The present invention relates generally to the field of watercrafts. More specifically, the present invention relates to assist mechanisms for articulating tops.
Boats can be equipped with some form of sun shade apparatus or other enclosure such as a top, canopy or bimini. Some tops can be moved between an extended, engaged, locked or radar position and a stowed, collapsed, unlocked or trailering position. Some tops are constructed out of tubular frames that articulate to at least two positions. Some such tops can be manually articulated to a desired position, while others utilize mechanical aids such as hydraulics or electric motors to power the apparatus into the desired position(s).
The manual articulation of tops often requires a significant effort to move the top into the desired position(s). One common method for manually articulating a top is to manually lift the top into the desired state, such as an extended position. Then, the top can be secured in position by latching or locking a frame member, such as a bow, arm or strut, such as to hardware that is attached to the watercraft. Such manual articulation requires significant strength to raise the top into position, and dexterity and balance to secure the top in position. Such manual articulation can be unsafe if undertaken by a single person.
Some tops have been designed such that they use gravity to pull the top into the stowed position when released from the extended position. However, when released, such tops violently collapse, which can injure someone in the path of the top, damage the top and/or the watercraft or be noisy, potentially scaring away wildlife. Other tops may use powered mechanical systems to decrease or even eliminate the need for manual articulation. However, such powered tops are often cost prohibitive and may not be useable with all boat models, as such powered tops can require specific structural elements for mounting thereto and power.
Therefore, there is need for a cost-effective top that decreases the effort required to manually articulate the top. There is also a need for a top that can be manually articulated without the risk of a sudden collapsing of the top and/or that can be locked, such as in the collapsed and deployed positions.
It will be understood by those skilled in the art that one or more aspects of this invention can meet certain objectives, while one or more other aspects can lead to certain other objectives. Other objects, features, benefits and advantages of the present invention will be apparent in this summary and descriptions of the disclosed embodiment, and will be readily apparent to those skilled in the art. Such objects, features, benefits and advantages will be apparent from the above as taken in conjunction with the accompanying figures and all reasonable inferences to be drawn therefrom.
The accompanying drawing figures, which are incorporated in and constitute a part of the description, illustrate several aspects of an articulated top assist mechanism, and together with the description, serve to explain the principles of the articulated top assist mechanism. The following description is based on embodiments of the articulated top assist mechanism and should not be taken as limiting the articulated top assist mechanism with regard to alternative embodiments that are not explicitly described herein. A brief description of the figures is as follows:
In view of the many possible embodiments to which the principles of an articulated top assist mechanism may be applied, it should be recognized that the embodiments described herein with respect to the drawing figures are meant to be illustrative only and should not be taken as limiting the scope of the invention.
As seen in
The top 10 embodiment seen in
The mounting bracket 18 (and/or the railing 20 or mounting surface) is configured to disperse the forces, for example from raising and lowering or from wind when the frame is deployed, along a greater area of the rail 20 of the vehicle 14 as compared to attaching the individual frame members directly to the rail of the vehicle subjecting the rail to greater point loads. The mounting bracket 18 shown in
The frame includes a secondary frame member, secondary bow or forward bow 26. In the embodiment seen in
In the embodiment seen in
The main frame member 16 and the secondary frame member 26 are also attached to the covering 12 such that as the frame members are moved to the deployed position, for example the portion of the secondary frame member that is attached to the covering is moved away or remote from the portion of the main frame member attached to the covering, the covering will be expanded or unfolded. As the frame members 16, 26 are moved to the stowed position, the covering 12 will be folded or contracted. In one embodiment, the frame members 16, 26 are attached to the covering 12 by extending through sleeves formed in the underside of the covering. However, other means of attaching frame members to a covering are known in the industry, for example, the use of straps, snaps, fasteners, etc., the use of which would not defeat the spirit of the invention.
In the embodiment seen in
The top 10 may also include one or more struts 32 to secure the top in the deployed position and/or the stowed position. In one embodiment seen in
In the embodiment seen in
In one embodiment a pair of side plates 46 are attached to the interior side 48 and exterior side 50 of the housing 40. The side plates 46 are attached to the housing 40 by nuts and bolts 52 in the embodiment illustrated in
Above the housing 40, an axle 54 extends between the pair of side plates 46. The axle 54 is a nut and bolt in the embodiment illustrated in
The axle 54 extends through a lobe or core 56 located between the pair of side plates 46. In one embodiment, the lobe 56 is attached off-center. However, the axle 54 could also be centrally located as seen in the embodiment seen in
In one embodiment, the second end of the biasing member is connected to a strap 58. For example, the end of the strap 58 could extend through a ring 60, overlap and be sown on itself so as to secure the ring to the strap. The second end of the biasing member 44 could be a hooked end that extends through the ring 60. However, other means are known for attaching a strap to a biasing member, including, but not limited to creating a hole in the strap, sowing the strap directly onto the biasing member, adhering, fasteners, hooks and loops, etc., the use of which would not defeat the spirit of the invention.
The second end of the strap 58 could also be overlapped onto itself and sown to create a loop to hold a pin 62. In the embodiment seen in
The housing 40 may also have an opening 68 formed therein. The opening 68 permits the strap 58 to exit the interior cavity 42 of the housing 40 to engage the lobe 56. In the embodiment seen in
As seen in
The strap 58 is wound partly around the lobe 56 such that if tension is applied to the strap, the strap urges the torque hub to rotate. Torque is created by applying a tensile force to the strap 58 which acts on the lobe 56. The amount of torque is determined by the amount of tensile force applied multiplied by the distance from the periphery of the lobe 56 to the axis of rotation 72, e.g. a bracket.
The biasing member 44 is connected to the strap 58 and fixed a determined distance from the lobe 56 with the distance determined by F=kX where F is tensile force, k is the spring constant, and X is the amount of distance stretched. The amount of stretch is determined by the radius of the lobe 56 and the amount of rotation. When the biasing member 44 is stretched, the recoil causes tension on the strap 58. Since the strap 58 is fixed to the periphery of the lobe 56, the tension causes torque. Since the lobe 56 is rotatably attached to the housing 40 and attached to the first end to the main frame member 16, the torque results in rotational force or a lifting action on the main frame member 16. Because the frame members are connected to one another by a canvas, rotation of the main frame member 16, will eventually cause or assist in causing the rotation of the other frame members.
Since gravity is always acting on the frame members, their natural tendency is to fold at their hinges into a more horizontal orientation, e.g. a collapsed or stowed position. This natural inclination of folding due to gravity is controlled by the offsetting torque of the assist mechanism 38 created by the biasing member 44 opposing the folding action. The resulting effect to the user is that the top 10 feels balanced, can be moved between the deployed and stowed positions with little force and/or will not fall or raise in an uncontrolled manner. By adjustment of spring tension, the assist mechanism 38 may lift the frame element or secondary frame member to a more vertical position. In this way, it is also possible to significantly reduce or eliminate the effort required to manually raise the top 10. For example, in one embodiment, the torque applied to the lobe 56 is not sufficient or just less than the torque required to rotate the main frame member 16 from a first position (e.g. a stowed position) to a second position (e.g. a radar position).
The biasing member 44 can be configured in a number of known configurations as desired for the application. In one embodiment, the biasing member 44 is configured such that when the biasing member is fully extended or in its first position, e.g. when the top is in the stowed position (
Alternatively, the assist mechanism 38 could be designed to provide a slightly greater force than needed to move the top 10 and/or the top from the stowed position into the extended position such that only a small amount of additional force would be used, for example by a person, to stop or slow the articulation of the top. Such force would also allow the top 10 to be collapsed into the stowed position in a safe and controlled manner because only a small amount of additional force or effort is used to overcome the force of the top 10 and force it into the stowed position.
As mentioned above, the lobe 56 can be attached to the axle 54 off-center to permit a cam effect that can vary the rate of deployment. For example, as the lobe 56 is rotated from the radar position, the main frame member 16 is rotated slower. As the main frame member 16 gets closer to the radar position, it is rotated faster. The shape of the lobe 56 can also affect the speed at which the main frame member 16 is rotated.
The lobe 56 may also have a channel or guide 74 formed therein. A tab 76, for example, a bolt, extends between the pair of side plates 46 and through and at least partially within the channel 74 of the lobe 56. The ends of the channel 74 act as stoppers to prevent over rotation of the lobe and, thereby, the frame member to which it is connected. For example, when the top 10 is in the stowed position, as seen in
As the main frame member 16 is rotated towards the radar position, the channel 74 moves along the tab 76 and the tab 76 gets closer to the second end 80. When the top 10 is in the radar position, the main frame member 16 is in the second position (which is same position as the deployed position for the main frame member), as seen in
In another embodiment, seen in
The secondary lobe 92 is attached to a second end of the secondary biasing member 96, for example, by a secondary strap 100. The secondary biasing member 96 can be at least partially located in an interior chamber 98 of the main frame member 16 and have a fixed first end attached to the main frame member. The secondary strap 100 can have a first end attached to the secondary biasing member 96 and a second end attached to the secondary lobe 92. For example, in one embodiment, the secondary strap 100 has a secondary ring 102 sown into a first end that attaches the strap to the second end of the secondary biasing member 96 and a second end with a loop sown therein to receive a secondary pin 104 when the second end of the secondary strap 100 is in the enlarged end or cavity 106 of the secondary slot 108 formed in the secondary lobe 92. The main frame member 16 may also have an opening 110 to permit the secondary strap 100 to exit the interior chamber 98 of the main frame member to engage the secondary lobe 92. In the embodiment seen in
The secondary biasing member 96 can be configured in a number of known configurations as desired for the application. In one embodiment, the secondary biasing member 96 is configured such that when the secondary biasing member is fully extended, e.g. when the top is in the stowed position (
The secondary lobe 92 may also have a secondary channel 112. A secondary tab 114, for example, a bolt, extends between the pair of secondary side plates 84 and through the secondary channel 112 of the secondary lobe 92. The ends of the secondary channel 112 act as stoppers to prevent over rotation of the secondary lobe and, thereby, the frame member to which it is connected. For example, when the top 10 is in the radar position, as seen in
Auxiliary bows 28, 30 could also be connected to the main frame member 16 and/or and secondary frame member 26, respectively, using additional assist mechanisms that assist in movement of the top 10 between a collapsed and deployed position.
In an alternative embodiment, the main frame member 16 and secondary frame member 26 are attached to the same assist mechanism. As seen in
In one embodiment, as seen in
As seen in
For example, when the top 10 is in the stowed position (
As seen in
The assist mechanism may also have a locking mechanism to prevent the hub from inadvertent rotation. In one embodiment, the locking mechanism 154 includes a spring pin 160 that engages when the hub 128 is rotated to a predetermined position. For example, both sides of the pivot bracket 124 have a hole 156 (one of which is seen in
In the embodiment shown above, the frame members such as the main frame member 16, secondary frame member 26 and auxiliary frame members 28, 30 are depicted as a bow, e.g. a structural element having a port leg portion and a starboard leg portion connected by a generally curved middle portion. In one embodiment, an assist mechanism 38 and/or secondary assist mechanism 82, are located on each side of the top, for example a port side assist mechanism 38 and a port side secondary assist mechanism 82 on the port side and attached to the port leg portions or ends of the frame members and a starboard assist mechanism 38′ and secondary assist mechanism 82′ on the starboard side attached to the starboard leg portions or ends seen in
Although the articulated top assist mechanism has been herein described in what is perceived to be the most practical and preferred embodiments, it is to be understood that it is not intended to be limited to the specific embodiments set forth above. For example, although the articulated top assist mechanism is described as being used with a frame for a marine top, the articulated top assist mechanism could be used in a variety of applications including different collapsible structures. Rather, it is recognized that modifications may be made by one of skill in the art of the invention without departing from the spirit or intent of the invention and, therefore, the invention is to be taken as including all reasonable equivalents to the subject matter of the appended claims and the description of the invention herein. Further, although certain advantages of different embodiments and disadvantages of certain prior art are described, no single claim must realize every or any benefit or overcome every or any disadvantage.
This application claims the benefit of and priority to U.S. Provisional Patent Application Ser. No. 62/867,359, filed Jun. 27, 2019, the disclosure of which is hereby incorporated by reference herein in its entirety for all purposes.
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Number | Date | Country | |
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62867359 | Jun 2019 | US |