a. Field of the Invention
The present invention relates generally to potter's wheels, and, more particularly, a potter's wheel having an articulated structure that is adjustable for improved ergonomics and other benefits.
b. Related Art
Pottery work, although of ancient origin, continues in the modern day as both a profession and hobby. Pottery studios are increasingly popular, and the art is taught in many schools as well. Moreover, the therapeutic and rehabilitative benefits of pottery work (e.g., for persons recovering from neurological or physical injuries) are becoming increasingly recognized.
Despite the ongoing popularity of pottery work, potter's wheels themselves have remained little changed over the centuries. Traditional kick wheels have been largely replaced by electric motors, but the rest of the structure remains much the same: A low-set rotating wheel mounted on a vertical shaft in a fixed frame or cabinet. While the very simple, basic character of this design may appeal to traditionalists, it has significant drawbacks that have long plagued users. One of the most serious is the stress that is placed on a user's back: The potter must lean over the wheel and bear downwardly against it with his hands, all the while maintaining a constant position, which places a significant strain on the back. Although this may be of little concern to the young and very fit, and while certain other individuals of a stoic bent might actually maintain that it is a benefit, the reality is that for the great majority of users the back strain involved in working with traditional potter's wheels is a source of annoyance at best and an outright barrier at worst. For example, the degree of back strain encountered with ordinary wheels is simply unacceptable for many persons who are undergoing rehabilitation (many of whom in fact suffer from back injuries), and also for the elderly who may wish to enjoy the hobby in their retirement. Even for a user of average age and physical condition, the constant back strain is tiring and detracts from both the enjoyment and the amount of time that can be spent working at the wheel.
Another drawback, particularly significant when using potter's wheels for rehabilitation work, is the difficulty in accessing traditional wheels when confined to a wheelchair. In many instances it is physically impossible to move the wheelchair to a position where the person can actually reach the clay and work it on the wheel. In a few instances specialty potter's wheels have been produced for wheelchair-bound users, which feature a wheel mounted on a raised platform with adjoining armrests. This makes access from a wheelchair possible, but the user must still lean forward and strain downwardly against the wheel. Moreover, these specialized devices are generally unsuitable for use by persons who are not confined to a wheelchair, and consequently are limited in their utility.
Furthermore, even individuals who enjoy full mobility may wish to work at the potter's wheel while seated and standing at different times. Conventional potter's wheels provide no way of accommodating this change in height, and due to the size and weight of most potter's wheels it is impractical to repeatedly shift the position of the wheel between the floor and a bench or countertop. A similar problem is presented when persons of different heights want to use the same wheel but there is no way of adjusting the height of the wheel to meet their needs; for example, this is a common situation in pottery studios utilized by hobbyists, and in schools and rehabilitation facilities.
Accordingly, there exists a need for a powered potter's wheel assembly that eliminates the need to lean directly over the clay that is being worked on the wheel. Furthermore, there exists a need for such an assembly that eliminates the back stress that is commonly encountered when working traditional potter's wheels in such a position. Still further, there exists a need for such an assembly in which the wheel is readily adjustable to different heights so as to accommodate persons having different heights and also to allow persons to use the wheel whether sitting of standing. Still further, there exists a need for such an assembly in which the wheel can be readily accessed and used by a person in a wheelchair, but without limiting the usefulness of the assembly to persons who are not so confined. Still further, there exists a need for such an assembly that is durable and provides rigid support for the wheel, so as to give both satisfactory performance and long-lasting service.
The present invention has solved the problems cited above, and is an articulated potter's wheel assembly having both height and angle adjustments.
Broadly, the potter's wheel assembly of the present invention comprises: A frame having upper and lower sections; means for selectively raising and lowering the upper frame section relative to the lower frame section so as to adjust a height of the upper frame section; a motor-driven potter's wheel mounted to the upper frame section so as to be pivotable relative thereto about a generally horizontal axis, and means for selectively tilting the potter's wheel about the horizontal axis relative to the upper frame section of the assembly.
The assembly may comprise a table member having the potter's wheel and a drive motor mounted thereto, the table member being mounted to the upper frame section so as to be pivotable about the horizontal axis. The means for tilting the table member relative to the upper frame section may comprise a selectively extensible linear actuator having a first end that is mounted to the upper frame section and a second end that is mounted to a crank arm that is connected to the table member.
The means for raising and lowering the upper frame section relative to the lower frame section may comprise a jackscrew that is selectively rotatable in opposite directions by means of a motor. The jackscrew may extend vertically between the upper and lower frame sections, with the motor being mounted to one of the frame sections and the protruding end of the jackscrew being in threaded engagement with a captive nut on the other frame section.
The articulated wheel assembly may further comprise a strap member for extending around and supporting the back of the user while operating the assembly. The strap member may comprise means for dettachably connecting at least one end thereof to the upper frame of the assembly, at a location proximate the horizontal pivot axis of the table member. The support strap may further comprise means for holding the strap at a predetermined location across the user's back; the means for holding the strap at the predetermined location across the user's back may comprise hook-shaped suspension members that extend from the belt over the user's shoulders so as to support the belt therefrom.
The upper and lower frame sections may be constructed of tubular bar members. The lower frame section may comprise a base portion that extends forwardly beneath the table member that is carried on the upper frame section. The lower frame section may include a flat step plate portion located generally beneath a front of the table member, for a user to stand thereon or for a wheelchair to pass thereover.
The table member may comprise a rigid, generally planar table having a motor and drive mechanism mounted to a lower side thereof. The wheel may be selectively detachable from the motor assembly and may comprise a drive shaft that extends through the table member and is detachably received in a cooperating opening in the drive mechanism. The assembly may comprise a plurality of wheels having different sizes that are interchangeably mountable to the drive mechanism.
The table member may further comprise at least one recess for holding articles adjacent the motor-driven wheel. The assembly may further comprise a removable tray that may be selectively placed on the table member and that has a corresponding recess that interfits with the recess in the table member.
The assembly may further comprise pivot supports that are mounted to opposite edges of the table member and pivot pins that pass through cooperating openings in the pivot supports so as to form the horizontal pivot axis. The assembly may further comprise bearings mounted on the upper frame section that support the pivot pins for rotation about the horizontal axis.
The assembly may further comprise controls for selectively actuating the linear actuator and jackscrew so as to adjust the height and angle of the table member and wheel.
The assembly may further comprise a shell assembly that encloses the jackscrew and drive motor. The shell assembly may comprise upper and lower shell sections that form a vertically-sliding interfit, so that the upper shell sections are free to move vertically relative to the lower shell sections as the height of the upper frame section is adjusted.
These and other features and advantages of the present invention will be apparent from a reading of the following detailed description with reference to the accompanying drawings.
a. Overview
The table 14 is supported on a pivot shaft 16 between the forwardly-projecting arms 18a, 18b of an upper frame assembly 20. A motor-driven linear actuator 22 is mounted beneath one of the arms, and includes an extensible gear rack 24 that is mounted to the end of a cooperating pivot arm 26 on shaft 16. Accordingly, when energized (using control unit 28) the linear actuator causes the arm and shaft to rotate, as indicated by arrow 30, thereby adjusting angular orientation of the table and wheel relative to the user.
In this regard, it should be noted that an assumption underlying the configuration of most prior potter's wheels has been that the wheel must be in a horizontal orientation for proper working of the clay. The applicant herein has found that this is not the case, and that for most projects the wheel can be tilted to a significant extent without affecting the work. Moreover, in those instances where the nature of the work is such a horizontal orientation is desirable or necessary, this can be done with the articulated assembly of the present invention simply by adjusting the angle of the table using the linear actuator.
Since the angle of the table 14 and wheel 12 are adjustable the user does not have to lean over the work, which relieves a great deal of the back strain that would ordinarily be encountered. In order to further reduce stress on the back, the assembly includes a support strap 32 that extends around the user's body and detachably connects to attachment points 34a, 34b (34a only being visible in
In order to prevent the support strap from slipping down the back during use, shoulder hooks 38 are mounted to the middle portion of the strap and fit over the user's shoulders so as to suspend the strap therefrom; the shoulder hooks may be formed of molded plastic or other resilient material, suitably provided with an internal or external support (e.g., a band or a wire formed of spring steel), having sufficient rigidity to hold onto the shoulders but which is also sufficiently flexible that it can be used without discomfort. The shoulder hooks provide a comfortable form of support that is convenient and easy to use, especially by persons having restricted mobility; however, it will be understood that other forms of straps or harnesses that fit over the back and/or shoulders of the user may be employed in some embodiments.
The upper frame section 20 is suitably formed of square metal tubing having sufficient rigidity to hold the table and wheel steady and bear the downward/rearward forces that are exerted by the user. The square tubing also provides flat sides/surfaces for efficient and economical mounting of various components, such as the linear actuator, control unit, and so on. It will be understood, however, that other suitable materials having adequate rigidity and load-bearing characteristics may also be employed, such as certain high strength plastics or composite materials, for example. Furthermore, although the compound bends employed in the frame sections of the illustrated embodiment provide certain advantages in terms of load-bearing and aesthetic characteristics, a simpler configuration using 90° bends may be used as a more economical alternative.
As can be seen in
A drive motor 56 is mounted on a crossbar 58 between the upwardly-projecting column portions of the lower frame section, with the upper end of the output shaft being connected to a jackscrew 60; the connection may be made directly to the lower end of the jackscrew, as is shown, or the drive connection may be made via a gearbox, pulley set or other drive mechanism, depending on drive speeds, load characteristics and other design factors. The upper end of the jackscrew is in threaded engagement with a captive nut (not shown), such as a ball nut, that is mounted in a second crossbar 62 between the downwardly extending column portions of the upper frame section. The motor is reversible, so that when it is actuated (again using control box 28) this rotates the jackscrew one direction or the other, as indicated by arrow 64. The jackscrew cooperates with the captive nut to increase or decrease the distance between the upper and lower crossbars 62, 68, thus raising and lowering the upper frame section relative to the lower frame section, as indicated by arrow 66. The table and wheel, mounted at the forward ends of the upper frame section, are consequently raised and lowered by the same amount. As can be seen in
As can be seen with further reference to
Accordingly, to use the articulated potter's wheel assembly 10, an operator moves (either on foot or in a wheelchair) into a position close to the front of the table 14, with the operator's abdomen being accommodated by the concave recess 74 in the front of the table. The operator then actuates motor 56, using the appropriate switch on control box 28, so as to raise or lower the table and wheel to the desired height. The operator secures the support strap 32 around his back, and then actuates a second switch to tilt the table and wheel to the desired angle. If a different height or angle is desired, this is simply done by again actuating the switches in the manner described above. Throughout the process, the operator is able to lean back against the strap so that the downward force on the work is applied primarily using the muscles of the shoulders and arms, thus greatly reducing the strain on the back.
b. Components
As noted above, the upper and lower frame sections 20, 50 of the illustrated embodiment are preferably formed of square section steel tubing. Although any of a number of other suitable materials or configurations may be used, whether of tubular or other form (e.g., castings or panels), the square steel tubing provides the combined advantages of high strength and low cost, plus the availability of flat surfaces for convenient and stable mounting on the various operating components of the assembly. For example, the jack screw motor 56 is mounted atop the cross brace bar 58 by means of a flat bottomed bracket 76 that engages the flat upper surface of the cross brace and is secured thereto by bolts passing through cooperating bores.
Similarly, the control box 28 is mounted to the flat outer surface of the right hand forwardly projecting end 18b of the upper frame section, in a position where the box is easily reached by a majority of users. The housing of the control box and/or the switches themselves are preferably water resistant or waterproof so as to eliminate shock hazards when operating the switches with wet hands. Alternatively, low voltage (e.g., 12 volt) controls or other control mechanism (such as control cables or pneumatic controls, for example) may be employed. Moreover, a deployable or remote control may be provided, for example, a foot-operated switch unit.
In addition to the jackscrew motor 56, the control box also serves to actuate the motors of the linear actuator and the wheel drive. The linear actuator 22 includes a motor 78 and drive pinion that are supported on a bracket 32 from the left arm of the upper frame section. The pinion gear engages a toothed rack 84 on the actuator arm 24, so that when the motor is actuated the arm is extended or retracted as described above. The linear actuator may suitably be an off-the-shelf unit, such as are available from a number of manufacturers. The assembly includes first and second electric limit switches 86a, 86b that are actuated by stops 88a, 88b on the actuator arm, which serve to cut off power to the motor 78 so as to prevent the table and wheel from being tilted beyond predetermined limits. In addition to an electrically operated linear actuator such as that which is shown, it will be understood that other forms of linear actuators may be employed (e.g., a pneumatic or hydraulic cylinder), as well as various forms of linkages and gear trains.
The outer end of the actuator arm is mounted to a lower extension 90 of the crank arm 26 by a pivot bolt 92 that extends through cooperating bores in the two members. The crank arm includes an axle bore 94 that is located above the lower extension, and a bracket portion 96 above the axle bore that mounts to the edge of the table member 14 by means of bolts or other suitable fasteners; a corresponding pivot support (not shown) having a similar axle bore is mounted to the opposite edge of the table, but lacks the lower extension for attachment of the linear actuator.
First and second axle pins 98 (one only shown in
The large-diameter axle pins and bearings provide sturdy, durable supports for the table/wheel assembly, which as noted above sustains comparatively heavy loading during use. The outwardly projecting ends of the pins, on the right and left sides of the assembly, are provided with connector knobs 44 having circumferential recesses that receive and engage the end hooks 36 of the support strap 32. This provides a strong quick-attach/detach mechanism for the support belt that is located at a convenient level, and which also allows the ends of the belt to pivot slightly as the operator shifts his position; it will be understood, however, that alternative forms of attachment mechanisms, such as various buckles and clips, may be used in other embodiments.
The table member 14 provides a rigid, pivoting support for the wheel and drive motor, and is suitably formed of molded fiberglass or cast/milled aluminum alloy, or of another comparatively light, strong material. The wheel drive motor 106 and its associated belt and pulleys are mounted to the bottom of the table member by bolts or other suitable fasteners so that the entire mechanism is suspended therefrom.
In the preferred embodiment that is illustrated, the driven pulley 108 has a square center-opening 110 that receives a cooperating square cross section shaft 112 having the wheel 12 mounted to its upper end. The square opening thus forms a socket that mates with the shaft 112 in a drive relationship, but from which the shaft can be withdrawn by simply pulling the wheel upwardly. The wheel can thus be removed to facilitate cleaning of the table, and can also be quickly removed and replaced with wheels of different sizes and configurations for different sizes and types of projects; for example, when shifting to a smaller project it may be desirable to use a smaller wheel, so as to avoid having to hold and support one's forearms above the rotating surface of a larger wheel. In some embodiments splines or other forms of quick-attach/detach mechanisms may be used between the drive shaft and motor; moreover, in some embodiments the quick-attach/detach connection may be formed between the drive shaft and the wheel rather than between the drive shaft and the motor, e.g., a socket may be formed in a hub on the bottom of the wheel rather than in the pulley of the drive mechanism.
A conventional motor-and-pulley drive mechanism, providing a suitable drive ratio, has the advantages of reliability and significant cost savings. It will be understood, however, that other forms of drive mechanisms may be employed, such as direct, gear or chain drive, for example.
In the embodiment that is illustrated, the table 14 includes a full thickness crosswise beam portion 114 that spans between the pivot attachments and includes a central boss 116 beneath which the drive motor 106 is suspended, the boss having a through-opening 118 for the drive shaft 112. The crosswise beam portion is bordered on its upper and lower sides by recessed areas 120, 122 that serve to hold tools/utensils used in pottery work and also to capture and retain water/runoff from the work; drain holes (not shown) may optionally be provided in the forward, lower corners of the recess 122 and may have hoses or other drain conduits attached thereto. Also provided is an optional removable tray 124 having corresponding recesses 126, 128, as well as a raised area 140 for accommodating the beam and other raised portions of the table. The tray holds the water/runoff that is captured by the table and can be removed for periodic cleaning.
In combination with the removable wheel, and the removable tray thus facilitates cleaning and maintenance of the assembly. The tray may be formed of blow or vacuum molded plastic, stamped metal, or other suitable, relatively thin material having an easily cleaned surface.
The assembly may also include a water reservoir, such as a water tank mounted at the rear of the frame assembly, and a nozzle, pump or other dispenser mounted adjacent the table from which water can be periodically discharged onto the user's hands while working on a project.
To provide a more finished appearance, and also to enclosed the jackscrew and other moving parts at the rear of the frame sections, the assembly 10 optionally includes a rear shell assembly made up of cooperating subassemblies 32a, 32b. Each subassembly includes an upper shell section 134a, 134b that is curved to fit over and enclose the curved rearward portions of the upper frame sections 20, and a lower shell section 136a, 136b that fits over and encloses the rearward portions of the lower frame section 50. Each of the lower shell sections has an upwardly extending neck portion 138 that is sized larger than the lower end portion 140 of the corresponding upper shell section, so that the neck openings receive the upper shell sections in a vertically sliding manner, as indicated by arrows 142. Thus, as the upper frame section moves up and down to adjust the height of the assembly, the upper shell sections are free to slide up and down within the lower shell sections so as to maintain a complete enclosure without exposing any gaps between the sections.
The laterally outward edges of the shell sections generally follow the contours of the corresponding portions of the frame bars that are enclosed therein. The laterally inward edges 144a, 144b and 146a, 146b, in turn, mate along a vertically extending seam proximate the vertical center line of the assembly, thus fully enclosing both the motor/jackscrew and the sliding connections at the rear of the frame sections. The shell sections are suitably formed of a thin and light but impact resistant material, such as fiberglass, carbon fiber-resin material, or molded plastic, for example. In addition, end caps 148a, 148b, suitably formed of plastic or metal, are installed in the forwardly projecting ends of the tubular arm sections 18a, 18b to complete the finished exterior of the assembly.
c. Wall Mount Embodiment
Apart from the mounting and support components, the potter's wheel assembly 200 is substantially the same as that previously described. Accordingly, the assembly includes a rotating wheel 202 that is mounted on a pivoting table 204 and that is powered by a motor and associated drive mechanism. As with the embodiment described above, these components are mounted to and supported by an upper frame assembly 206, which in
The base of the lower frame section 214 is supported by first and second horizontal bars 224a, 224b that are welded or otherwise mounted to the lower ends of the columns 212a, 212b. The horizontal bars thus provide additional support and stabilization against vertical and pivoting loads exerted on the wheel/table and upper frame section during use. It will be understood, however, that the horizontal bars are somewhat optional, and that the loads may be born by other forms of legs, or in some embodiments mainly or solely by mountings that join the vertical columns 212a, 212b to the wall or other adjoining support surface.
Accordingly, it can be seen that the upper frame section 206 includes upper and lower forwardly extending frame bars 226a, 226b and 228a, 228b that are arranged in pairs on left and right sides of the assembly. The rearward ends of the upper and lower frame bars are vertically spaced and joined by vertically extending strut bars 230a, 230b. At their forward ends, the upper frame bars curve downwardly to junctions 232a, 232b at which they are joined to the lower frame bars 228a, 228b. A crossbar 234 is mounted horizontally between the junctions to provide additional rigidity. Forwardly projecting arms 236a, 236b extend from the conjoined ends of the upper and lower frame bars, and support the actuator, drive motor, and other components associated with the table 204, in a manner similar to the corresponding arms 18a, 18b of the assembly described above.
As can be seen with further reference to
The upper and lower rollers on each side of the upper frame assembly are received in the wall-mounted vertical tracks 210a, 210b (210a only being shown in
As can be seen with further reference to
Exemplary dimensions for the upper and lower rollers and track, as shown in
It is to be recognized that various alterations, modifications, and/or additions may be introduced into the constructions and arrangements of parts described above without departing from the spirit or ambit of the present invention.
This application claims the benefit of U.S. Provisional Patent Application No. 60/508,494 filed on 4 Oct. 2003.
Number | Name | Date | Kind |
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4102622 | Simpson | Jul 1978 | A |
4368021 | Ryckman | Jan 1983 | A |
5783123 | Edwards et al. | Jul 1998 | A |
Number | Date | Country | |
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60508494 | Oct 2003 | US |