The following relates to an article of footwear and, more particularly, relates to an article of footwear with an auxetic sole structure that includes an aggregate.
Articles of footwear generally include two primary elements: an upper and a sole structure. The upper may be formed from a variety of materials that are stitched or adhesively bonded together to form a void within the footwear for comfortably and securely receiving a foot. The sole structure is secured to a lower portion of the upper and is generally positioned between the foot and the ground. In many articles of footwear, including athletic footwear styles, the sole structure incorporates an insole, a midsole, and an outsole.
The present disclosure can be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, unless noted herein. Moreover, in the figures, like reference numerals designate corresponding parts throughout the different views.
In one aspect, the present disclosure relates to an article of footwear that includes an upper defining a cavity configured to receive a foot. The article of footwear also includes a sole structure that is attached to the upper. The sole structure includes an auxetic structure. The auxetic structure includes an aperture. The sole structure includes an upper member disposed over the auxetic structure and a lower member disposed under the auxetic structure. The sole structure also includes an aggregate that is received in the aperture. The auxetic structure is resiliently deformable between a neutral position and a deformed position. The auxetic structure can deform auxetically between the neutral position and the deformed position. The aperture deforms as the auxetic structure deforms between the neutral position and the deformed position. The aggregate includes a plurality of particles that support the foot as the auxetic structure moves between the neutral position and the deformed position. The article of footwear may be tuned using auxetic structures. With the auxetic structures, the ride, fit, and cushioning across the sole structure can be customized. Such customization is generally not possible when using a monolithic rubber or foam sole. The heel region is configured to absorb energy, while providing lateral stability. The midfoot region can be stiffer than the heel region and/or non-auxetic, because the foot exerts very little contact pressure at the midfoot portion when compared with the heel region. The forefoot region has enough firmness and structure to enable a good/firm push-off without needing to dig out of a mushy cushion.
In one or more aspects, the relative arrangements of the plurality of particles shift as the auxetic structure deforms between the neutral position and the deformed position;
In one or more aspects, the aggregate has a first bulk density when the auxetic structure is in the neutral position;
In one or more aspects, the aggregate has a second bulk density when the auxetic structure is in the deformed position; and
In one or more aspects, the second bulk density is greater than the first bulk density.
In one or more aspects, at least some of the plurality of particles tessellate as the auxetic structure moves toward the deformed position.
In one or more aspects, the upper member is elastically stretchable.
In one or more aspects, the lower member is elastically stretchable.
In one or more aspects, at least one of the plurality of particles include a core and a projection that extends from the core.
In one or more aspects, at least one of the plurality of particles includes a rounded surface.
In one or more aspects, at least one of the plurality of particles includes a substantially flat surface.
In one or more aspects, the particles are resilient and compressible.
In one or more aspects, the auxetic structure includes an inner wall that defines the aperture. The aperture includes a first end and a second end. The inner wall extends in a thickness direction from the first end toward the second end. The aperture has a width that is measured between opposing areas of the inner wall. The width is substantially constant in the thickness direction from the first end to the second end.
In one or more aspects, the auxetic structure includes an inner wall that defines the aperture. The aperture includes a first end and a second end. The inner wall extending in a thickness direction from first end toward the second end. The aperture has a width that is measured between opposing areas of the inner wall. The width varies in the thickness direction from the first end to the second end.
In one or more aspects, the sole structure includes a ground-facing surface and a top surface that faces opposite the ground-facing surface. The first end is proximate the ground-facing surface, and the second end is proximate the top surface. The width of the aperture tapers in the first direction from the first end to the second end. The width of the aperture proximate the first end is less than the width of the aperture proximate the second end.
In one or more aspects, the particles of the aggregate are configured to shift relative to each other between a relatively loose position and a comparatively compacted position.
In one or more aspects, the article of footwear, further includes a deformable container that contains the aggregate. The container and the aggregate are both received within the aperture.
In one or more aspects, some of the particles of the aggregate is disposed outside the aperture.
In another aspect, the present disclosure relates to a method of manufacturing an article of footwear. The method includes providing an upper that defines a cavity configured to receive a foot. The method also includes attaching a sole structure to the upper. The sole structure includes an auxetic structure that includes an aperture. The sole structure includes an upper member disposed over the auxetic structure and a lower member disposed under the auxetic structure. The sole structure also includes an aggregate that is received in the aperture. The upper member and the lower member contain the aggregate within the aperture. The auxetic structure is resiliently deformable between a neutral position and a deformed position. The auxetic structure is configured to deform auxetically between the neutral position and the deformed position. The aperture is configured to deform as the auxetic structure moves between the neutral position and the deformed position. The aggregate includes a plurality of particles that are configured to shift and support the foot as the auxetic structure deforms between the neutral position and the deformed position.
In one or more aspects, the method further includes forming the sole structure by: providing the auxetic structure; and introducing the aggregate into the aperture.
In one or more aspects, the method further includes forming the auxetic structure, and filling a majority of a volume of the aperture with the aggregate.
In one or more aspects, the auxetic structure includes an inner wall that defines the aperture. The aperture includes a first end and a second end. The inner wall extending in a thickness direction between the first end and the second end. The aperture has a width that is measured between opposing areas of the inner wall. The width remains substantially constant in the thickness direction from the first end to the second end.
The following relates to an article of footwear with a sole structure that is highly flexible. As such, the sole structure can flex to accommodate movements of the foot, to absorb impact loads, and the like. However, the sole structure can include one or more features that provide support for the wearer's foot. In some embodiments, the sole structure can include a member that deforms under compression and/or that conforms to the wearer's foot. Also, in some embodiments, the sole structure can include an aggregate material. The aggregate can include a plurality of particles that shift to support the wearer's foot and to conform to the wearer's foot. The sole structure can also include features that ensure the aggregate remains in a predetermined position underneath the foot for providing support.
Other systems, methods, features and advantages of the present disclosure will be, or will become, apparent to one of ordinary skill in the art upon examination of the following figures and detailed description. It is intended that all such additional systems, methods, features and advantages be included within this description and this summary, be within the scope of the present disclosure, and be protected by the following claims.
Referring initially to
For reference purposes, the footwear 100 may be divided into three general regions: a forefoot region 111, a midfoot region 112, and a heel region 114. The forefoot region 111 can generally include areas of the footwear 100 that correspond with forward portions of the wearer's foot, including the toes and joints connecting the metatarsals with the phalanges. The midfoot region 112 can generally include areas of the footwear 100 that correspond with middle portions of the wearer's foot, including an arch area. The heel region 114 can generally include areas of the footwear 100 that correspond with rear portions of the wearer's foot, including the heel and calcaneus bone. The footwear 100 can also include a lateral side 115 and a medial side 117. The lateral side 115 and the medial side 117 can extend through the forefoot region 111, the midfoot region 112, and the heel region 114 in some embodiments. The lateral side 115 and the medial side 117 can correspond with opposite sides of footwear 100. More particularly, the lateral side 115 can correspond with an outside area of the wearer's foot (i.e. the surface that faces away from the other foot), and the medial side 117 can correspond with an inside area of the wearer's foot (i.e., the surface that faces toward the other foot). The forefoot region 111, midfoot region 112, heel region 114, lateral side 115, and medial side 117 are not intended to demarcate precise areas of footwear 100. Rather, the forefoot region 111, midfoot region 112, heel region 114, lateral side 115, and medial side 117 are intended to represent general areas of footwear 100 to aid in the following discussion.
The footwear 100 can also extend along various directions. For example, as shown in
Embodiments of the upper 120 will now be discussed generally with reference to
The upper 120 can also include a collar 124. The collar 124 can include a collar opening 126 that is configured to allow passage of the wearer's foot into and out of the void 122.
Furthermore, the upper 120 can include a throat 128. The throat 128 can extend from the collar opening 126 toward the forefoot region 111. In some embodiments, such as the embodiment of
Additionally, the upper 120 can include a closure device 125. In some embodiments, the closure device 125 can be a shoelace 130 that extends between the lateral side 115 and the medial side 117. In other embodiments, the closure device 125 can include a strap, a cable, a buckle, a hook, or other type. By pulling on the closure device 125, the lateral side 115 and the medial side 117 can be drawn toward each other. By loosening the closure device 125, the lateral side 115 and the medial side 117 can move away from each other. Thus, the closure device 125 can be used to adjust the fit of the article of footwear 100.
Moreover, in some embodiments, the footwear 100 can include a tongue 129 within the throat opening 127. The tongue 129 can be attached to an adjacent area of the upper 120, for example, proximate the forefoot region 111. The tongue 129 can also be detached from the lateral side 115 and/or the medial side 117 in some embodiments. The tongue 129 can be disposed between the shoelace 130 and the wearer's foot.
Embodiments of the sole structure 110 will now be discussed generally with reference to
In some embodiments, the sole structure 110 can include one or more features that allow it to deform auxetically. As such, the sole structure 110 can be referred to as an auxetic member. The sole structure 110 can also be characterized as having a negative Poisson's ratio. This means that, for example, when the sole structure 110 is stretched in a first direction, the sole structure 110 can elongate in a direction that is orthogonal to the first direction. Specifically, when the sole structure 110 is under tension along the longitudinal direction 105, the sole structure 110 can increase in width along the transverse direction 106. Also, when the sole structure 110 is stretched wider along the transverse direction 106, the sole structure can elongate along the longitudinal direction 105. This behavior is illustrated in the embodiments of
The sole structure 110 can include one or more features disclosed in U.S. patent application Ser. No. 14/030,002, filed Sep. 18, 2013, published as U.S. Patent Publication Number 2015/0075033, and entitled “Auxetic Structures and Footwear with Soles Having Auxetic Structures”, the entire disclosure of which is hereby incorporated by reference.
As shown in the exploded view of
It will be appreciated that the sole structure 110 can include more or fewer components than the ones illustrated in
The auxetic structure 132 can include an upper surface 140, which faces the upper 120 of the footwear 100. The auxetic structure 132 can also include a lower surface 142, which faces opposite the upper surface 140. Furthermore, the auxetic structure 132 can include an outer periphery 144, which extends between the upper surface 140 and the lower surface 142 on the periphery of the auxetic structure 132. The auxetic structure 132 can additionally include a plurality of apertures 146. In some embodiments, the apertures 146 can be through-holes that extend through the auxetic structure 132 in the vertical direction 107. Also, the apertures 146 can be open at the upper surface 140 and/or the lower surface 142. In other embodiments, the apertures 146 can be pockets or recesses. For example, the apertures 146 can be recessed downward from the upper surface 140 such that the apertures 146 include a closed bottom end. In additional embodiments, the apertures 146 can be internal cells or voids within the auxetic structure 132 that are closed off at the upper surface 140 and the lower surface 142.
In some embodiments, the auxetic structure 132 can be made from and/or include resilient, elastic material, such as foam, rubber, or another polymeric material. The auxetic structure 132 can be compressible in the vertical direction and can attenuate impact and other loads. Accordingly, the auxetic structure 132 can act as a midsole for the article of footwear 100.
As shown in
In some embodiments, the upper member 134 of the sole structure 110 can be elastic and resilient. For example, the upper member 134 can be elastically stretchable in the longitudinal direction 105 and the transverse direction 106. As such, the upper member 134 can deform in concert with the auxetic structure 132 as will be discussed.
Additionally, as shown in
The lower member 136 can be made from a high-friction material for enhancing traction of the sole structure 110. Also, the lower member 136 can be elastically stretchable in the longitudinal direction 105 and the transverse direction 106. As such, the lower member 136 can deform in concert with the auxetic structure 132 as will be discussed.
Referring now to
The apertures 146 can have any suitable geometry and configuration, and the apertures 146 can be disposed in any suitable arrangement in the sole structure 110. The apertures 146 can be shaped such that, when the sole structure 110 is stretched, the apertures 146 deform, allowing for auxetic deformation of the sole structure 110.
An exemplary aperture 146 is shown in detail in
Also, an embodiment of the aperture 146 is shown in
In some embodiments, the aperture 146 can have a width 183, which is measured between opposing areas of the inner wall 173 as shown in
As shown in the embodiment of
Deformation of the sole structure 110 will now be discussed.
As shown, the inner wall 173 can flex as the aperture 146 moves to the deformed position. For example, a first segment 185 and a second segment 187 of the inner wall 173 can rotate away from each other about the first end 159 as the aperture 146 moves to the deformed position. Thus, the first end 159 can act similar to a hinge. Other segments of the inner wall 173 can flex similarly with the second end 161, third end 163, first junction 165, second junction 167, and/or third junction 169 also acting as hinges. As a result, the aperture 146 can expand in both the longitudinal direction 105 and the transverse direction 106, and the volume of the aperture 146 can increase as the sole structure 110 flexes.
The resiliency of the sole structure 110 can cause the aperture 146 to contract and recover to its neutral position once the stretching loads are reduced. For example, the first segment 185 and the second segment 187 can rotate toward each other about the first end 159 as the aperture 146 recovers to the neutral position. Other segments of the inner wall 173 of the aperture 146 can rotate similarly as the sole structure 110 recovers to its neutral position.
Multiple apertures 146 of the sole structure 110 can deform in the manner illustrated in
As tension is applied across the sole structure 110 along an exemplary direction (e.g., along the longitudinal direction 105 as represented by arrows 171 in
Thus, the sole structure 110 can expand as a result of a stretching load as indicated by the arrows 171 in
The sole structure 110 can also be compressible, for example, under the weight of the wearer. Compression loads can cause the apertures 146 to deform. For example, compression of the sole structure 110 can cause the apertures 146 to contract in some embodiments. In additional embodiments, the apertures 146 can expand as the sole structure 110 is compressed.
Accordingly, the sole structure 110 can be highly flexible and deformable. As such, the sole structure 110 can flex and support the wearer's foot as the wearer runs, jumps, cuts, or engages in other ambulatory movements.
It will be appreciated that the increased flexibility of the sole structure 110 can affect the support that the sole structure 110 provides to the wearer's foot. For example, the auxetic structure 132 alone may be too compressible to provide adequate support in some cases due to the plurality of apertures 146. Thus, the sole structure 110 can include one or more additional features that enhance the support that the sole structure 110 provides to the wearer's foot.
More specifically, as shown in
Referring now to
In some embodiments, at least one support member 138 can be partly or wholly received in a respective aperture 146 of the auxetic structure 132. As such, the support members 138 can provide support to the wearer's foot in these areas of the sole structure 110.
In some embodiments, the support member 138 can be contained in the aperture 146. In some embodiments, movement of the support member 138 can be limited by the inner wall 173 of the aperture 146 during deformation of the sole structure 110 such that the support member 138 is maintained in a desired position underneath the wearer's foot.
Also, the support members 138 can be deformable in some embodiments. For example, the support members 138 can deform under the weight of the wearer as will be discussed. Also, the support members 138 can deform in concert with other members of the sole structure 110. In some embodiments, the support members 138 can be somewhat compressible in the vertical direction 107 to thereby support the wearer's foot. Also, the support members 138 can conform to the underside of the wearer's foot in some embodiments. As such, the support members 138 can provide comfort and support for the wearer's foot.
Also, movement of the support member 138 can correspond with movement of the auxetic structure 132. In some embodiments, the support member 138 can push outward against the inner wall 173 of the respective aperture 146. This can at least partly cause expansion of the aperture 146 in some embodiments. Moreover, as the aperture 146 contracts, the inner wall 173 of the aperture 146 can push inwards against the support member 138. This can at least partially cause compaction of the support member 138.
As represented in
The plurality of support members 138 can include a first support member 189, which is indicated in
The particles 192 can have a variety of shapes, geometries, sizes, and other characteristics without departing from the scope of the present disclosure. For example, as shown in the embodiment of
As shown in the embodiment of
The aggregate 190 can be made from a variety of materials. For example, the aggregate 190 can include sand, dust, powder, beads, granules, or other particulate matter. Additionally, in some embodiments, the material of the aggregate 190 can include polymeric material, a wood-based material, silica, or other material. Furthermore, the particles 192 can be substantially strong for withstanding loading of the sole structure 110. For example, the particles 192 can be strong enough to withstand compressive loads, frictional loads, and other loads occurring during use of the footwear 100.
In some embodiments, the particles 192 of the aggregate 190 can be substantially rigid. As such, the particles 192 can remain the same shape and resist deformation under normal loading.
In other embodiments, the particles 192 can be resilient and deformable. For example, as represented in
As shown in
In some embodiments, the aperture 146 can be at least partially filled by the aggregate 190. Specifically, the aggregate 190 can fill the majority of the volume of the apertures 146 in some embodiments. The aggregate 190 can fill the aperture 146 from the top end 175 to the bottom end 179 in some embodiments. Also, the aggregate 190 can fill the first arm 153, the second arm 155, and the third arm 157 of the aperture 146 in some embodiments.
In other embodiments, at least one of the apertures 146 can be partially filled by the aggregate 190. For example, the aperture 146 can be partially filled to allow the aggregate to move more readily during deformation of the sole structure 110. The amount of aggregate 190 within the aperture 146 can be predetermined in some embodiments. For example, more aggregate can be included in some apertures 146 to provide a high degree of support. Less aggregate can be included in other apertures 146 for providing more flexibility and a lesser degree of support for the wearer's foot.
Moreover, in some embodiments, the inner walls 173 of the aperture 146, the upper member 134, and the lower member 136 of the sole structure 110 can contain the aggregate 190 within the apertures 146. Thus, movement of the particles 192 within the aperture 146 can be limited by the inner wall 173, the upper member 134, and/or the lower member 136.
Movement of the particles 192 of the aggregate 190 is illustrated in greater detail in
For example, as the sole structure 110 expands from the neutral position of
In contrast, as the sole structure 110 contracts from the neutral position of
In some embodiments, the bulk density of the particles 192 can change as the sole structure 110 flexes and deforms. It will be appreciated that the term “bulk density” can be measured as the total mass of the particles 192 divided by a reference volume in which the particles 192 occupy. Thus, when the sole structure 110 is in the neutral position, the particles 192 can have a first, reduced bulk density represented in
When loosely compacted at the first bulk density of
The sole structure 110 can also resiliently flex back and recover from the deformed position of
It will be appreciated that the sole structure 110 can contain the aggregate 190 to ensure that the aggregate 190 remains disposed in a predetermined location. Specifically, the inner walls 173, the bottom surface 150 of the upper member 134, and the top surface 152 of the lower member 136 can cooperate to contain the particles 192 within the aperture 146, despite the shifting of the particles 192. Accordingly, the aggregate 190 can remain generally in its predetermined location for providing support as the sole structure 110 flexes.
Referring now to
As shown, the sole structure 1110 can be substantially similar to the embodiments of
The sole structure 1110 can move between the neutral position of
Additionally, at least some of the particles 1192 can substantially tessellate together as the sole structure 1110 deforms. More specifically, in some embodiments, when in the neutral position, the first particle 1193 can be spaced apart from the fourth particle 1198. However, when in the deformed position, the first particle 1193 can abut the fourth particle 1198. Also, the first particle 1193 can be received by a concavity 1210 of the fourth particle 1198 when in the deformed position. Thus, the first particle 1193 and the fourth particle 1198 can substantially tessellate. Other particles 1192 can be configured to similarly tessellate as the sole structure 1110 moves toward the deformed position. Also, some particles 1192 can include male-type projections that are configured to be received in female-type receptacles of other particles 1192. Furthermore, the particles can include male-type projections that are received between corresponding female-type spaces defined between adjacent particles 1192. Once tessellated, forces can transfer readily through the particles 1192 of the aggregate 1190. Also, as the sole structure 1110 recovers back to the neutral position, the particles 1192 can untessellate and move away from each other. Thus, the particles 1192 can cyclically tessellate and untessellate in some embodiments.
Referring now to
As shown, the sole structure 610 can be substantially similar to the embodiments of
When in the neutral position represented in
In contrast, when the sole structure 610 moves to the deformed position shown in
As explained above, the sole structure 610 can resiliently recover and return back to the neutral position of
It will be appreciated that the particles 692 can tessellate in a different manner from those illustrated as the sole structure 610 deforms. In the illustrated embodiment, the majority of the particles 692 tesselate together. However, it will be appreciated that only some of the particles 692 may tessellate in some embodiments.
Referring now to
As shown in
Referring now to
As shown in
Referring now to
As shown in the exploded view of
Additionally, as shown in
In some embodiments, the top membrane 4302 can be sheet-like and substantially flat and smooth. In contrast, the bottom membrane 4304 can include projections 4306 that correspond in shape to the apertures 4146 of the auxetic structure 4132. The projections 4306 can be received in corresponding ones of the apertures 4146.
The aggregate 4190 can be disposed within the container 4300, between the top membrane 4302 and the bottom membrane 4304. In some embodiments, at least some of the aggregate 4190 can be disposed within the projections 4306 so as to be received within the apertures 4146 of the auxetic structure 4132. Also, in some embodiments, at least some of the aggregate 4190 can be disposed within the container 4300, but outside the apertures 4146. More specifically, as shown in
Accordingly, the wearer's foot can be supported atop a substantially continuous layer of the aggregate 4190. Also, the aggregate 4190 within the apertures 4146 can provide support as the auxetic structure 4132 flexes and deforms as discussed in detail above. Moreover, the aggregate 4190 can compact and/or tessellate readily due to the tapered width of the apertures 4146. Furthermore, the container 4300 can contain the aggregate 4190 such that the aggregate 4190 remains disposed in the predetermined location in the sole structure 4110.
The article of footwear of the present disclosure can be manufactured in various ways without departing from the scope of the present disclosure. By way of example, these methods will be discussed primarily in relation to the embodiments of
The upper 120 can be formed and provided in various ways. For example, multiple pieces can be joined via adhesives, stitching, or other methods to form the upper 120. The sole structure 110 can be formed separately in some embodiments. For example, the auxetic structure 132 can be formed, for example, by a molding process. Once formed, the lower member 136 can be attached to the auxetic structure 132, for example, via adhesives. Next, the aggregate 190 can be introduced into the apertures 146 of the auxetic structure 132 as discussed above. Subsequently, the upper member 134 of the sole structure 110 can be attached to the auxetic structure 132 to contain the aggregate 190 within the apertures 146. Finally, the sole structure 110 can be attached to the upper 120.
While various embodiments of the present disclosure have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the present disclosure. Accordingly, the present disclosure is not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.
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