Modern railroad tracks are constructed using long sections of rail commonly referred to as ribbon rail. The sections are often found in lengths up to about 1,600 feet but can range up to 2,000 feet or longer. Shorter sections of lengths as little as 300-320 feet are also available. These sections of ribbon rail are formed by butt-welding multiple shorter sections of rail, which traditionally come from a steel mill in thirty-nine foot or seventy-eight-foot lengths. The welding of the ribbon rails is done at a welding plant and the welded ribbon rails are transported to their installation site on a specially constructed rail-transport train.
Prior art rail-transport trains traditionally comprise a plurality of sixty-foot-long flatcars connected together by standard railroad couplers. Each car includes a pair of transverse stands for supporting the ribbon rail. The stands of each car are spaced 30 feet apart and 15 feet from the respective coupler such that the stands are spaced 30 feet apart along the length of the rail train. The stands each include multiple tiers (typically five or six tiers) that each support a plurality of rails, for example, eight to twelve rails per tier. The stands must each be strong enough both to support the weight of the rails and to resist side loads created by flexing of the ribbon rails as the rail train traverses curves in the track. U.S. Pat. No. 3,288,082 to Brosnan; U.S. Pat. No. 7,350,467 to Green et al.; and U.S. Pat. No. 8,181,577 to Bounds depict examples of such available configurations.
Other available rail-transport trains may employ one or more cars having an articulated car configuration in which a plurality of segments are joined at pivotal couplings supported by shared trucks or bogies. The segments may be flatcars or may utilize other configurations such as spine-car or skeleton car configurations. For example, the Gen II Rail Train from Herzog Railroad Services, Inc. of St. Joseph, Missouri utilizes an articulated car configuration that includes a plurality of identical segments having a spine-car configuration and that are joined together on shared trucks. U.S. Pat. No. 4,947,760 to Dawson et al. and U.S. Patent Application Publication No. 2004/0261650 to Al-Kaabi et al. depict examples of articulated rail cars having a plurality of segments with shared trucks therebetween.
At least one car in each rail-transport train is a tie-down car that includes a specialized stand with means for fixing the rails to the racks to prevent longitudinal movement of the rails relative to the tie-down car, like for example that describe in U.S. Pat. No. 8,181,577 to Bounds. The fixing means generally includes a plurality of clamping blocks that are bolted to the stand on opposite sides of each rail so as to bear against the foot or base flange of the rail and clamp it against the stand. Typically, each clamping block is held down by large bolts which must be installed or removed using an impact wrench or the like. All the other racks in the train allow for relative longitudinal movement of the rails and may include rollers that support the rails. This relative movement between the racks and the rails is required in order to allow the rails to flex without stretching or compressing as the train traverses curves in the track, as well as to allow for coupler slack that exists in each of the couplers between cars.
Each coupler has up to approximately six inches of slack. Coupler slack necessitates that the tie-down car be positioned near the center of the rail train so as to evenly divide the rails and to thereby insure that neither the forward end nor the rearward end of the rail can move a distance relative to the nearest adjacent rack that the end will come off of the rack.
Exemplary embodiments are defined by the claims below, not this summary. A high-level overview of various aspects thereof is provided here to introduce a selection of concepts that are further described in the Detailed-Description section below. This summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used in isolation to determine the scope of the claimed subject matter. In brief, this disclosure describes an articulated rail-transport car for transporting sections of ribbon rail along a railway.
The articulated rail-transport car includes a plurality of segments pivotably coupled end-to-end on shared trucks with segments at ends of the car also being supported on respective dedicated trucks. Couplers are provided at each end of the car for coupling to additional, similarly configured rail-transport cars or other rail-based cars/vehicles. The segments of the car may include a leading-end segment and a trailing-end segment, a central segment, and one or more intermediate or interchangeable segments. Adjacent ends of each of the segments include corresponding male or female configurations that can be mated and supported on the respective shared trucks. In one embodiment, the central section includes matching male or female end configurations, the intermediate segments include one end with a male configuration and the other end with a female configuration, and the leading-end and the trailing-end segments include one end configured oppositely from that of the central section. As such, the leading-end and trailing-end segments can be joined directly to the central segment or any number of intermediate segments may be disposed therebetween.
A plurality of rail stands for carrying a plurality of sections of ribbon rail are disposed along the length of the car. The stands are disposed spaced apart along the longitudinal length of the car at distances configured to enable loading of ribbon rails thereon without excessive droop in a leading end of the ribbon rail that would hinder loading. The spacing is also configured to provide sufficient flexibility in the loaded ribbon rails to allow the car to travel along curves in the railway. The spacing and locations of the stands is independent of a spacing between the shared trucks and is asymmetrical relative, at least to the intermediate, leading-end, and trailing-end segments. Further, a number of stands disposed on the car is greater than the total number of trucks, i.e. the sum of the number of shared trucks and the number of dedicated trucks. In one embodiment, the ratio of the number of stands to the number of trucks (shared and dedicated) is greater than 1:1 or greater than 3:2.
In one embodiment, an articulated rail-transport car for transporting a plurality of ribbon rails along a railway is described. The car includes a plurality of longitudinally extending segments disposed end-to-end with a plurality of shared trucks disposed beneath junctions of adjacent ones of the segments to support adjacent respective ends of the segments and to enable pivoting of the segments relative to one another. The car also includes a dedicated truck supporting a free end of each of the segments disposed at opposite ends of the car and a number of rail stands configured to support a plurality of ribbon rails disposed thereon. The rail stands are spaced apart along a longitudinal length of the car and are spaced longitudinally apart from each of the shared trucks. A ratio of the number of rail stands to a total number of the shared trucks and the dedicated trucks is greater than one rail stand to one truck or greater than three rail stands to two trucks.
In another embodiment, a rail-transport consist for transporting a plurality of ribbon rails along a railway is described. The consist includes a plurality of articulated rail-transport cars coupled end-to-end. Each car includes a plurality of longitudinally extending segments pivotably coupled end-to-end via shared trucks. Ends of the car are supported by respective dedicated trucks and include respective car couplers configured to couple to an adjacent car. The cars further include a plurality of rail stands disposed spaced longitudinally apart along the plurality of segments and configured to support a ribbon rail disposed thereon. On each car a ratio of a number of rail stands to a total number of shared and dedicated trucks is greater than one rail stand to one truck or greater than three rail stands to two trucks. The consist also includes a tie-down car disposed centrally within the rail-transport train between adjacent ones of the rail-transport cars and configured to secure the ribbon rail against longitudinal movement along the rail-transport train.
In another embodiment, an articulated rail-transport car for transporting a plurality of ribbon rails along a railway is described. The car includes a first end-segment that includes a first dedicated truck supporting a first end of the first end-segment. The first end of the first end-segment includes a first coupler configured to couple to an adjacent rail car. An opposite second end of the first end-segment includes a first type of shared-truck-coupling. The car further includes a second end-segment that includes a second dedicated truck supporting a first end of the second end-segment. The first end of the second end-segment includes a second coupler configured to couple to an adjacent rail car and an opposite second end of the second end-segment including the first type of shared-truck coupling. A central segment is provided that includes a second type of shared-truck coupling at each end thereof. The car also includes one or more intermediate segments that include the first type of shared-truck coupling at one end and the second type of shared-truck coupling at the opposite end. A plurality of shared trucks are disposed beneath junctions between adjacent ones of the first end-segment, the second end-segment, the central segment, and the one or more intermediate segments. The shared trucks support adjacent respective ends of the segments and enable pivoting of the segments relative to one another. A number of rail stands configured to support a plurality of ribbon rails are disposed on the segments. The rail stands are spaced apart along a longitudinal length of the car and spaced longitudinally apart from each of the shared trucks. A ratio of the number of rail stands to a total number of the shared trucks and the dedicated trucks is greater than one rail stand to one truck or greater than three rail stands to two trucks.
Illustrative embodiments are described in detail below with reference to the attached drawing figures, and wherein:
The subject matter of select exemplary embodiments is described with specificity herein to meet statutory requirements. But the description itself is not intended to necessarily limit the scope of claims. Rather, the claimed subject matter might be embodied in other ways to include different components, steps, or combinations thereof similar to the ones described in this document, in conjunction with other present or future technologies. Terms should not be interpreted as implying any particular order among or between various steps herein disclosed unless and except when the order of individual steps is explicitly described. The terms “about” or “approximately” or “substantially” as used herein denote deviations from the exact value by +/− 10%, preferably by +/− 5% and/or deviations in the form of changes that are insignificant to the function.
With reference now to
As depicted in
The bodies 20 of the leading-end and trailing-end segments 12, 14 are each provided with a coupler 22 disposed at their respective free ends, i.e. at opposite ends of the car 10. The couplers 22 comprise standard couplers employed in the rail industry for coupling cars, rolling stock, locomotives, or the like such as Janney couplers, Association of American Railroads (AAR) couplers, or the like.
The free ends of the leading-end and trailing-end segments 12, 14 are supported on dedicated trucks 23 or bogies. Opposite ends of the leading-end and trailing-end segments 12, 14 and each end of the central and intermediate segments 16, 18 are each provided with a male or a female adaptor 24, 26 configuration that is adapted to couple to and be supported on a shared truck 28 or bogie.
The dedicated and shared trucks 23, 28 may be configured similarly to a Jacobs bogie in which each of the trucks 23, 28 includes two pairs of wheels 30 mounted on longitudinally spaced apart axles. The trucks 23, 28 may include braking and suspension means among other components available in the art.
The shared trucks 28 may provide a common pivot assembly 32 to which adjacent segments 12, 14, 16, 18 are connected which allows both segments 12, 14, 16, 18 to pivot laterally relative to one another and relative to the shared truck 28 as the car 10 traverses curves in the railway. The pivot assembly 32 may also allow the adjacent segments 12, 14, 16, 18 to pivot at least partially side-to-side and fore and aft relative to the shared truck 28. The pivot assembly 32 however provides a slackless coupling, i.e. one that substantially maintains a spacing between adjacent segments 12, 14, 16, 18 such that a longitudinal distance between the segments 12, 14, 16, 18 is maintained or does not substantially change as the car 10 is placed under longitudinal compressive or tension forces, e.g. when the car 10 is pulled or pushed. The overall length of the car 10 thus remains substantially constant during operation. In contrast, known rail-transport systems employ standard couplings which can have up to six inches or more of coupler slack between each of the cars. Such slack is compounded by the large number of cars and can result in several feet of longitudinal movement of ends of the ribbon rails relative to rail stands at the ends of the rail-transport train.
As shown in
A plurality of rail stands 36 are disposed on the car 10 spaced longitudinally apart along the length thereof. The stands 36 may take a variety of configurations to accommodate a particular number, gage, weight, or style of ribbon rails to be carried thereon, however each of the rail stands 36 is preferably configured to support each ribbon rail disposed on the car 10. In one embodiment, depicted in
Each roller 42 is sized to receive a base flange or foot of a respective ribbon rail and may include flanges projecting radially outward from ends of the roller 42 to hold the respective ribbon rail in alignment with the roller 42. Each roller 42 thus forms a pocket in which the ribbon rail may be disposed. In other embodiments, more than one roller 42 may be employed to support each ribbon rail and flanges may be provided on the shelf 40 instead of or in addition to flanges on the roller 42 among a variety of other configurations. In the embodiment shown in
The longitudinal spacing between the rail stands 36 is sufficient to enable adequate flexure and bending of the ribbon rails as the car 10 navigates curves in the railway while also preventing excessive droop in a leading end of the ribbon rail as it is loaded onto the rail stands 36. Generally, the spacing between the rail stands 36 is preferably not less than about 75 feet and is preferably about 27-29 feet or around about 28 feet. Spacing greater than about 75 feet or greater than about 30 feet may allow the ribbon rail to bow outwardly and flex as the segments 12, 14, 16, 18 of the car 10 pivot relative to one another when on a curve. Spacing less than about 75 feet may overly restrict such bending or bowing which may cause the ribbon rails to leave their respective pockets, damage the rail stands 36, and/or apply unwanted forces on the car 10.
A maximum spacing between the rail stands 36 is preferably not greater than about 30 feet. As the ribbon rail is loaded onto the car 10, a leading end thereof is extended unsupported from one rail stand 36 to the next. Too great a spacing between the rail stands 36 may allow the leading end to droop or sag vertically downward too great a distance causing the ribbon rail to collide with the rail stand 36 or shelves 40 thereof or to miss a desired shelf 40 entirely rather than landing on the desired roller 42.
Accordingly, in a preferred embodiment, the rail stands 36 are spaced apart between about 75 feet and about 30 feet or more preferably between about 28 feet and about 30 feet. It is to be understood, that different gages and/or types of rail may have different bending properties or characteristics and that spacing between the rail stands 36 may be tailored according to such characteristics without departing from the scope of embodiments described herein. As depicted in
With continued reference to
Two intermediate segments 18A and 18B are depicted in the car 10 however any number of intermediate segments 18 may be employed in exemplary embodiments. The intermediate segments 18A and 18B each include two rail stands 36 that are shifted longitudinally toward one end or asymmetrically disposed along the length of the respective intermediate segments 18A and 18B between the respective shared trucks 28 (segment 18A includes rail stands 36C and 36D disposed between shared trucks 28A and 28B and segment 18B includes rail stands 36F and 36G disposed between shared trucks 28C and 28D).
The central segment 16 is generally symmetrically configured with a single rail stand 36E centered along the longitudinal length between the shared trucks 28B and 28C supporting each end thereof. Opposing ends of the central segment 16 are each provided with a female configuration 26 for coupling to the respective shared trucks 28B, 28C.
As such, the intermediate segments 18A and 18B are oppositely oriented on each side of the central section 16 so as to couple to the shared trucks 28B and 28C via their ends having the male adaptors 24. Ends of the segments 18A and 18B having the female adaptors 26 are thus provided for coupling to the shared trucks 28A and 28D along with the male adaptors 24 of the leading-end segment 12 and the trailing-end segment 14. It is to be understood, that the male and female adaptors 24, 26 of any of the segments 12, 14, 16, 18 may be reversed without departing from the scope of embodiments described herein.
The ability of the intermediate segments 18 to be disposable to either side of the central segment 16 by simply reversing the orientation of the intermediate segment 18 reduces manufacturing and maintenance complexities. Additionally, this configuration increases the adaptability of the car 10 to varied applications by enabling additional intermediate segments 18 to be easily and simply disposed between one or both of the intermediate segments 18A, 18B and the respective leading-end segment 12 or trailing-end segment 14 to increase or decrease the length of the car 10. The length of the car 10 may be further adapted or decreased by removing one or both of the intermediated segments 18 and directly coupling the central segment 18 with one or both of the leading-end segment 12 or the trailing-end segment 14 via the shared trucks 28.
The location and distribution of the rail stands 36 along the longitudinal length of the car 10 and between the couplers 22 is independent of the location of the shared and dedicated trucks 28, 23 and/or is asymmetrical relative thereto. Further, the spacing between adjacent ones of the rail stands 36 may vary but preferably remains within the desired minimum and maximum described previously. For example, spacing between the rail stands 36A and 36I at the ends of the car 10 and the respective next adjacent rail stands 36B and 36H may be about 29 feet while spacing between each of the other rail stands 36B-36H may be about 28.583 feet.
The number of rail stands 36 on the car 10 is greater than the total number of trucks (dedicated trucks 23 and shared trucks 28), i.e. the ratio of the number of rail stands 36 to the number of trucks 23, 28 is greater than 1:1. In one embodiment, a ratio of the number of rail stands 36 to the total number of trucks 23, 28 is equal to or greater than 3:2. For example as depicted in
The distribution of the rail stands 36 relative to the shared and dedicated trucks 28, 23 may provide an uneven distribution of the weight of the ribbon rails on the trucks 28, 23. In some embodiments, the shared trucks 28 supporting the central segment 16 carry a greater weight than the dedicated trucks 23 and the shared trucks 28 supporting the leading-end segment 12 and the trailing-end segment 14. For example, the dedicated trucks 23 might carry about 124,000 pounds each when fully loaded, while the shared trucks 28A and 28D might carry about 135,000 pounds, and the shared trucks 28B and 28C might carry about 142,400 pounds.
With reference now to
The tie-down car 44 may employ known configurations and includes a plurality of clamping units, at least one for each ribbon rail carried by the train 50. In one embodiment, the tie-down car 44 is an automated tie-down car or includes automated clamping units that are controllable by an operator at the tie-down car 44, at an operator's station elsewhere on the rail-transport train, or remotely. The clamping units fix the ribbon rail against longitudinal movement relative to the tie-down car 44 to retain the ribbon rail in position during transport.
The tunnel cars 46, 48 may also employ known configurations and, as such, may include means for aiding loading and unloading the ribbon rails onto the train 50 and for preventing the ribbon rails from inadvertently traveling longitudinally along the train 50 if the associated clamping units fail or are damaged.
As depicted in
Many different arrangements of the various components depicted, as well as components not shown, are possible without departing from the scope of the claims below. Embodiments of the technology have been described with the intent to be illustrative rather than restrictive. Alternative embodiments will become apparent to readers of this disclosure after and because of reading it. Alternative means of implementing the aforementioned can be completed without departing from the scope of the claims below. Identification of structures as being configured to perform a particular function in this disclosure and in the claims below is intended to be inclusive of structures and arrangements or designs thereof that are within the scope of this disclosure and readily identifiable by one of skill in the art and that can perform the particular function in a similar way. Certain features and sub-combinations are of utility and may be employed without reference to other features and sub-combinations and are contemplated within the scope of the claims.
This application claims the benefit of U.S. Provisional Patent Application No. 62/821,418 filed Mar. 20, 2019 the disclosure of which is hereby incorporated herein in its entirety by reference.
Number | Name | Date | Kind |
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Number | Date | Country | |
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20200298893 A1 | Sep 2020 | US |
Number | Date | Country | |
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62821418 | Mar 2019 | US |