the top surface and includes an inwardly-angled face that complements the acute angle of the contact face, a contact member positioned in the side wall, and a receptacle positioned below the side wall. The panel is positioned on the frame and extends over the top surface of each of the first and second supports and with each of the connectors positioned with the outer face of each of the connectors in contact against the face of one of the side walls and with the engagement member of each of the connectors in the extended position being in contact with the contact member of one of the supports, and with the lip of each of the connectors positioned in the receptacle of one of the supports to prevent the connector from moving away from the side wall towards a center of the opening.
The opening may include a width measured between the first and second supports with the width of the opening being greater at the top surface of the supports and smaller at a bottom of the supports.
Each of the connectors may include a body with the contact face positioned on a lateral side of the body with the lip positioned on a bottom side of the body, and a top side of the body being attached to the second side of the panel.
Each of the connectors may include a ferromagnetic member movable in a plane that is perpendicular to the first side of the panel with the ferromagnetic member being selectively positioned between a first position that is a first distance away from the first side of the panel that positions the engagement member in the extended position against the contact member, and a second position a different second distance away from the first side of the panel that positions the engagement member in the retracted position inward towards the center of the panel and out of contact with the contact member.
The panel may be a solar panel and the first side of the panel is exposed when the panel is positioned on the frame.
The engagement member of each of the connectors may extend outward beyond the edges of the panel in the extended position.
The connectors may be configured to apply a force to the panel that pulls the panel towards the top surface of the supports when the connectors are in the engaged position and in contact with the contact members in the side walls.
A seal may be positioned between the top surface of the supports and the second side of the panel with the seal constructed from a material that is more compressible than the supports with the seal being compressed when the connectors are in the engaged position and in contact with the contact members in the side walls.
Each of the connectors may include a ferromagnetic member movable in the housing between a first position that positions the engagement member in the extended position against the contact member, and a second position away from the first position that positions the engagement member in the retracted position inward towards the center of the panel and out of contact with the contact member.
Another embodiment is directed to an array that includes a panel with first and second planar sides and having a polygonal shape with at least first and second outer edge sections on opposing sides of the panel. First and second connectors are attached to the second side of the panel with the first connector attached at the first outer edge section and the second connector attached at the second outer edge section. Each of the connectors includes: a body that extends outward away from the second side of the panel with a contact face oriented at an acute angle from the second side of the panel, the body also comprising a bottom side with a lip; and an engagement member movable between an extended position that extends outward from the contact face and a retracted position that is retracted inward from the contact face. A frame includes an opening sized to receive the panel with the frame having a first support on a first side of the opening and a second support on a second side of the opening and the opening having a width measured between the first and second sides that is greater at a top and smaller at a bottom and each of the first and second supports further comprising notches. The panel is configured to be positioned on the frame to extend over the first and second supports and with the contact face of the first connector abutting against the first support and the contact face of the second connector abutting against the second support. The lip of first connector is configured to be inserted into the notch of the first support and the lip of the second connector is configured to be inserted into the notch of the second support to prevent the panel from moving away from the first and second supports towards a center of the opening.
One embodiment is directed to a panel configured to be attached to a support. The panel includes a planar body with a first side and an opposing second side, and an outer edge. At least two connectors are attached to the second side of the body. Each of the connectors include: an engagement member movable between a first position that extends outward away from a center of the body and a second position that is retracted inward towards the center of the body; a spring that biases the engagement member towards the first position; and a ferromagnetic member movable towards and away from the first side of the body. Each of the connectors is selectively positioned between an engaged configuration with the ferromagnetic member a first distance away from the first side of the body to locate the engagement member in the first position and a disengaged configuration with the ferromagnetic material a different second distance away from the first side of the body to locate the engagement member in the second position.
The engagement member of each of the connectors may extend outward beyond the outer edge of the body in the first position. This may include that the engagement member of each of the connectors is retracted inward within the outer edge of the body in the second position.
The body may include a polygonal shape with multiple straight sides and the connectors are positioned along at least two of the sides.
The connectors may be positioned on opposing sides of the body.
The first side of the body may be flat.
The connectors may include a sliding contact member positioned between the engagement member and the spring.
The ferromagnetic member may include a wedge shape with a first longitudinal width at a top of the member closer to the planar body that is different than a second longitudinal width at a bottom of the member.
Another embodiment is directed to a panel configured to be attached to a support. The panel includes a planar body with a first side that is exposed when the panel is attached to the support, an opposing second side that faces the support when the panel is attached to the support, and an outer perimeter with at least first and second edges. At least two connectors are attached to the second side of the body with at least one of the connectors positioned along each of the first and second edges. Each of the connectors includes: an engagement member movable between a first position that extends outward away from a center of the body and a second position that is retracted inward towards the center of the body; a spring that biases the engagement member towards the first position; and a ferromagnetic member movable towards and away from the first side of the body. The ferromagnetic member is selectively positioned between an engaged configuration with the ferromagnetic member a first distance away from the first side to locate the engagement member in the first position and a disengaged configuration with the ferromagnetic material a different second distance away from the first side to locate the engagement member in the second position.
The panel may be constructed from cardboard.
Another embodiment is directed to a method of securing a panel to a support with a planar first side of the panel being exposed. The panel includes connectors attached to the planar second side. The method includes: biasing an engagement member in each of the connectors away from a center of the panel to an engaged position; magnetically attracting a positioning member in each of the connectors towards the first side of the panel and overcoming the biasing force thereby retracting the engagement member inward towards the center of the panel to a retracted position; and moving the positioning member in each of the connectors away from the first side of the panel and returning each of the engagement members to the engaged position.
The method may also include removing the magnetic attraction on each of the positioning members and causing the positioning member in each of the connectors to move away from the first side of the panel.
The method may include applying the biasing force to the engagement members in each of the connectors and returning each of the engagement members to the engaged position.
The method may include biasing the engagement member in each of the connectors away from the center of the panel and outward beyond a perimeter edge of the panel.
The method may include retracting the engagement member in each of the connectors inward to the retracted position that is inward from the perimeter edge of the panel.
The method may include applying the biasing force outward from a center of the panel.
The method may include moving the engagement member in each of the connectors between the engaged and retracted positions in a plane that is parallel to the first side of the panel.
The method may include locking the engagement member in each of the connectors in the retracted position by engaging an arm of the connector in a receptacle in a body of the connector.
The method may include magnetically attracting an arm in each of the connectors that is secured to a body of the connector towards the first side of the panel and unlocking the engagement member and moving the engagement member to the engaged position.
The various aspects of the various embodiments may be used alone or in any combination, as is desired.
The present application is directed to an array that includes one or more panels that are engaged with one or more support members. The panels include one or more magnetically-controlled connectors for attaching to one of the support members. The connector is attached to the panel and is configurable between locked and unlocked positions. In the locked position, an arm extends outward to engage with the exterior support member. In the unlocked position, the arm is retracted inward and is disengaged from the support member. The connector is configured to be movable between the positions using a magnetic actuator that is selectively moved into and out of proximity of the connector.
A holding space 90 is formed between the supports 20, 30. The holding space 90 is sized to hold the engagement member 40. In use, the connector 10 is forced towards the locked position by the biasing member 50 as illustrated in
To move the connector 10 to the locked position as illustrated in
To return the connector 10 to the locked position, the actuator 60 is removed from proximity of the engagement member 40. This removes the magnetic force thus causing the engagement member 40 to move downward towards the lower section of the holding space 90.
In use, each of the connectors 10 is selectively positioned between an engaged configuration with the engagement member 40 a first distance away from the first side of the panel 100. This results in the arm 22 of the connector 10 extending outward and engaging with a support member 110. In one embodiment, this includes the distal end 21 of the arm 22 being positioned outward beyond an outer edge of the panel 100. The connectors 10 may also be positioned in a disengaged configuration with the engagement member 40 a different second distance away from the first side of the panel 100. This results in the arm 22 retracted inward and disengage from the support member 110. This may include the distal end 21 being positioned within the outer edge of the panel 100.
A first element of the connector 10 is the support 20. The support 20 includes a contact section 24 and an elongated arm 22. The contact section 24 includes a top surface 25 that contacts against and moves along the underside of the panel 100. A contact surface 23 is positioned proximate to the top surface 25 and is positioned to contact against the engagement member 40. The contact surface 23 is oriented at an angle ß relative to the top surface 25. One aspect includes the angle ß being an acute angle. The contact section 24 also includes a surface 26 against which the biasing member 50 applies the biasing force.
The connector 10 also includes an elongated arm 22 that extends outward from the contact section 24 and terminates at the distal end 21. The arm 22 may form a lower boundary of the holding space 90. The arm 22 may extend under the engagement member 40 and support the engagement member 40 in the unlocked position.
The support 30 is fixedly attached to the panel 100 and contacts against the engagement member 40. The support 30 includes a top surface 32 that is attached to the panel 100 and a contact surface 31 that is contacted by the engagement member 40. The contact surface 31 may be positioned at an angle α relative to the top surface 32. The angle α is an acute angle and may or may not be the same as angle ß. The support 30 may also be contacted by the arm 22 of the support 20 in one or both of the locked and unlocked positions.
The holding space 90 is formed between the supports 20, 30. The holding space 90 includes a width measured between the contact surfaces 23, 31. The width varies along the holding space 90 due to the angular orientation of the surfaces 23, 31. The width is smaller at the upper section of the holding space 90 in proximity to the panel 100 and larger at the lower section. The size of the holding space 90 varies due to the movement of the support 20.
The engagement member 40 is positioned within the holding space 90 and contacts against each of the supports 20, 30. The engagement member is constructed from a ferromagnetic material that is magnetically attracted to the magnetic actuator 60. This may include the engagement member 40 being constructed from various materials, including but not limited to iron, cobalt, and nickel, and mixtures thereof. The engagement member 40 includes an elongated shape with bottom surface 43 that faces away from the panel 100 and opposing ends 41, 42. The first end 41 contacts against the support 20 and the second end 42 contacts against the support 30. The ends 41, 42 include ramped surfaces that may or may not match those of the respective contact surfaces 23, 31. The first end 41 is positioned at an acute angle θ relative to the bottom surface 43, and the second end 42 is positioned at an acute angle λ relative to the bottom surface 43. The ramped end 41 is configured to engage with and slide along the contact surface 23 of the member 20 and ramped end 42 is configured to engage with and slide along the contact surface 31. The ends 41, 42 may be ramped at the same or different angles. Aspects may include the first end 41 having the same angle as the contact surface 23 (i.e., θ=ß) and/or the second end 42 having the same angle as contact surface 31 (i.e., λ=α). In one aspect, the respective angles are the same.
The biasing member 50 applies a force to the movable support 20 to force the connector 10 towards the locked position. The biasing member 50 may include a variety of different structures, such as but not limited to a spring, cantilevered arm that extends from the arm 20, and foam material. The biasing member 50 may include a single element (e.g., a single spring) or multiple elements (e.g., multiple springs).
The actuator 60 magnetically attracts the engagement member 40 to move the engagement member 40 from a first position at the lower section of the holding space 90 to a second position that along the upper section of the holding space 90. The actuator 60 may comprise a variety of different magnets.
In use, the connector 10 is biased towards the locked position. This includes the biasing member 50 applying a force to the movable support 20 that forces it towards the support member 110. Without the actuator 60 in proximity as illustrated in
To move the connector 100 to the unlocked position, the actuator 60 is brought into proximity of the engagement member 40 as illustrated in
While in the unlocked position, the panel 100 can be positioned relative to the support member 110. Once positioned at the appropriate location, the actuator 60 is removed causing the connector 10 to return to the locked position and engage with the support member 110.
The support member 110 is configured to engage with the connector 10 and support the panel 100. As illustrated in
The support member 110 may also be configured to facilitate the engagement with the connector 10 in the locked position. As illustrated in
In one aspect when the connector 10 is engaged with the member 110, the engagement member 40 is not fully seated. That is, there is additional room for the engagement member 40 to move within the holding space. This causes a continuous bias on the support 20 thus creating a force applied to the member 110 by the arm 22. This force causes the panel 100 to be pulled onto the support 110. This force compresses the seal 112 to maintain a watertight connection to prevent the ingress of water and/or debris over time that could occur due to weather including wind and temperature changes.
The connector 10 includes a pair of arms 22 that are movable between an extended orientation in the locked position as illustrated in
The arms 22 are attached to the movable contact member 20. Thus movement of the contact member 20 results in movement of the arms 22. The contact member 20 includes a ramped contact surface 23 (see
The fixed support 30 is positioned in the housing 11 and spaced away from the movable contact member 20. The fixed support 30 includes a ramped contact surface 31 that faces towards the contact member 20. In one aspect, the fixed support 30 is formed by the housing 11. Slots 34 extend through the fixed support 30 to receive the arms 22. The slots 34 are sized to allow the arms 22 to move back and forth between the locked and unlocked positions.
This aspect of the connector 40 includes a multiple-section engagement member 40 that is positioned in the holding space 90 between the members 20, 30. The engagement member 40 includes first and second engagement member sections 40A, 40B and an intermediate member 80. The engagement member sections 40A, 40B are constructed from a ferromagnetic material and are magnetically attracted to the magnetic actuator 60. The first engagement member section 40A is positioned in proximity to the movable support 20, and the second engagement member section 40B is positioned in proximity to the fixed support 30. Each engagement member section 40A, 40B includes front and back ends that are ramped. Engagement member section 40A includes ends 41, 42 and engagement member section 40B includes ends 43, 44 (
The intermediate contact member 80 is positioned between the first and second engagement member sections 40A, 40B. The intermediate contact member 80 moves relative to the housing 11 as the engagement member sections 40A, 40B move between the locked and unlocked positions. The intermediate contact member 80 includes a pair of ramped surfaces 81, 82. The first ramped surface 81 contacts against the end 42 of the first engagement member section 40A and the second ramped end 82 contacts against the end 43 of the second engagement member section 40B.
In the locked position, the distal ends 21 of the arms 22 extend outward from the housing 11. This provides for the distal ends 21 to engage with the support member 110 and/or electrical connectors that are associated with the support member 110. Seals 14 are attached to the housing 11 where the arms 22 extend outward. When the connector 10 is abutted against the support member, the seals 14 prevent the ingress of water and/or debris.
In the locked position, the biasing members 50 apply a force that is distributed to the movable support 20 and engagement member 40. This force and the angle of the ramped ends of the various surfaces that in contact forces the engagement member sections 40A, 40B towards a lower section of the holding space 90. That is, the angle of surface 23 against edge 41, surface 42 against edge 81, surface 82 against edge 43, and edge 31 against edge 44 forces the engagement members 40A, 40B downward. The arms 22 that are attached to the movable support 20 extend outward from the housing 11.
When the magnetic actuator 60 is moved into proximity of the connector 10, a magnetic force acting on the engagement member sections 40A, 40B draws the engagement member sections 40A, 40B towards the actuator 60. This force causes the engagement member sections 40A, 40B to move upward in the holding space 90 and the ramped ends of the engagement members (ends 41, 42 of the engagement member section 40A, ends 43, 44 of the engagement member section 40B) to slide along the corresponding surfaces. The engagement member sections 40A, 40B include a fixed length and thus the upward movement causes the movable contact member 20 to move laterally away from the support 30 (i.e., move to the right as illustrated in
As illustrated in
The latch 70 includes an elongated arm 71 that extends outward from the movable support 20. The arm 71 extends outward in a direction away from the fixed support 30. The exposed distal end of the arm 71 includes a catch 72 with a tapered width that narrows towards the end. A ferromagnetic member 73 is attached to the arm 71 in proximity to the catch 72. One aspect as included in
The housing 11 includes a corresponding receptacle 19. The receptacle 19 is shaped to contact against the catch 72 and includes an open top side such that the catch 72 can be inserted from the top.
As illustrated in
One aspect of use includes the connector 10 being in the unlocked position as illustrated in
To unlock the connector 10, the actuator 60 is brought into proximity with the engagement member 40. This causes the member 20 to be moved to retract the distal end 21 of the arm 22 inward. Further, actuator 61 is applied to the latch 70. The catch 72 at the distal end of the arm 71 is aligned with the receptacle 19 in the housing 11. In one aspect, the catch 72 disengages with the receptacle 19 with the actuator 61 in proximity to the latch 70 and allows the connector 10 to move to the locked position. Another aspect includes removal of the actuator 61 which provides for the catch 72 to engage with the receptacle 19 and maintain the connector 10 in the unlocked position.
The aspects described above include the engagement member 40 each having a pair of ramped ends. Other aspects may include engagement members 40 with just a single end with a ramped shape. In one aspect, the non-ramped end may form a perpendicular angle with the bottom surface. Likewise, aspects may include just a single one of the movable contact member 20 or the fixed contact member 30 having an acute angled contact face.
The connector 10 provides for mechanical and/or electrical connection with the support member or other adjacent panel. As such, the connector 10 may be used with a wide variety of different types of panels. These include but are not limited to solar panels, wall panels, and sheetrock panels. One aspect includes a solar panel configured to obtain usable solar power through photovoltaics. The panels generally include solar cells that absorb and convert sunlight into electricity, various electrical contacts and cabling, and various electronics such as an inverter to change the electric current from DC to AC. Panels may also include large planar members constructed from wood, metal, plastic, glass, sheetrock, etc. The panels may have a variety of sizes from a relatively small panel that has width and length dimensions in the inches, to relatively large sizes that have dimensions that are in the feet.
Support members are configured to receive and support the panels. The support members may include a frame with a surface configured to contact against and support the panel. The frame may extend around a limited section or the entirety of the panel. The support members are positioned behind the panels such that the panels rest upon or abut against the support members.
Panels 100 may include different numbers of connectors 10.
One aspect includes the connectors 10 for use with solar panels 100 that are a component in a larger solar array 150.
The receptacle 139 includes support members 110 along the sides.
The solar panels 100 are planar members that include a series of interconnected solar cells. The solar cells use light energy from the sun to generate electricity through the photovoltaic effect. The solar cells may include various structures, including but not limited to wafer-based crystalline silicon cells or thin-film cells based on cadmium, telluride or silicon. The solar panels 100 may include a variety of different shapes and sizes. In one aspect as illustrated, the panels 100 are rectangular with opposing lateral sides and opposing ends.
The solar cells are electrically connected to the electrical connectors 130 (
The connectors 10 are positioned on the bottom side of the panel 100 as illustrated in
The array 150 is configured for the panels 100 to be inserted and removed from above the frame 140. As illustrated in
The support members 110 may be configured to receive one or more panels 100. As illustrated in
The connectors 10 and the support members 110 are configured to facilitate the perpendicular insertion. As illustrated in
The connectors 10 give the solar panel 100 a complementary tapering shape. This shape is formed by the edges 119 of the support member 110 positioned at a complementary angle. As illustrated in
The complementary tapering shapes facilitate insertion in the vertical direction C. This further provides for the panel 100 to seat against the support members 110 and provide an effective connection with the seals 112 on the top 111 of the members 110. Further, seals 14 positioned at the end of the connector 10 are compressed against the support member 110. With the tapering shapes, the receptacle 139 is larger at the top surface and smaller at the bottom. This is illustrated in
As further illustrated in
As illustrated in
Each of the connectors 10 is configured with the biasing members 50 biasing the movable support 20 away from a center of the panel 100 to an engaged position against a support member 110. This secures the panel 100 to the frame 140 during use.
To remove the panel 100 from the frame 140, the connectors 10 are moved to a disengaged position. This occurs with the one or more engagement members 40 in each of the connectors 10 being magnetically attracted towards the first side of the panel 100. This may occur when a user positions the actuator 60 in proximity to the engagement member 40. The magnetic attraction overcomes the biasing force applied by the biasing member 50. Thus, the support 20 is retracted inward towards the center of the panel 100. This may include moving the distal end 21 of the support 20 inward from the perimeter edge of the panel 100. The support 20 may be locked in the retracted position by engaging and arm of the connector 10 in a receptacle 19.
Each of the connectors 10 may be returned to the engaged position by moving the engagement member 40 away from the first side of the panel 100. This may be caused by moving the actuator 60 away from the connector 10. This movement causes the support to move to the engaged position. This may be caused by the biasing force that is applied to the support 20 by the biasing member 50. In the engaged position, the distal end of the support 20 may extend outward beyond the perimeter edge of the panel 100. When the support 20 is locked, a magnetic member of the arm may be attracted towards the first side of the panel 100 and unlocked.
The movement of the engagement members 40 towards and away from the panel 100 may occur in a plane that is perpendicular to the first side of the panel 100. The movement of the support 20 may be in a plane that is parallel to the first side of the panel 100.
The connectors 10 may apply a force to the panel 100 through the configuration of the contact between the support 20 and the support member 110. This force pulls the panel 100 towards the top surface of the supports 110. The top surface of one or more of the supports 110 may include a seal 112. The force may cause the seal 112 to compress thus facilitate the engagement and preventing and/or reducing ingress of water and/or debris.
The connector 10 may include a pair of biasing members 50 as illustrated in the drawings, or may include a single biasing member or three or more biasing members 50 as necessary to apply the needed biasing force.
The panel 100 may include a body that has planar first and second sides. This may include that one or both of the sides is flat. The body may include a variety of shapes, including a polygonal shape as illustrated in
The panel 100 may be constructed from cardboard.
The connector 10 may have a variety of different configurations to engage and disengage from the support members 110.
The engagement member 40 which is constructed from a ferromagnetic material is positioned within the interior of the housing 11. The engagement member 40 includes a main section 47 and an outwardly-extending finger 46. The finger 46 includes a smaller thickness than the main section 47 forming a ledge. The engagement member 40 is sized and configured to move within the interior space of the housing 11. The movement includes a first position with the finger 46 extended outward laterally beyond the latch 70 (as illustrated in
The connector 10 also includes a biasing member 50 such as a spring that is positioned behind the engagement member 40. The biasing member biases the engagement member 40 towards a front edge 18 of the housing 11.
The electrically conductive arms 22 are operatively connected to the engagement member 40. The arms 22 provide for electrical and mechanical connections with the support member 110 and/or adjacent panel 100. The arms 22 are connected to the engagement member 40, which in turn is in contact with the biasing member 50. The biasing member 50 may include a tail 51 that extends outward from a rear of the housing 11. The tail 51 is connected to one or more electrical connectors on the panel 100. Thus, the arms 22 may be electrically connected to the panel 100. In other designs, the arms 22 include an elongated shape with a proximal end that is operatively connected to the panel 100 in a manner similar to
The arms 22 also include a distal end 21 that extends outward in the extended position. The arms 22 are attached to the movable engagement member 40. Thus movement of the engagement member 40 in the interior space of the housing 11 results in movement of the arms 22. The arms 22 may be electrically isolated from the other components of the connector 10, particularly the engagement member 40. This may include an insulating material positioned around the arms 22 to provide electrical isolation.
A latch 70 is positioned to secure the connector 10 in the retracted position. The latch 70 includes a biasing member 79 and a ferromagnetic member 73. The biasing member 79 and ferromagnetic member 73 may be constructed as a single unitary piece, or may be separate elements that are positioned together. The ferromagnetic member 73 includes an elongated shape and is positioned between the main section 47 to the engagement member 40 and the front edge 18 of the housing 11.
The housing 11 includes a receptacle 19 that locates the ferromagnetic member 73. In one design, the housing 11 includes a thickened wall 17 that forms the front edge 18. The wall 17 includes a receptacle 19 sized to contain the ferromagnetic member 73 and allow for up-and-down movement of the member 73. The wall 17 also includes slots such that the arms 22 can extend through in the extended position. In one design, the top of the receptacle 19 is open.
Another design includes the receptacle 19 positioned within the hollow interior of the housing 11. The receptacle 19 extends upward from the floor of the housing 11. The height of the receptacle 19 may vary between extending a limited distance upward from the floor enough to prevent movement of the ferromagnetic member 73 within the housing 11, to extending the complete distance between the floor and a top edge of the housing 11. The length and width dimensions may be slightly larger than the member 73 to receive and position the member 73, but prevent or limit movement.
The magnetic actuator 60 is used to move the connector 10 between the retracted and extended positions. The magnetic actuator 60 is configured to apply a separate magnetic force to each of the engagement member 40 and the latch 70. The magnetic actuator 60 may be a single member configured to emit separate magnetic forces, or may be two separate members each configured to apply a magnetic force.
In use, when the connector 10 is in the extended position, the first element 61 is activated to attract the engagement member 40 away from the front edge 18 of the housing 11. The biasing member 79 of the latch 70 applies a downward force on the member 73 thus moving it directly in front of the distal end of the finger 46 of the engagement member 40 as illustrated in
To move the connector 10 from the retracted to the extended position, the second element 64 is activated. This attracts the member 73 upwards towards the element 64. This allows the biasing force that is being applied to the engagement member 40 by the biasing member 50 to then slide the engagement member 40 forward towards the front edge 18. This results in the member 73 being positioned above the finger 46 as illustrated in
In moving to the extended position, prior to activating the second element 64, the first element 61 may be activated to remove the biasing force of the spring 50 from acting on the engagement member 40. Once removed, the second element 64 is activated and the first element 61 is deactivated allowing the biasing force to be applied to the engagement member 40 and move the engagement member 40 forward towards the front edge 18.
The arms 22 may include other configurations to engage with the support members 110.
The second section 222 includes a straight shape with a first end that is mounted to the main section 47 of the engagement member 40 and an opposing distal end 21. The second section 222 is in contact with and electrically connected to the first section 221. The second section 222 is movable with the main section 47 of the engagement member 40. Thus, the second section 222 slides along the first section 221 with the distal end 21 extended outward beyond the front edge 18 of the housing 11 in an extended position and retracted inward into the slot 13 in a retracted position.
When the panels 100 are seated onto the support member 110, the slots 13 in the housings 11 align with slots 115 in the support member 110. Electrical connectors 230 in the support member 110 are positioned at the slots 115 and engage with the second section 222 to provide an electrical connection between the panels 100 and the support member 110. The connectors 230 include a first section 231 and a second section 232. As illustrated in
The connector 10 and the support member 110 are configured to ensure contact between the arm 22 and the electrical connector 130. As illustrated in
To further facilitate the bending, the distal end of the first section 221 may be bent away from the distal end 21 of the second section 222 as illustrated in
The bending of the second section 222 also applied a downward force on the panel 100 against the support member 110. This downward force provides for the panel 100 to seat properly against the support member 110. This downward force may also provide for deforming the seal 112 positioned between the panel 100 and the support member 110 to prevent the ingress of water or other debris when the panel 100 is mounted to the support member 110.
Another design includes the second section 222 being constructed of a material that does not bend during contact with the connector 230. The second section 222 may extend straight outward from the housing 11 with the distal end 21 of the second section 222 abutting against and contacting the connector 230.
In one design, the electrical connectors 230 in the support member 110 provide for transferring power from one panel 100 to the next panel 100. The electrical connectors 230 are electrically connected together to provide for this transfer, such as being in contact against one another. In another design, the electrical connectors 230 provide for transferring the electrical power from one or more panels 100 out of the support member 110 to a remote entity. In one design, the first ends 231 of the electrical connectors 230 are electrically connected to connectors to provide a conductive path off the array of support members 110.
In one design, electrical power on each panel 100 flows through the biasing member 50. The biasing members 50 are electrically connected to the arms 22 through engagement member 40 or other intermediate connector. Thus, electrical continuity is provided between the biasing members 50.
Spatially relative terms such as “under”, “below”, “lower”, “over”, “upper”, and the like, are used for ease of description to explain the positioning of one element relative to a second element. These terms are intended to encompass different orientations of the device in addition to different orientations than those depicted in the figures. Further, terms such as “first”, “second”, and the like, are also used to describe various elements, regions, sections, etc. and are also not intended to be limiting. Like terms refer to like elements throughout the description.
As used herein, the terms “having”, “containing”, “including”, “comprising” and the like are open ended terms that indicate the presence of stated elements or features, but do not preclude additional elements or features. The articles “a”, “an” and “the” are intended to include the plural as well as the singular, unless the context clearly indicates otherwise.
The present invention may be carried out in other specific ways than those herein set forth without departing from the scope and essential characteristics of the invention. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.
The present application is a continuation-in-part of application Ser. No. 15/401,868 which was filed on Jan. 9, 2017 and is herein incorporated by reference in its entirety.
Number | Date | Country | |
---|---|---|---|
Parent | 15401868 | Jan 2017 | US |
Child | 15665767 | US |