This disclosure relates to articles of footwear.
In general, shoes, a type of articles of footwear, include an upper secured to a sole. The upper and the sole together define a void that is configured to hold a human foot. Often, the upper and/or the sole are/is formed from multiple layers that can be stitched or adhesively bonded together. For example, the upper portion can be made of a combination of leather and fabric, or foam and fabric, and the sole can be formed from at least one layer of natural rubber. Often materials are chosen for functional reasons, e.g., water-resistance, durability, abrasion-resistance, and breathability, while shape, texture, and color are used to promote the aesthetic qualities of the shoe.
One aspect of the disclosure provides a sole assembly for an article of footwear. The sole assembly includes an outsole and a midsole disposed on the outsole. The midsole has forward and rearward portions, where the rearward midsole portion has a softer durometer than the forward midsole portion. The midsole also has a foot receiving surface. In an unloaded state, the foot receiving surface in a heel portion of the sole assembly is at least level with or elevated above the foot receiving surface in a forefoot portion of the sole assembly with respect to level ground. The foot receiving surface in the heel portion of the sole assembly drops below the foot receiving surface in the forefoot portion of the sole assembly while in a loaded state on level ground.
Implementations of the disclosure may include one or more of the following features. In some implementations, the foot receiving surface in the heel portion of the sole assembly is elevated at least 2 mm above the foot receiving surface in the forefoot portion of the sole assembly while in the unloaded state. The foot receiving surface in the heel portion of the sole assembly may drop at least 2 mm below the foot receiving surface in the forefoot portion of the sole assembly while in the loaded state. In some examples, the rearward midsole portion is arranged rearward of a metatarsal head region of the sole assembly. The forward midsole portion may extend substantially the length of the outsole.
In some implementations, the forward and rearward midsole portions meet along a transition region extending from the heel portion of the sole assembly to the forefoot portion of the sole assembly. The thickness of the forward midsole portion increases as the thickness of the rearward midsole portion decreases proportionally along the transition region from the heel portion of the sole assembly to the forefoot portion of the sole assembly. In some examples, the transition region has a substantially linear side profile, while in other examples the transition region has a curved side profile. The transition region can be disposed rearward of a metatarsal head region of the sole assembly, for example, to avoid a user feeling a change or transition in softness under his/her metatarsal head. In some implementations, the forward midsole portion comprises ethylene vinyl acetate and the rearward midsole portion comprises spongy injected molded ethylene vinyl acetate. The forward midsole portion can have a durometer of between about 50 Asker C and about 80 Asker C (e.g., about 52+/−3 Asker C), and the rearward midsole portion can have a durometer of between about 20 Asker C and about 50 Asker C (e.g., about 25 Asker C).
The outsole, in some examples, defines an aperture in the heel portion of the sole assembly and the midsole defines a recess substantially centered with the aperture. Together the outsole aperture and the midsole recess aid heel drop and cause a heel of a user to become substantially centered thereabove in the loaded state. The outsole may also define groves substantially concentric around the outsole aperture. The grooves may be used to aid flexion or bending of the sole assembly in the walking direction.
Another aspect of the disclosure provides a sole assembly for an article of footwear that includes an outsole and a midsole disposed on the outsole and having a foot receiving surface. The midsole has forward and rearward portions meeting along a transition region extending from a heel portion of the sole assembly to the forefoot portion of the sole assembly. The thickness of the forward midsole portion increases as the thickness of the rearward midsole portion decreases proportionally along the transition region from the heel portion of the sole assembly to the forefoot portion of the sole assembly. The forward midsole portion has a durometer of between about 50 Asker C and about 80 Asker C, and the rearward midsole portion has a durometer of between about 20 Asker C and about 50 Asker C.
Implementations of the disclosure may include one or more of the following features. In some implementations, the forward midsole portion has a durometer of about 52 Asker C and the rearward midsole portion has a durometer of about 25 Asker C. The forward midsole portion may comprise ethylene vinyl acetate and the rearward midsole portion may comprise at least one of polyurethane and spongy injected molded ethylene vinyl acetate.
In some implementations, the foot receiving surface in the heel portion of the sole assembly may be at least level with or higher than the foot receiving surface in the forefoot portion of the sole assembly while in an unloaded state. The foot receiving surface in the heel portion of the sole assembly drops below the foot receiving surface in the forefoot portion of the sole assembly while in a loaded state on level ground. In some examples, the foot receiving surface in the heel portion of the sole assembly drops at least 2 min below the foot receiving surface in the forefoot portion of the sole assembly while in the loaded state. The rearward midsole portion can be arranged rearward of a metatarsal head region of the sole assembly. The forward midsole portion may extend substantially the length of the outsole. In some examples, the transition region has a substantially linear side profile, while in other examples, the transition region has a curved side profile. As noted earlier, the transition region may be disposed rearward of a metatarsal head region of the sole assembly, so as to avoid a user experiencing or feeling the transition region under his/her metatarsal head.
The outsole, in some examples, defines an aperture in the heel portion of the sole assembly and the midsole defines a recess substantially centered with the aperture. Together the outsole aperture and the midsole recess aid heel drop and cause a heel of a user to become substantially centered thereabove in the loaded state. The outsole may also define groves substantially concentric around the outsole aperture. The grooves may be used to aid flexion or bending of the sole assembly in the walking direction.
In yet another aspect of the disclosure, a sole assembly for an article of footwear includes an outsole and a midsole disposed on the outsole and having forward and rearward portions. The forward and rearward midsole portions meet along a transition region extending from a heel portion of the sole assembly to a forefoot portion of the sole assembly. The thickness of the forward midsole portion increases as the thickness of the rearward midsole portion decreases proportionally along the transition region from the heel portion of the sole assembly to the forefoot portion of the sole assembly. The rearward midsole portion has a softer durometer than the forward midsole portion. The midsole has a foot receiving surface, and in an unloaded state, the foot receiving surface in the heel portion of the sole assembly is at least level with or elevated above the foot receiving surface in the forefoot portion of the sole assembly with respect to level ground. The foot receiving surface in the heel portion of the sole assembly drops below the foot receiving surface in the forefoot portion of the sole assembly while in a loaded state on level ground. The outsole defines an aperture in the heel portion of the sole assembly and the midsole defines a recess substantially centered with the aperture. Together the outsole aperture and the midsole recess aid heel drop and cause a heel of a user to become substantially centered thereabove in the loaded state.
Implementations of the disclosure may include one or more of the following features. In some implementations, the foot receiving surface in the heel portion of the sole assembly is elevated at least 2 mm above the foot receiving surface in the forefoot portion of the sole assembly while in the unloaded state. The foot receiving surface in the heel portion of the sole assembly may drop at least 2 mm below the foot receiving surface in the forefoot portion of the sole assembly while in the loaded state. In some examples, the rearward midsole portion is arranged rearward of a metatarsal head region of the sole assembly. Moreover, the forward midsole portion may extend substantially the length of the outsole. In some implementations, the transition region has a substantially linear side profile, while in other implementations, the transition region has a curved side profile. The transition region can be disposed rearward of a metatarsal head region of the sole assembly.
In some implementations, the forward midsole portion comprises ethylene vinyl acetate and the rearward midsole portion comprises at least one of polyurethane and spongy injected molded ethylene vinyl acetate. The forward midsole portion may have a durometer of between about 50 Asker C and about 80 Asker C, and the rearward midsole portion may have a durometer of between about 20 Asker C and about 50 Asker C. In some examples, the forward midsole portion has a durometer of about 52 Asker C and the rearward midsole portion has a durometer of about 25 Asker C.
The details of one or more implementations of the disclosure are set forth in the accompanying drawings and the description below. Other aspects, features, and advantages will be apparent from the description and drawings, and from the claims.
Like reference symbols in the various drawings indicate like elements. By way of example only, all of the drawings are directed to an article of footwear and sole assembly suitable to be worn on a left foot. The invention includes also the mirror images of the drawings, i.e. an articles of footwear and sole assemblies suitable to be worn on a right foot.
The present disclosure includes articles of footwear (e.g., shoe, boot, sandal, etc.) that provide a user with a sensation of walking up hill while walking along a substantially level surface. In general, while wearing the footwear, the user experiences a lowered or negative heel arrangement that is typically experienced while walking or progressing uphill. While loaded under the user's weight, a rearward portion of a sole assembly of the article of footwear allows the user's heel to fall below a metatarsal head of the user's foot, providing the experience of standing on an incline facing uphill. As the user progresses forward, the user must lift his/her heel to drive forward over his/her metatarsal head or ball of foot. During this action, the user must move his/her heel through a greater angle of rotation or arc path relative to the metatarsal head to take steps forward. Consequently, the footwear causes the user to exert relatively more energy to lift his/her heel while walking, as compared to conventional footwear.
Referring to
Referring to
In some implementations, the outsole 200 defines an aperture 230 centered or concentric with a recess 330 defined by the midsole 300 in the heel portion 104 of the sole assembly 100 (see also
The midsole 300 has a foot receiving surface 302 for receiving and supporting a user's foot. The midsole 300 is configured to provide a user with a negative heel experience while wearing and loading the sole assembly 100. The negative heel experience causes a user to exert more energy relative to a non-negative heel shoe, and/or to provide the sensation of walking uphill while walking in the articles of footwear 10.
Referring to
In some implementations, in the unloaded state, the foot receiving surface 302 in the heel portion 104 of the sole assembly 100 is elevated at a height difference H of between about 2 mm and about 5 mm above the foot receiving surface 302 in the forefoot portion 102 of the sole assembly 100. For example, the midsole 300 in the heel portion 104 assembly 100 may have a thickness TH that is between about 2 mm and about 5 mm greater than a thickness TF of the midsole 300 in the forefoot portion 102 of the sole assembly 100. Alternatively or additionally, the outsole 200 may have a thickness TO that is about 2 mm and about 5 mm greater in the heel portion 104 than the forefoot portion 102 of the sole assembly 100.
In other implementations, in the unloaded state, the foot receiving surface 302 in the heel portion 104 of the sole assembly 100 has the same elevation (i.e., H equals zero) as the foot receiving surface 302 in the forefoot portion 102 of the sole assembly 100 (e.g., the heel portion 104 assembly 100 has a thickness TH that is substantially equal to a thickness TF of the forefoot portion 102 of the sole assembly 100).
In a loaded state (e.g., bearing the weight of a user wearing the article of footwear 10), the sole assembly 100 causes the user's heel to sit lower that the user's ball of foot or metatarsal head relative to a level supporting surface, thus providing the sensation of facing uphill on an inclined supporting surface. In some implementation, in the loaded state, the foot receiving surface 302 of the midsole 300 in the heel portion 104 of the sole assembly 100 has a height difference H of at least 2 mm below the foot receiving surface 302 in a forefoot portion 102 of the sole assembly 100. For example, the midsole 300 in the heel portion 104 assembly 100 may have a loaded thickness TH that is at least 2 mm less than a loaded thickness TF of the midsole 300 in the forefoot portion 102 of the sole assembly 100. In some implementations, in the loaded state, the foot receiving surface 302 of the midsole 300 in the heel portion 104 of the sole assembly 100 has a height difference H of between about 2 mm and about 10 mm below the foot receiving surface 302 in a forefoot portion 102 of the sole assembly 100 (e.g., the midsole 300 in the heel portion 104 assembly 100 can have a loaded thickness TH that is between about 2 mm and about 10 mm less than a loaded thickness TF of the forefoot portion 102 of the sole assembly 100).
Referring to
The forward and rearward portions 310, 320 of the midsole 300 meet along a transition region 315. The transition region 315 may extend along the length of the sole assembly 100 or remain localized within a portion of the sole assembly 100 (e.g., within the mid-portion 106 between the forefoot and heel portions 102, 104 of the sole assembly 100). In the examples shown, the transition region 315 extends along the longitudinal axis 105 of the sole assembly 100 from the forward midsole portion 310, rearward of or abutting a metatarsal head region 108 of the sole assembly 100 (
In the examples shown, the transition region 315 extends along a slightly arcuate path in side view (see
In some implementations, a substantially rigid transition guide 340 is disposed between the forward and rearward midsole portions 310, 320 in the transition region 315. The transition guide 340 may be used to force a particular transition geometry under loading conditions. The transition guide 340 can be formed to provide a desired transition path in two or three dimensions (2D or 3D). For example, in 2D, the transition guide 240 may be flat to provide a linear, curved, serpentine, stepped, etc. to provide a corresponding transition path. In 3D, the transition guide 240 may be concave, convex, serpentine with concavity and/or convexity to provide a corresponding transition path. The transition guide 340 can be made of a thermoplastic, e.g., polyolefin material, thermoplastic urethane (TPU), or nylon.
A combination of material selection, arrangement, and transitioning between the forward and rearward midsole portions 310, 320 can be implemented to provide a desired level of negative heel experience while loading the sole assembly 100. The effect can be further enhanced by apertures 230, 232 or recesses 330332 defined by the outsole 200 and/or the midsole 300. In some implementations, the sole assembly 100 includes an outsole 200 having a substantially constant thickness TO along the length of the outsole 200 and a midsole 300 disposed on the outsole 200 and having forward and rearward portions 310, 320 constructed of the same or different materials, but having different durometers. The forward midsole portion 310 has a softer durometer than the rearward midsole portion 320. For example, the forward midsole portion 310 has a durometer of between about 50 Asker C and about 80 Asker C (e.g., about 52+/−3 Asker C), and the rearward midsole portion 320 has a durometer of between about 20 Asker C and about 50 Asker C (e.g., about 25 Asker C). The transition region 315 between the forward and rearward midsole portions 310, 320 is linear or slightly curved upward in side view, and the heel portion 104 of the sole assembly 100 defines an outsole aperture 230 concentric with a midsole recess 330 to center the user's heel in the heel portion 104 of the sole assembly 100 and to allow further lowering the user's heel under loading (e.g., via elastic deflection or deformation of the midsole recess 330). This exemplary combination of material selection, arrangement, and transitioning between the forward and rearward midsole portions 310, 320 provides the user with a negative heel experience while loading the sole assembly 100, even though the sole assembly 100 has an elevated heel in an unloaded state.
While standing, walking, and/or running in the article of footwear 10, the user experiences a drop in his/her heel while pushing off the article of footwear 10, thus causing the user to exert more energy to overcome the heel drop and yet still push off of the article of footwear 10. Any one or combination of material selection, arrangement, and transitioning between the forward and rearward midsole portions 310, 320 can be chosen to provide a desired level of heel drop under loading. The softer the rearward midsole portion 320, the greater the heel drop (e.g., distance of heel drop relative to an unloaded state) and the quicker the heel drop upon loading. A material for the rearward midsole portion 320 may be chosen to provide a desired function between the loading of the sole assembly 100 and the distance of heel drop, such as a linear function, parabolic function, exponential function, etc.
Referring again to
A number of implementations have been described. Nevertheless, it will be understood that various modifications may be made without departing from the spirit and scope of the disclosure. Accordingly, other implementations are within the scope of the following claims.
This U.S. patent application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Application 61/314,275, filed on Mar. 16, 2010, which is hereby incorporated by reference in its entirety.
Number | Date | Country | |
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61314275 | Mar 2010 | US |