1. Field of the Invention
The present invention relates to size-adjustable footwear, and more particularly an article of footwear with a removable insert configured to alter the size of the article of footwear.
2. Description of Related Art
As children grow, numerous pairs of shoes in increasing sizes are required to accommodate their growing feet. Often, children outgrow shoes before receiving much use from the shoes. Therefore, parents invest a significant amount of money replacing shoes for their growing child. This problem is magnified for certain types of shoes worn for specific occasions or seasons, such as dress shoes or snow boots.
To avoid the cost of replacing shoes on a frequent basis, some parents might purchase shoes in sizes larger than their children's feet to allow the children to grow into them. Other parents may have their children wear a pair of shoes even though the child has outgrown them. Neither of these practices are desirable because the shoes will not likely fit properly, possibly causing podiatric problems.
Typically, most children's feet grow approximately one full shoe size per year, or one-half shoe size every four to six months. Consequently, larger shoes are purchased frequently to accommodate the growing foot size. This frequent shoe purchasing may be financially burdensome for families. Thus, providing a system for allowing multiple foot sizes to fit properly within the footwear would be advantageous to extend the life of footwear by accommodating a growing foot. Additionally, providing footwear that fits properly over many foot sizes may eliminate the potential for the onset of podiatric problems due to improper fit of the footwear.
Several solutions have been proposed to accommodate multiple foot sizes with one article of footwear. For example, U.S. Pat. No. 6,442,874 to Long teaches an article of footwear having an adjustable sizing mechanism disposed within the heel of the upper of the article of footwear. The Long invention provides a solution for accommodating multiple foot sizes. Additionally, U.S. Pat. No. 3,431,658 to Finn teaches a shoe having an expandable bellows disposed within the heel region of the shoe. The expandable bellows taught in the Finn invention provides the ability to adjust the length of the shoe to accommodate multiple foot lengths so that the shoe need only be made in a limited number of sizes.
The solutions proposed within the art, while they provide for adjustable sizing of articles of footwear, they do not provide for removal of the adjustable sizing mechanism. This may prove to be disadvantageous when the wearer's foot is large enough to fit within the footwear without any need for an adjustable sizer. As a result, the footwear may become uncomfortable to wear or create irritation points on the heel of the wearer's foot. Furthermore, due to the sizing members within the proposed solutions being a non-removable feature, the footwear may become susceptible to wear during the prolonged use requiring replacement of the footwear.
Therefore, a need exists in the art for a removable sizer for an article of footwear.
An article of footwear includes a pocket or a flap at a rearward-most position on the heel region. The pocket or flap is configured to receive a sizer, such as a removable portion of material that is capable of changing the effective size of the shoe. The shoe is shortened to a smaller size when the sizer is positioned in the pocket or under the flap. The shoe is lengthened to a larger size when the sizer is removed. The sizer may include an exposed portion upon which a graphic or other symbol or writing may be printed. Thus, the article of footwear may be given a customized appearance by positioning the sizer in the pocket or underneath the flap. Additionally, the exposed portion of the sizer may be decorated or designed to resemble the outer surface of the article of footwear so that the article of footwear has a similar appearance regardless of whether or not the sizer is positioned in the pocket or underneath the flap.
In one aspect, the invention provides a size-adjustable article of footwear having a first effective length when a removable member is positioned within a pocket in a heel portion of the article of footwear and a second effective length when the removable member is removed from the pocket, wherein the removable member forms a portion of an exterior surface of the article of footwear when positioned within the pocket, and wherein a pocket surface forms the portion of the exterior surface of the article of footwear when the removable member is removed from the pocket.
In another aspect, the invention provides an article of footwear comprising an upper comprising an outer shell and a liner disposed at least partially within the outer shell, the liner configured to contact a foot of a wearer, and a pocket formed between the liner and the outer shell in a heel region of the upper, the pocket configured to receive an insert, the insert configured to alter an effective length of the article of footwear.
In another aspect, a method of changing a size of an article of footwear comprises the steps of: providing an article of footwear with a pocket formed between the liner and the outer shell in a heel region of the upper, the pocket configured to receive an insert, the insert configured to alter an effective length of the article of footwear; providing the insert, wherein the insert is configured to be secured within the pocket; positioning the insert within the pocket so that a portion of the insert forms an exterior surface of the article of footwear; and securing the insert within the pocket by engaging a first portion of a mechanical fastener positioned on the insert with a second portion of the mechanical fastener positioned in the pocket.
Other systems, methods, features and advantages of the invention will be, or will become, apparent to one of ordinary skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description and this summary, be within the scope of the invention, and be protected by the following claims.
The invention can be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like reference numerals designate corresponding parts throughout the different views.
A size-adjustable article of footwear having a removable heel member capable of changing an effective length of the article of footwear is provided.
Article of footwear 100 generally includes an upper 102 fixedly attached to a sole 104. Sole 104 is generally configured as a ground-engaging portion of article of footwear 100. In one embodiment, sole 104 is made of a material capable of providing traction against the ground, such as rubber. In some embodiments, sole 104 is a multi-layer sole. Such multi-layer soles are well known in the art, and may include a ground-engaging outsole, a cushioning midsole, and an insole configured to contact a foot.
Upper 102 is preferably sized and dimensioned to receive a wearer's foot through opening 110. Upper 102 generally includes a heel region 106 and a forefoot region 108.
As shown in
Upper 102 includes a liner 116 disposed within an exterior shell 118. Liner 116 may be any type of liner known in the art. In one embodiment, liner 116 is made of a woven material made of natural or synthetic fibers that can cushion the foot or wick moisture away from the foot. In another embodiment, liner 116 may be made from a non-woven material, such as leather. In yet another embodiment, liner 116 may include multiple layers, such as a cushioning material covered by another material. For example, liner 116 may include a foam or similar material covered by a woven material, such as nylon fabric, so that the woven material is configured to come into contact with the wearer's foot or sock. Liner 116 is provided generally to maximize comfort for the wearer by wicking moisture away from the foot and cushioning the foot.
Exterior shell 118 is configured to form an exterior surface of upper 102. Generally, exterior shell 118 may be made from any material known in the art used for an upper, including but not limited to natural or synthetic leather, natural or synthetic rubber, natural and synthetic materials such as canvas, nylon, or combinations of these materials. Preferably, exterior shell 118 covers or substantially covers liner 116, so that when worn, no portion or only a small portion of liner 116 is visible.
Exterior shell 118 and liner 116 are preferably fixedly attached to each other using any attachment method known in the art. In one embodiment, liner 116 may be stitched to exterior shell 118. In another embodiment, liner 116 may be secured within exterior shell 118 using an adhesive. In another embodiment, a combination of adhesive and stitching may be used to attach liner 116 and exterior shell 118.
In one embodiment, a heel counter 109 may be fixedly attached to exterior shell 118. Heel counter 109 is a layer positioned in heel region 106 for additional stiffness and wear protection for heel region 106 as well as for aesthetic purposes. Heel counter 109 may be any type of material capable of being fixedly attached to exterior shell 118. Examples of materials for heel counter 109 include leather, vinyl, canvas, or the like. Heel counter 109 may be attached to exterior shell 118 using any method known in the art, such as by stitching or with an adhesive.
Article 100 includes a size adjustment system 120 that is provided to alter an effective length of upper 102 so that the size of article 100 may be changed. In one embodiment, as shown in the figures, a heel cup 107 is provided on exterior shell 118. Heel cup 107 may also be positioned on or over a portion of heel counter 109. Heel cup 107 is preferably made from a stiff material, such as leather, plastic, or a combination of materials, such as leather or vinyl reinforced with a layer of plastic or other stiff material. Heel cup 107 may be attached to exterior shell 118 using any material known in the art, such as by stitching or with an adhesive.
Exterior shell 118 in this embodiment is not fixedly attached to liner 116 in the vicinity of heel cup 107 so that a pocket 122 is formed between exterior shell 118 and liner 116. Pocket 122 may be any size or shape, but in the embodiment shown extends vertically generally to sole 104. Pocket 122 in this embodiment extends in a horizontal direction generally coextensively with heel cup 107. In some embodiments, pocket 122 may extend in a horizontally further or less than heel cup 107. In one embodiment, pocket 122 is positioned generally at or near the back of article footwear 100, i.e., the point on article of footwear 100 that is furthest from toe 105.
As shown best in
Interior surface 136 may be a lining attached to exterior shell 118 using any method known in the art, such as by stitching, with an adhesive, or the like. In other embodiments, interior surface 136 may be a unitary surface of exterior shell 118. In a preferred embodiment, interior surface 136 is made from a material capable of being secured to first attachment portion 132, such as cotton or synthetic woven or non-woven materials.
Pocket 122 is generally configured to receive a removable insert 124. Insert 124 is sized and shaped to shorten the effective length of article of footwear 100 when positioned within pocket 122. Similarly, when insert 124 is not positioned within pocket 122, the effective length of article of footwear 100 is increased. The amount or degree of increase or decrease in length may vary, but preferably insert 124 influences the size of article of footwear 100 by one-half size. For example, if article of footwear 100 has a no-insert size of 7, positioning insert 124 within pocket 122 may decrease the effective size of article of footwear 100 to 6.5. Similarly, if article of footwear 100 has an insert size of 7, removing insert 124 from pocket 122 may increase the effective size of article of footwear 100 to 7.5. In other embodiments, the increase or decrease in size may be larger or smaller than in this example.
Similarly, insert body 125 may also include a body design 137. Body design 137 is similar to exterior design 131, in that body design 137 may be any type of design known in the art, formed or applied to insert body 125 using any method known in the art. In one embodiment, body design 137 may include sizing information and/or instructions for using insert 124, such as how to secure insert 124 within pocket 122, how to remove insert 124 from pocket easily, and/or how to clean insert 124 or article of footwear 100.
Although shown as a unitary piece in
Comparing
In the embodiment shown in the figures, first pocket surface 128 as backed by liner 116 is positioned to separate a wearer's foot, ankle, or Achilles tendon from insert 124 so that insert 124 does not irritate the wearer during use. In other words, the wearer's foot may be exposed only to liner 116 regardless of whether or not insert 124 is attached to article of footwear 100. This configuration provides for maximum wearer comfort due to the wicking properties of the material of liner 116 and cushioning properties.
In some embodiments, insert 124 is contoured to match the curvature of heel cup 107. Insert 124 is preferably made from a flexible material that can retain an original thickness while flexing. Maintaining the original thickness helps to keep a proper length-wise fit when a wearer is using insert 124. However, because the wearer's foot will flex and deform slightly while walking, running, or even standing, some flexibility in the material of insert 124 is preferred for comfort so that insert 124 allows for the changes in contour of the wearer's foot during use. For example, insert 124 may be made from rubber, silicone, or the like.
Body 125 and upper portion 127 of insert 124 have different thicknesses. The thickness of body 125 preferably corresponds to the desired change in length of article of footwear 100. Upper portion 127 is preferably thicker than body 125, forming a lip 129 between upper portion 127 and body 125. In use, upper portion 127 remains outside of pocket 122 while body 125 is inserted into pocket 122, as shown best in
As shown in
In the embodiment shown in the figures, the provisions for attaching body 125 to a surface of pocket 122 are provided on only one side of body 125, the side of body 125 facing liner 116. The provisions may be any type of mechanical fastener capable of being removably secured together, such as a button and buttonhole, a snap, or the like. In the embodiment shown in the figures, the provisions are preferably hook-and-loop-type fasteners, such as Velcro®. As is most clearly shown in
A second attachment portion 134 is fixedly attached to body 125, such as with stitching, with an adhesive, or by gluing. Second attachment portion 134 is also shown in greater detail in
The size-adjustment capabilities of sizing system 120 is shown in greater detail in
The insertion of insert 124 into pocket 122 uniformly pushes lining 116 in the heel region toward toe 105. Article of footwear 100 has a first effective length 140, i.e., a length available to a wearer's foot.
The removal of insert 124 allows liner 116 to expand towards exterior shell 118. A second effective length 142 of article of footwear 100 is now provided. Second effective length 142 is greater than first effective length 140 (shown in
In some embodiments, a portion of material may be provided to close or cover pocket 122 and form a portion of the exterior of the surface of article of footwear 100.
In some embodiments, as shown in
In this embodiment, the securing mechanism used to maintain the position of flap 150 on heel cup 107 includes a ridge 156 formed near where insert 124 rests on heel cup 107. Free end 151 of flap 150 may have a corresponding shape to that of ridge 156. When flap 150 is positioned to close the void left by the removal of insert 124, as shown in
While various embodiments of the invention have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the invention. Accordingly, the invention is not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.