The present disclosure generally relates to an article of footwear that may include a heel cushioning unit with support fins and/or a side with stepped ridges.
Footwear typically includes a sole structure configured to be located under a wearer's foot to space the foot away from the ground or floor surface. Athletic footwear in particular sometimes utilizes polyurethane foam, rubber, and/or other resilient materials in the sole structure to provide cushioning.
The drawings described herein are for illustrative purposes only, are schematic in nature, and are intended to be exemplary rather than to limit the scope of the disclosure.
The present disclosure generally relates to an article of footwear that may have features beneficial for certain activities. For example, the article of footwear may include a sole structure that provides greater support at a medial side of the sole structure for extra loading that may occur during activities such as weightlifting, that includes features for easing inverted wall pushups, and that includes features for efficiency in rope climbing.
More specifically, an article of footwear may comprise a sole structure including a heel cushioning unit. The heel cushioning unit may have a top portion, a bottom portion, a body portion connecting the top portion to the bottom portion, medial support fins in a medial side recess defined by the heel cushioning unit at a medial side of the heel cushioning unit and lateral support fins in a lateral side recess defined by the heel cushioning unit at a lateral side of the heel cushioning unit. Both the medial support fins and the lateral support fins may extend transversely outward from the body portion and from the top portion to the bottom portion. The heel cushioning unit may define a through hole extending from the medial side to the lateral side and disposed rearward of the medial support fins and the lateral support fins.
Because the medial and lateral support fins extend outward from the body portion, they provide greater resistance to compression (e.g., greater stiffness) than if they were separated from the body portion. In contrast, the transversely-extending through hole increases the compressibility of the heel cushioning unit in the vertical direction (e.g., under compressive loading of the top portion toward the bottom portion). The orientation and number of the support fins are selected to tune the compressibility of the heel cushioning unit.
Additionally, a rear wall of the heel cushioning unit may enclose the through hole rearward of the through hole and may extend from the top portion to the bottom portion of the heel cushioning unit. The rear wall may contribute to the heel cushioning unit resiliently returning to an initial state when compressive loading is reduced. Other features such as a beveled upper edge of the heel cushioning unit and a heel guard help to reduce friction and ease sliding against a wall during inverted wall pushups.
In another aspect, an upper may be coupled to the sole structure, and the sole structure may further comprise an outsole underlying a bottom surface of the heel cushioning unit. The outsole may have an arch portion wrapping upward along and secured to a side surface of the upper above a biteline between the sole structure and the upper. A side shield may extend upward from the arch portion along the side surface of the upper. An exterior of the side shield and/or an exterior of the arch portion may include stepped ridges extending lengthwise in a fore-aft direction of the article of footwear. Each stepped ridge may be relatively thicker at a lower extent of the stepped ridge than at an upper extent of the stepped ridge such that the stepped ridge angles outward from the upper extent to the lower extent. This configuration enables the stepped ridges to provide grip in one direction of movement while promoting ease of sliding in the opposite direction of movement.
Additionally, each stepped ridge may include a series of linear segments along its length. The linear segments may include a center linear segment, a front linear segment extending forward and downward from the center linear segment at an obtuse angle, and a rear linear segment extending rearward and downward from the center linear segment at an obtuse angle. This configuration of the linear segments helps to increase friction against an object held against the stepped ridges, such as a rope during rope climbing. The angles between the center linear segment and the front and rear linear segments enable the segments to act as a wedge against movement of the arch portion and/or side shield relative to the rope.
Still further, the side shield may define an aperture, and a tensioning cable may extend through the aperture from an inner side of the side shield to an outer side of the side shield. A lace or other component of a tensioning system may engage the tensioning cable to tighten the side shield against the upper and toward the side of the foot. Conforming the side shield to the shape of the foot via the tensioning cable in this manner may increase the ability of the wearer to sense the position of an object against the side shield such as during rope climbing.
The above features and advantages and other features and advantages of the present teachings are readily apparent from the following detailed description of the modes for carrying out the present teachings when taken in connection with the accompanying drawings.
Referring to the drawings, wherein like reference numbers refer to like components throughout the views,
The upper 14 forms a foot-receiving cavity 18 configured to receive a foot. The article of footwear 10 may be referred to as footwear 10, and as illustrated herein is depicted as athletic footwear specifically configured for activities such as weightlifting, rope climbing, running, and inverted wall pushups, or for various other activities that may be undertaken during crossfit training or competition, or during other athletic endeavors. Although the article of footwear 10, including the sole structure 12, may be athletic footwear, it may instead be worn and used as a leisure shoe, a dress shoe, a work shoe, a sandal, a slipper, a boot, or as footwear in any other category of footwear.
As indicated in
The article of footwear 10 has a medial side 38 (shown in
The upper 14 may be a variety of materials, such as leather, textiles, polymers, cotton, foam, composites, etc. For example, the upper 14 may be a polymeric material capable of providing elasticity, and may be of a braided construction, a knitted (e.g., warp-knitted) construction, or a woven construction. A lower extent of the upper 14 is secured to a periphery of the sole structure 12 as shown in
The midsole layer 16 may be at least partially a polyurethane foam, or a polyurethane ethylene-vinyl acetate (EVA) foam and may include heat-expanded and molded EVA foam pellets. The midsole layer 16 may generally include phylon (ethylene vinyl acetate or “EVA”) and/or polyurethane (“PU”) base resins. For example, in one embodiment, the midsole layer 16 may be a compression molded phylon. If EVA is used, it may have a vinyl acetate (VA) level between approximately 9% and approximately 40%. Suitable EVA resins include Elvax®, provided by E. I. du Pont de Nemours and Company, and Engage™, provided by the Dow Chemical Company, for example. In certain embodiments, the EVA may be formed of a combination of high melt index and low melt index material. For example, the EVA may have a melt index of from about 1 to about 50. The EVA resin may be compounded to include various components including a blowing agent and a curing/crosslinking agent. The blowing agent may have a percent weight between approximately 10% and approximately 20%. The blowing agent may be thermally decomposable and may be selected from ordinary organic and inorganic chemical blowing agents. The nature of the blowing agent is not particularly limited as long as it decomposes under the temperature conditions used in incorporating the foam into the virgin resin. Suitable blowing agents include azodicarboamide, for example. In certain embodiments, a peroxide-based curing agent, such as dicumyl peroxide may be used. The amount of curing agent may be between approximately 0.6% and approximately 1.5%. The EVA may also include homogenizing agents, process aids, and waxes. For example, a mixture of light aliphatic hydrocarbons such as Struktol® 60NS, available from Schill+Seilacher “Struktol” GmbH, may be included to permit other materials or scrap EVA to be more easily incorporated into the resin. The EVA may also include other constituents such as a release agent (e.g., stearic acid), activators (e.g., zinc oxide), fillers (e.g., magnesium carbonate), pigments, and clays. In embodiments that incorporate multiple materials, each material may be formed from a material that is compatible and readily bonds with the other material. For example, the materials may each be formed from an EVA resin with suitable blowing agents, crosslinking agents, and other ancillary components, pigments, fillers, and the like. Other suitable materials will become readily apparent to those skilled in the art, given the benefit of this disclosure.
In addition to the midsole layer 16, the sole structure 12 includes a heel cushioning unit 42, a heel guard 46, an outsole 48, and a side shield 58. The heel cushioning unit 42 underlies the midsole layer 16 in the heel region 36, and the heel guard 46 extends along a rear surface 52 of the midsole layer 16. The outsole 48 underlies a bottom surface 53 (
Referring to
As best shown in
In addition to the medial and lateral side recesses 60, 62, the heel cushioning unit 42 defines a through hole 74 extending from the medial side 38A to the lateral side 40A and disposed rearward of the medial support fins 70 and the lateral support fins 72. The through hole 74 is in communication with and connects the medial and lateral side recesses 60, 62, as best shown in
As also shown in
Referring again to
Generally, the heel cushioning unit 42 may be a relatively rigid material or combination of materials. For example, the heel cushioning unit 42 may comprise a thermoplastic elastomer. In other examples, in one or more embodiments, the heel cushioning unit 42 may comprise a carbon fiber, a carbon fiber composite (such as a carbon fiber-filled nylon), a fiberglass-reinforced nylon, which may be an injected, fiber-reinforced nylon, a fiber strand-lain composite, a thermoplastic polyurethane, wood, steel, or another material or combinations of these, but is not limited to these materials. In addition to their geometry, the materials selected for the heel cushioning unit 42 may result in desired performance characteristics. In one example, the heel cushioning unit 42 may be a polyether block amide PEBAX®, available from Arkema, Inc. in King of Prussia, Pennsylvania USA.
The heel cushioning unit 42 may be referred to as a plate. As used herein, the term “plate”, refers to a member of a sole structure that has a width greater than its thickness and is generally horizontally disposed when assembled in an article of footwear with the sole structure resting on a level ground surface, so that its thickness is generally in the vertical direction and its width is generally in the horizontal direction. A plate may be a single, unitary component of multiple interconnected components. Portions of a plate can be flat, and portions can have some amount of curvature and variations in thickness when molded or otherwise formed, for example, to provide a shaped footbed and/or increased thickness for reinforcement in desired areas.
The lower portion 88 of the heel guard 46 is configured to fit flush against and be disposed on the inner surface 64A (see
As best shown in
Referring to
As also shown in
Referring again to
As best shown in
Referring to
Referring again to
As best shown in
As shown in
The medial arch portion 48B extends upward from the medial edge 124A of the ground contact surface 124, and the lateral arch portion 48C extends upward from the lateral edge 124B of the ground contact surface 124. The tapering of the ground contact surface 124 from the forefoot region 32 and the heel region 36 to the narrower transverse width W3 in the midfoot region 34 allows the arch portions 48B, 48C to partially underlie the midsole layer 16 before extending upward along the side surfaces 54, 56 of the midsole layer 16 and the medial and lateral sides 38, 40 of the upper 14. Accordingly, at least some of the stepped ridges 110 underlie the midsole layer 16 in the midfoot region 34 as shown in both
As shown in
Accordingly, the article of footwear 10 provides multiple components and features advantageous for efficiently carrying out various athletic activities such as during a crossfit workout or competition, including the heel cushioning unit 42, the heel guard 46, the outsole 48 with arch portions 48B, 48C and stepped ridges 110, and the side shield 58.
The following Clauses provide example configurations of an article of footwear disclosed herein.
Clause 1. An article of footwear comprising: a sole structure including a heel cushioning unit; wherein the heel cushioning unit has a top portion, a bottom portion, a body portion connecting the top portion to the bottom portion, medial support fins in a medial side recess defined by the heel cushioning unit at a medial side of the heel cushioning unit and lateral support fins in a lateral side recess defined by the heel cushioning unit at a lateral side of the heel cushioning unit, both the medial support fins and the lateral support fins extending transversely outward from the body portion and extending from the top portion to the bottom portion; and wherein the heel cushioning unit defines a through hole extending from the medial side to the lateral side and disposed rearward of the medial support fins and the lateral support fins.
Clause 2. The article of footwear of clause 1, wherein the medial support fins are greater in number than the lateral support fins.
Clause 3. The article of footwear of any of clauses 1-2, wherein the medial support fins angle forwardly and upwardly from the bottom portion to the top portion of the heel cushioning unit.
Clause 4. The article of footwear of any of clauses 1-3, wherein the lateral support fins angle forwardly and upwardly from the bottom portion to the top portion of the heel cushioning unit.
Clause 5. The article of footwear of any of clauses 1-4, wherein the heel cushioning unit defines a rear wall enclosing the through hole rearward of the through hole and extending from the top portion and to the bottom portion of the heel cushioning unit.
Clause 6. The article of footwear of clause 5, wherein the rear wall is wider in a transverse direction at the bottom portion than at the top portion.
Clause 7. The article of footwear of any of clauses 1-6, wherein the heel cushioning unit has a beveled upper edge extending around a rear of the heel cushioning unit from the medial side to the lateral side.
Clause 8. The article of footwear of clause 7, wherein the sole structure further includes: a midsole layer disposed on the top portion of the heel cushioning unit; and a heel guard having a lower portion disposed on a top surface of the heel cushioning unit between the midsole layer and the heel cushioning unit, and the heel guard having an upper portion extending upward above the beveled upper edge and along a rear surface of the midsole layer.
Clause 9. The article of footwear of clause 8, wherein the heel guard extends around the rear surface of the midsole layer from the medial side of the heel cushioning unit to the lateral side of the heel cushioning unit, and extends further forward along the midsole layer on the lateral side than on the medial side.
Clause 10. The article of footwear of any of clauses 1-9, further comprising: an upper coupled to the sole structure; wherein the sole structure further comprises an outsole underlying a bottom surface of the heel cushioning unit, the outsole having an arch portion wrapping upward along and secured to a side surface of the upper above a biteline between the sole structure and the upper.
Clause 11. The article of footwear of clause 10, further comprising: a side shield extending upward from the arch portion along the side surface of the upper.
Clause 12. The article of footwear of clause 11, further comprising: a tensioning cable; wherein the side shield defines an aperture; and wherein the tensioning cable extends through the aperture from an inner side of the side shield to an outer side of the side shield.
Clause 13. The article of footwear of any of clauses 11-12, wherein: an exterior of the side shield and/or an exterior of the arch portion includes stepped ridges extending lengthwise in a fore-aft direction of the article of footwear; and each stepped ridge is relatively thicker at a lower extent of the stepped ridge than at an upper extent of the stepped ridge such that the stepped ridge angles outward from the upper extent to the lower extent.
Clause 14. The article of footwear of clause 13, wherein each stepped ridge includes a series of linear segments, the linear segments including a center linear segment, a front linear segment extending forward and downward from the center linear segment at a first obtuse angle, and a rear linear segment extending rearward and downward from the center linear segment at a second obtuse angle.
Clause 15. The article of footwear of any of clauses 13-14, wherein: the sole structure further comprises a midsole layer disposed on a top surface of the heel cushioning unit; a ground contact surface of the outsole tapers inward from a heel region of the outsole to a midfoot region of the outsole, and from a forefoot region of the outsole to the midfoot region of the outsole, such that a transverse width of the ground contact surface at the midfoot region from a medial edge of the ground contact surface to a lateral edge of the ground contact surface is less than at the heel region and less than at the forefoot region; the arch portion extends from the medial edge of the ground contact surface; and at least some of the stepped ridges underlie the midsole layer.
Clause 16. The article of footwear of any of clauses 13-15, wherein an outer side of the arch portion is concave in the fore-aft direction.
Clause 17. The article of footwear of any of clauses 11-16, wherein the side shield defines vent openings extending through the side shield from an inner side of the side shield to an outer side of the side shield.
Clause 18. The article of footwear of any of clauses 10-17, wherein: the sole structure further comprises a midsole layer disposed on a top surface of the heel cushioning unit, and disposed on the outsole forward of the heel cushioning unit; and the upper is secured to the top surface of the midsole layer and the biteline is between the midsole layer and the upper.
Clause 19. The article of footwear of any of clauses 10-18, wherein: the arch portion is a medial arch portion and the side surface of the upper is a medial side surface of the upper; and the outsole further includes a lateral arch portion wrapping upward along and secured to a lateral side surface of the upper above the biteline between the sole structure and the upper.
Clause 20. The article of footwear of any of clauses 1-19, wherein the heel cushioning unit defines a rib extending from the medial side to the lateral side and into the through hole.
Clause 21. An article of footwear comprising: an upper; a sole structure secured to the upper and including an outsole having an arch portion wrapping upward along a side surface of the upper; the arch portion defining stepped ridges extending lengthwise in a fore-aft direction of the sole structure, each stepped ridge angling outward from an upper extent of the stepped ridge to a lower extent of the stepped ridge such that the stepped ridge is relatively thicker at the lower extent than at the upper extent; and wherein each stepped ridge includes a series of linear segments, the linear segments including a center linear segment, a front linear segment extending forward and downward from the center linear segment at an obtuse angle, and a rear linear segment extending rearward and downward from the center linear segment at an obtuse angle.
Clause 22. The article of footwear of clause 21, wherein an outer side of the arch portion is concave in the fore-aft direction.
Clause 23. The article of footwear of any of clauses 21-22, the sole structure further comprising a midsole layer overlying the outsole; wherein a ground contact surface of the outsole tapers inward from a heel region of the outsole to a midfoot region of the outsole, and from a forefoot region of the outsole to the midfoot region of the outsole, such that a transverse width of the ground contact surface at the midfoot region from a medial edge of the ground contact surface to a lateral edge of the ground contact surface is less than at the heel region and less than at the forefoot region; and wherein the arch portion extends upward from the medial edge of the ground contact surface and at least some of the stepped ridges underlie the midsole layer.
Clause 24. The article of footwear of any of clauses 21-23, wherein the arch portion is a medial arch portion and the side surface of the upper is a medial side surface of the upper, and the outsole further includes a lateral arch portion wrapping upward along and secured to a lateral side surface of the upper.
Clause 25. The article of footwear of any of clauses 21-24, further comprising: a side shield extending upward from the arch portion along the side surface of the upper.
Clause 26. The article of footwear of clause 25, wherein the side shield also defines stepped ridges extending lengthwise in the fore-aft direction of the sole structure, each stepped ridge angling outward from an upper extent of the stepped ridge to a lower extent of the stepped ridge such that the stepped ridge is relatively thicker at the lower extent than at the upper extent.
Clause 27. The article of footwear of clause 26, wherein each stepped ridge includes a series of linear segments, the linear segments including a center linear segment, a front linear segment extending forward and downward from the center linear segment at a first obtuse angle, and a rear linear segment extending rearward and downward from the center linear segment at a second obtuse angle.
Clause 28. The article of footwear of any of clauses 25-27, wherein the side shield defines vent openings extending through the side shield from an inner side of the side shield to an outer side of the side shield.
Clause 29. An article of footwear comprising: a sole structure including a heel cushioning unit; wherein the heel cushioning unit includes a central body portion and defines a medial side recess at a medial side of the sole structure and a lateral side recess at a lateral side of the sole structure, both the medial side recess and the lateral side recess extending transversely inward to the central body portion, the medial side recess and the lateral side recess separating the heel cushioning unit into a top portion disposed above the medial side recess and the lateral side recess and a bottom portion disposed below the medial side recess and the lateral side recess; the heel cushioning unit including medial support fins extending from the top portion to the bottom portion in the medial side recess and lateral support fins extending from the top portion to the bottom portion in the lateral side recess, both the medial support fins and the lateral support fins extending transversely outward from the central body portion; and wherein the heel cushioning unit defines a through hole extending from the medial side recess to the lateral side recess and disposed rearward of the medial support fins and the lateral support fins.
To assist and clarify the description of various embodiments, various terms are defined herein. Unless otherwise indicated, the following definitions apply throughout this specification (including the claims). Additionally, all references referred to are incorporated herein in their entirety.
An “article of footwear”, a “footwear article of manufacture”, and “footwear” may be considered to be both a machine and a manufacture. Assembled, ready to wear footwear articles (e.g., shoes, sandals, boots, etc.), as well as discrete components of footwear articles (such as a midsole, an outsole, an upper component, etc.) prior to final assembly into ready to wear footwear articles, are considered and alternatively referred to herein in either the singular or plural as “article(s) of footwear”.
“A”, “an”, “the”, “at least one”, and “one or more” are used interchangeably to indicate that at least one of the items is present. A plurality of such items may be present unless the context clearly indicates otherwise. All numerical values of parameters (e.g., of quantities or conditions) in this specification, unless otherwise indicated expressly or clearly in view of the context, including the appended claims, are to be understood as being modified in all instances by the term “about” whether or not “about” actually appears before the numerical value. “About” indicates that the stated numerical value allows some slight imprecision (with some approach to exactness in the value; approximately or reasonably close to the value; nearly). If the imprecision provided by “about” is not otherwise understood in the art with this ordinary meaning, then “about” as used herein indicates at least variations that may arise from ordinary methods of measuring and using such parameters. In addition, a disclosure of a range is to be understood as specifically disclosing all values and further divided ranges within the range.
The terms “comprising”, “including”, and “having” are inclusive and therefore specify the presence of stated features, steps, operations, elements, or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, or components. Orders of steps, processes, and operations may be altered when possible, and additional or alternative steps may be employed. As used in this specification, the term “or” includes any one and all combinations of the associated listed items. The term “any of” is understood to include any possible combination of referenced items, including “any one of” the referenced items. The term “any of” is understood to include any possible combination of referenced claims of the appended claims, including “any one of” the referenced claims.
For consistency and convenience, directional adjectives may be employed throughout this detailed description corresponding to the illustrated embodiments. Those having ordinary skill in the art will recognize that terms such as “above”, “below”, “upward”, “downward”, “top”, “bottom”, etc., may be used descriptively relative to the figures, without representing limitations on the scope of the invention, as defined by the claims.
The term “longitudinal” refers to a direction extending along a length of a component. For example, a longitudinal direction of a shoe extends between a forefoot region and a heel region of the shoe. The term “forward” or “anterior” is used to refer to the general direction from a heel region toward a forefoot region, and the term “rearward” or “posterior” is used to refer to the opposite direction, i.e., the direction from the forefoot region toward the heel region. In some cases, a component may be identified with a longitudinal axis as well as a forward and rearward longitudinal direction along that axis. The longitudinal direction or axis may also be referred to as an anterior-posterior direction or axis.
The term “transverse” refers to a direction extending along a width of a component. For example, a transverse direction of a shoe extends between a lateral side and a medial side of the shoe. The transverse direction or axis may also be referred to as a lateral direction or axis or a mediolateral direction or axis.
The term “vertical” refers to a direction generally perpendicular to both the lateral and longitudinal directions. For example, in cases where a sole is planted flat on a ground surface, the vertical direction may extend from the ground surface upward. It will be understood that each of these directional adjectives may be applied to individual components of a sole. The term “upward” or “upwards” refers to the vertical direction pointing towards a top of the component, which may include an instep, a fastening region, and/or a throat of an upper. The term “downward” or “downwards” refers to the vertical direction pointing opposite the upwards direction, toward the bottom of a component and may generally point towards the bottom of a sole structure of an article of footwear.
The “interior” of an article of footwear, such as a shoe, refers to portions at the space that is occupied by a wearer's foot when the shoe is worn. The “inner side” of a component refers to the side or surface of the component that is (or will be) oriented toward the interior of the component or article of footwear in an assembled article of footwear. The “outer side” or “exterior” of a component refers to the side or surface of the component that is (or will be) oriented away from the interior of the shoe in an assembled shoe. In some cases, other components may be between the inner side of a component and the interior in the assembled article of footwear. Similarly, other components may be between an outer side of a component and the space external to the assembled article of footwear. Further, the terms “inward” and “inwardly” refer to the direction toward the interior of the component or article of footwear, such as a shoe, and the terms “outward” and “outwardly” refer to the direction toward the exterior of the component or article of footwear, such as the shoe. In addition, the term “proximal” refers to a direction that is nearer a center of a footwear component, or is closer toward a foot when the foot is inserted in the article of footwear as it is worn by a user. Likewise, the term “distal” refers to a relative position that is further away from a center of the footwear component or is further from a foot when the foot is inserted in the article of footwear as it is worn by a user. Thus, the terms proximal and distal may be understood to provide generally opposing terms to describe relative spatial positions.
While various embodiments have been described, the description is intended to be exemplary, rather than limiting and it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of the embodiments. Any feature of any embodiment may be used in combination with or substituted for any other feature or element in any other embodiment unless specifically restricted. Accordingly, the embodiments are not to be restricted except in light of the attached claims and their equivalents. Also, various modifications and changes may be made within the scope of the attached claims.
While several modes for carrying out the many aspects of the present teachings have been described in detail, those familiar with the art to which these teachings relate will recognize various alternative aspects for practicing the present teachings that are within the scope of the appended claims. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and exemplary of the entire range of alternative embodiments that an ordinarily skilled artisan would recognize as implied by, structurally and/or functionally equivalent to, or otherwise rendered obvious based upon the included content, and not as limited solely to those explicitly depicted and/or described embodiments.
This application claims the benefit of priority to U.S. Provisional Application No. 63/030,955, filed May 28, 2020 which is incorporated by reference in its entirety.
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