This application claims the benefit of priority to U.S. application Ser. No. 15/063,968, filed Mar. 8, 2016, which is hereby incorporated by reference in its entirety.
The present teachings generally include an article of footwear.
Footwear typically includes a sole structure configured to be located under a wearer's foot to space the foot away from the ground or floor surface. Athletic footwear in particular sometimes utilizes polyurethane foam, rubber, or other resilient materials in the sole structure to provide cushioning.
Various embodiments of an article of footwear are provided that include a relatively hard, smooth heel extender protruding at a heel portion of the article of footwear. As discussed herein, the heel extender extends further and is harder than adjacent components of the article of footwear to contact and provide ease of movement of the heel portion across a surface during various activities. For example, the heel extender is configured to contact a vertical wall surface during inverted wall push-up exercises. Additionally, the heel extender acts as a retaining wall that limits deformation of the article of footwear, such as by limiting outward deformation of a midsole layer under heavy loading, such when worn during weightlifting. The article of footwear also includes a variety of other features making it suitable for use in different activities, including athletic activities, such as but not limited to running, rope climbing, and weightlifting.
More specifically, an article of footwear includes a sole structure that has a heel portion with a rear, a lateral side, and a medial side. The article of footwear includes a heel extender that has a rear segment disposed at the rear of the heel portion, a lateral arm disposed at the lateral side of the heel portion, and a medial arm disposed at the medial side of the heel portion. The heel extender has a protuberance that establishes a rearmost extent of the article of footwear. The sole structure has a first hardness and the protuberance has a second hardness greater than the first durometer hardness. Stated differently, the sole structure is relatively soft, and the protuberance is relatively hard. The hardness may be determined according to a variety of indentation hardness tests, including but not limited to a Shore D durometer test. The hardness is a material property of the sole structure and of the heel extender. Accordingly, the sole structure and the heel extender may be different materials, or could be the same material with different densities that provide the different hardness values.
The heel extender may have a variety of configurations, shapes, and positions on the article of footwear. For example, the protuberance may be any shape that establishes the rearmost extent and has the rear segment, lateral arm, and medial arm as described. The protuberance may have a beveled shape, which may include a single bevel (i.e., a single angled surface) or two bevels (i.e., bi-beveled with two angled surfaces, such as an upper bevel and a lower bevel). Alternatively, other non-limiting examples include a protuberance with a rounded shape, or a protuberance that includes a series of discrete protrusions establishing the rear segment, the medial arm, and the lateral arm.
In one embodiment, the lateral arm and the medial arm are contiguous with and extend from the rear segment. For example, the rear segment, the lateral arm, and the medial arm may be configured in a C-shape.
For example, in one embodiment, the sole structure includes a midsole layer exposed at the heel portion, and the heel extender includes a base disposed on an outer surface of the midsole layer, and a bevel that slopes from the protuberance to the base. Additionally, the outer surface of the midsole layer adjacent the bevel may slope in continuance from the bevel. The entire heel extender may be below an upper extent of the midsole layer.
In an embodiment, the heel extender has a base, and a beveled outer surface with at least one of an upper bevel that slopes from the protuberance to the base and a lower bevel that slopes from the protuberance to the base. In such an embodiment, the protuberance is between the upper bevel and the lower bevel.
The protuberance may include a continuous ridge that extends along each of the rear segment, the lateral arm, and the medial arm. For example, the continuous ridge may be between upper and lower bevels of the protuberance. The protuberance may be the furthest medial extent of the article of footwear at the medial arm, and the furthest lateral extent of the article of footwear at the lateral arm.
In various embodiments, the sole structure includes a midsole layer having features complementary to those of the heel extender. In an embodiment, the sole structure includes a midsole layer exposed at the heel portion. The heel extender is secured to the midsole layer. The midsole layer includes a first ridge at the lateral side extending along the midsole layer in alignment with the protuberance on the lateral arm. The midsole layer also includes a second ridge at the medial side extending along the midsole layer in alignment with the protuberance on the medial arm.
In an embodiment, the midsole layer has a convex outer surface, and the heel extender has a concave inner surface flush with and secured to the convex outer surface of the midsole layer. The inner surface of the heel extender may have a first concavity from the medial arm to the lateral arm and a second concavity from an upper extent of the rear segment to a lower extent of the rear segment.
In an embodiment, the midsole layer is exposed at the heel portion, and the sole structure further includes an outsole underlying the midsole layer. The rear segment of the heel extender is secured to the midsole layer, and the heel extender includes a flange that extends from the rear segment and is disposed between the midsole layer and the outsole.
Additionally, the midsole layer may have an outer surface with a recess, and the heel extender may be nested in the recess. For example, the concave inner surface and the flange of the heel extender may fit to the outer surface of the midsole layer in the recess.
The midsole layer may include a first ridge at the lateral side of the heel portion extending in alignment with the protuberance on the lateral arm, and a second ridge at the medial side of the heel portion extending in alignment with the protuberance on the medial arm.
In one embodiment, the heel extender ends at the medial and lateral arms. In another embodiment, the heel extender includes a medial wing portion and a lateral wing portion. The medial wing portion extends from the medial arm and is secured to a medial side of an upper operatively secured to the sole structure. The lateral wing portion extends from the lateral arm and is secured to a lateral side of the upper. The wing portions help to provide greater coverage of the heel extender at the medial and lateral sides of the heel portion, thus increasing the ability of the heel extender to act as a retaining wall and to provide the low drag feature of the heel extender over a broader range of positions of the article of footwear.
The heel extender may be a variety of different materials having different properties. For example, in one embodiment, the heel extender may have a hardness value from about 60 to about 70 on a Shore D durometer scale. The heel extender may be but is not limited to a material that is at least partially a thermoplastic polyurethane (TPU), a metal, such as aluminum, a nylon, a ceramic material, bamboo, or wood. Moreover, the protuberance can have a first average surface roughness, and the sole structure can have a second average surface roughness greater than the first average surface roughness. The smoothness (i.e., the lower surface roughness) of the protuberance may be achieved by polishing at least a portion of the protuberance. For example, the heel extender 28 may be a polished TPU, and the sole structure may be unpolished, less smooth materials such as polymeric foam and rubber materials
In one embodiment, an article of footwear comprises an upper, and a sole structure supporting the upper. The upper and the sole structure establish a heel portion of the article of footwear. The article of footwear includes a C-shaped heel extender that has a rear segment disposed at a rear of the heel portion, a lateral arm disposed at a lateral side of the heel portion, and a medial arm disposed at a medial side of the heel portion. The heel extender has a continuous ridge sufficiently protruding at the rear segment, at the lateral arm, and at the medial arm to establish an outermost periphery of the article of footwear along the continuous ridge. The heel extender has a hardness greater than a hardness of the sole structure, such as but not limited to on a Shore D durometer scale. The heel extender may have a base, a first bevel extending from the continuous ridge to the base, and a second bevel extending from the continuous ridge and to the base, with the continuous ridge between the first bevel and the second bevel. The sole structure may include a midsole layer that is exposed at the heel portion, and may further include an outsole. The heel extender may be secured to an outer surface of the midsole layer, and the outer surface of the midsole layer may slope in parallel with the upper bevel. Furthermore, an outer surface of the outsole may follow a slope of the lower bevel. For example, the outsole may have a bevel at the rear of the heel portion, and the bevel may be at the same angle as the lower bevel.
Referring to the drawings, wherein like reference numbers refer to like components throughout the several views,
As best shown in
As used herein, a lateral side of the article of footwear 10 or of a component of the article of footwear 10, such as a lateral side 24 of the sole structure 12, is a side that corresponds with the side of the foot of the wearer of the article of footwear 10 that is generally further from the other foot of the wearer (i.e., the side closer to the fifth toe of the wearer). The fifth toe is commonly referred to as the little toe. A medial side of a component for an article of footwear, such as a medial side 26 of the article of footwear 10, is the side that corresponds with an inside area of the foot of the wearer and is generally closer to the other foot of the wearer (i.e., the side closer to the hallux of the foot of the wearer). The hallux is commonly referred to as the big toe. A rear 38 of the heel portion 20 extends between the lateral side 24 and the medial side 26, and a front 40 of the forefoot portion 34 extends between the lateral side 24 and the medial side 26.
As best shown in
For purposes of illustration, a vertical plane P perpendicular to a longitudinal midline LM of the heel extender 28 and drawn at the exposed portion of the heel extender 28 can be used to denote the rear segment 42, the lateral arm 44, and the medial arm 46. The plane P is indicated in
The outer periphery 49 of the outsole 14 is shown in phantom in
By establishing the rearmost extent, the furthest medial extent, and the furthest lateral extent of the article of footwear 10, the protuberance 52 is configured to make contact with an adjacent surface, such as a relatively flat, planar surface, in lieu of the sole structure 12 or the upper 15 over a wide range of positions and angles of the article of footwear 10 relative to the adjacent surface. For example, as shown in
Similarly, the heel extender 28 can be positioned against another surface such as a floor for movements requiring sliding motion of the heel portion 20 along the floor or other surface without the sole structure 12 and upper 15 in contact with the floor. The heel extender 28 will be the only component of the article of footwear 10 against the floor or other surface.
The heel extender 28, or at least the protuberance 52 of the heel extender 28 is harder than the components of the sole structure 12. More specifically, the components of the sole structure 12 have no more than a first hardness and the protuberance 52 has a second hardness greater than the first hardness. The hardness is an indentation hardness and the value of the hardness may be measured on a Shore D durometer scale or by another hardness test or scale well known to those skilled in the art. For example, the second hardness may be a hardness value at least 44 points harder than the first hardness on a Shore D durometer scale. In the embodiment shown, the inner midsole layer 18 and the outer midsole layer 16 may be an ethylene vinyl acetate (EVA) foam. Alternatively, one or both of the midsole layers 16, 18 could be replaced by or used in conjunction with a sole layer that is a fluid-filled bladder element, that may be a polymeric, fluid-retaining material. For example, the bladder element may have thermoplastic polyurethane layers that alternate with one or more second layers, also referred to herein as barrier layers, gas barrier polymers, or gas barrier layers, that comprise a copolymer of ethylene and vinyl alcohol (EVOH) that is impermeable to the pressurized fluid contained therein as disclosed in U.S. Pat. No. 6,082,025 to Bonk et al., which is incorporated by reference in its entirety. The outsole 14 may be a thermoplastic rubber or other durable material. The material for the outsole 14 may be selected to provide a desirable combination of durability and flexibility. The heel extender 28, including the protuberance 52, may be at least partially a thermoplastic polyurethane, metal, nylon, bamboo, wood, or ceramic material. Additionally, the protuberance 52 may be polished, formed, or otherwise provided with a first average surface roughness, while the sole structure 12 has a second average surface roughness greater than the first average surface roughness. In other words, the protuberance 52 is smoother than the sole structure 12.
The shape and hardness of the protuberance 52 helps to reduce the contact area of the heel extender 28 with the wall 62. For example, the heel extender 28 is sufficiently hard that it will not significantly deform under an expected range of loads while the protuberance 52 is in contact with the wall 62 or other surface. The smoothness together with the hardness helps to provide a relatively low coefficient of friction of the heel extender 28 when the heel extender 28 is moved across a surface, such as the wall 62. The heel extender 28 is harder and has a lower coefficient of friction than both the sole structure 12 and the upper 15. Accordingly, by configuring the article of footwear 10 so that it can be positioned with the heel extender 28 as the only portion of the article of footwear 10 in contact with the surface upon which the article of footwear 10 is moving, the force required to move the article of footwear 10 across the wall 62 is lower than if the sole structure 12 (including the outsole 14 and the midsole layer 16) or the upper 15 are in contact with the wall 62.
In one embodiment, the heel extender 28 is a thermoplastic polyurethane with a highly polished surface and a hardness of 66 on a Shore D durometer scale. In other embodiments, the hardness of the protuberance 52 may be from 60 to 70 on a Shore D durometer scale.
The hardness of the heel extender 28 relative to the midsole layer 16 also provides desired stiffness and rigidity of the heel portion 20 of the article of footwear 10 when loading creates forces in the rear, lateral, and medial directions. The heel extender 28 acts as a retaining wall that limits outward deformation of the midsole layer 16 under heavy loading, such as when worn during weightlifting. Because the heel extender 28 has a rear segment 42, a lateral arm 44, and a medial arm 46 as described, the heel extender 28 surrounds the heel portion 20 from the rear 22, the lateral side 24, and the medial side 26, and is able to limit outward deformation of the midsole layer 16 in rearward, lateral, and medial directions.
A heel extender within the scope of the present teachings can have various shapes and configurations that provide a protuberance as described. For example, in the embodiment of
In the embodiment of
The continuous ridge 74 extends along each of the rear segment 42, the lateral arm 44, and the medial arm 46. The continuous ridge 74 is between the upper bevel 68 and the lower bevel 70. When the outsole 14 is on a ground surface, the protuberance 52 and continuous ridge 74 are generally horizontally disposed with the lateral arm 44 and medial arm 46 generally at the same elevation from the outsole 14. The continuous ridge 74 sufficiently protrudes at the rear segment 42, at the lateral arm 44, and at the medial arm 46 to establish an outermost periphery of the article of footwear 10 along the continuous ridge 74. The outer boundary 50 is at the continuous ridge 74 and is the outermost periphery of the heel extender 28 as shown in
The upper bevel 68 slopes from the protuberance 52 to the base 72, and more specifically generally upward and forward from the ridge 74 of the protuberance 52 to the base 72 when the outsole 14 is in the position of
The beveled outer surface 66 of the protuberance 52 in the embodiment shown is bi-beveled (i.e., has two bevels 68, 70). In other embodiments, only one of the bevels may be provided. For example, if only the lower bevel 70 is provided, the rearward most extent 54 would still protrude further than the outsole 14 and the midsole layer 16, and would still be the only component of the article of footwear 10 in contact with the wall 62 in
The outsole 14 may also have a bevel that ensures that the heel extender 28 alone contacts the wall 62 or other surface over a wide range of positions of the heel extender 28 relative to the wall 62. As is apparent in
Optionally, the outsole 14 could instead be configured with a bevel that extends in direct alignment and continuance with the bevel 70, as indicated by phantom line 81 in
The midsole layer 16 is also configured to ensure that the heel extender 28 alone contacts the wall 62 or other surface over a wide range of positions of the article of footwear 10 relative to the wall 62. The outer surface 30 of the midsole layer 16 adjacent the upper bevel 68 is parallel with the upper bevel 68, as best indicated by the side view of
The midsole layer 16 is also configured to minimize contact area with a surface such as the wall 62 should contact of the midsole layer 16 with the wall 62 occur forward of the heel extender 28. As shown in
The midsole layer 16 and the heel extender 28 are cooperatively configured to fit to one another. As shown in
As shown in
Additionally, with reference to
As best shown in
The inner midsole layer 18 is not adhered or otherwise secured to any component of the article of footwear 10, thereby preventing undesirable rigidity. The inner midsole layer 18 is not as hard as the outer midsole layer 16 to enhance cushioning for running or other activities, while at the same time the outer midsole layer 16 and the outsole 14 provide stability for activities such as weightlifting. Moreover, the outsole 14 includes medial and lateral arch portions 21, 23 shown in
As shown in
The outer midsole layer 16 may be harder than the inner midsole layer 18. For example, in one embodiment, the outer midsole layer 16 is seven points harder than the inner midsole layer 18 when hardness is measured on a Shore D durometer scale. Both the inner midsole layer 18 and the outer midsole layer 16 can be a polymeric foam, such as ethylene vinyl acetate (EVA) foam. The inner midsole layer 18 can be a lighter weight, less dense foam than the outer midsole layer 16. The inner midsole layer 18 is configured with a substantially uniform hardness that provides appropriate cushioning and compliance under the heel of a wearer, while the surrounding outer midsole layer 16 is harder to provide lateral support, resiliency, and energy absorption at the heel region 36.
Moreover, the outsole 14 includes medial and lateral arch portions 21, 23 shown in
The outsole 14 has a bottom portion that establishes a ground contact surface. The outsole 14 is not of a uniform hardness. The bottom portion may have a first portion with a first hardness and a second portion with a second hardness greater than the first hardness. The first portion extends over only some of the forefoot portion 34 and the second portion surrounds the first portion and extends over a remainder of the outsole 14. The softer first portion increases traction in the forefoot portion.
Specifically,
The article of footwear 210 includes a heel extender 228 that has a rear segment 242 disposed at the rear of the heel portion 20, a lateral arm 244 disposed at the lateral side 24 of the heel portion 20, and a medial arm 246 disposed at the medial side 26 of the heel portion 20. The lateral arm 244 and the medial arm 246 are contiguous with and extend from the rear segment 242. The rear segment 242, the lateral arm 244, and the medial arm 246 are configured generally in a C-shape as is most apparent in
The heel extender 228 does not terminate at the medial arm 246 and the lateral arm 244 as does the heel extender 28. Instead, the heel extender 228 includes a medial wing portion 231 and a lateral wing portion 233. The medial wing portion 231 extends from the medial arm 246 and is secured to a medial side 26 of the upper 215 as best shown in
The heel extender 228 is secured to both the upper 215 and the outsole 214, at the rear 22 as best shown in
The heel extender 228 includes a protuberance 252 that establishes a rearmost extent 254 of the article of footwear 210. In the embodiment shown, the protuberance 252 is also the furthest medial extent of the heel portion 20 at the medial arm 246, and the furthest lateral extent of the heel portion 20 at the lateral arm 244. By establishing the rearmost extent, the furthest medial extent, and the furthest lateral extent, the protuberance 252 is configured to make contact with an adjacent surface, such as a relatively flat, planar surface, in lieu of the sole structure 212 or the upper 215, depending on the position and angle of the article of footwear 210 relative to the adjacent surface, as described with respect to the heel extender 28 of
The heel extender 228 rather than the sole structure 212 or the upper 215 will contact the wall 62 of
As shown in
The upper bevel 268 slopes from the protuberance 252 to the base 272, and more specifically generally upward and forward from the ridge 274 of the protuberance 252 to the base 272 when the outsole 214 is in the position of
The beveled outer surface 266 of the protuberance 252 in the embodiment shown is bi-beveled (i.e., has two bevels 268, 270). In other embodiments, only one of the bevels may be provided. For example, if only the lower bevel 270 is provided, the rearward most extent 254 would still protrude further than the outsole 214, and would still be the only component of the article of footwear 210 in contact with the wall 62 in
The outsole 214 may also have a bevel that ensures that the heel extender 228 alone contacts the wall 62 or other surface over a wide range of positions of the heel extender 228 relative to the wall 62. As is apparent in
The bevel 280 reduces the thickness of the outsole 214 at the rear extremity of the outsole 214, allowing the article of footwear 210 to be tilted upward at a higher angle relative to the wall 62 in
The article of footwear 310 includes a heel extender 328 identical to the heel extender 28 except that a taper of the lateral arm 44 and the medial arm 46 is different so that first and second ends 356, 358 are shaped differently than the ends 56, 58 of the heel extender 28. More specifically, the arms 44, 46 taper upward toward the ends 356, 358, so that a portion 317 of the outer midsole layer 316 is disposed between the heel extender 328 and the outsole 344 under each of the arms 44, 46. The heel extender 328 includes the rear segment 42, the lateral arm 44 disposed at the lateral side 24 of the heel portion 20, and the medial arm 46 disposed at the medial side 26 of the heel portion 20, with the lateral arm 44 and the medial arm 46 contiguous with the rear segment 42, and the heel extender 328 configured generally in a C-shape. The lateral arm 44 is shown with hidden lines in
The heel extender 328 includes the protuberance 52 establishing the rearmost extent 54 of the article of footwear 310, and the beveled outer surface 66 with the first bevel 68 and the second bevel 70 sloping from the protuberance 52 to a base (not indicated with a reference number in
The heel extender 328 may be secured to the outer surface 330 of the midsole layer 316, and may include a flange similar to flange 104 of
The above features and advantages and other features and advantages of the present teachings are readily apparent from the following detailed description of the modes for carrying out the present teachings when taken in connection with the accompanying drawings.
“A,” “an,” “the,” “at least one,” and “one or more” are used interchangeably to indicate that at least one of the items is present. A plurality of such items may be present unless the context clearly indicates otherwise. All numerical values of parameters (e.g., of quantities or conditions) in this specification, unless otherwise indicated expressly or clearly in view of the context, including the appended claims, are to be understood as being modified in all instances by the term “about” whether or not “about” actually appears before the numerical value. “About” indicates that the stated numerical value allows some slight imprecision (with some approach to exactness in the value; approximately or reasonably close to the value; nearly). If the imprecision provided by “about” is not otherwise understood in the art with this ordinary meaning, then “about” as used herein indicates at least variations that may arise from ordinary methods of measuring and using such parameters. In addition, a disclosure of a range is to be understood as specifically disclosing all values and further divided ranges within the range. All references referred to are incorporated herein in their entirety.
The terms “comprising,” “including,” and “having” are inclusive and therefore specify the presence of stated features, steps, operations, elements, or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, or components. Orders of steps, processes, and operations may be altered when possible, and additional or alternative steps may be employed. As used in this specification, the term “or” includes any one and all combinations of the associated listed items. The term “any of” is understood to include any possible combination of referenced items, including “any one of” the referenced items. The term “any of” is understood to include any possible combination of referenced claims of the appended claims, including “any one of” the referenced claims.
Those having ordinary skill in the art will recognize that terms such as “above,” “below,” “upward,” “downward,” “top,” “bottom,” etc., may be used descriptively relative to the figures, without representing limitations on the scope of the invention, as defined by the claims.
While several modes for carrying out the many aspects of the present teachings have been described in detail, those familiar with the art to which these teachings relate will recognize various alternative aspects for practicing the present teachings that are within the scope of the appended claims. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not as limiting.
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Number | Date | Country | |
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20180092433 A1 | Apr 2018 | US |
Number | Date | Country | |
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Parent | 15063968 | Mar 2016 | US |
Child | 15833501 | US |