The present invention relates to aerodynamic drag reduction methods. The invention relates more particularly to articulating base flaps for aerodynamic base drag reduction and stability control of a bluff body vehicle.
It is well known in the art of vehicle design that the fuel consumption of a vehicle associated with its movement is directly related to certain aerodynamic characteristics of the vehicle, such as the aerodynamic drag of the vehicle expressed as the drag coefficient, Cd. As the aerodynamic drag experienced by a vehicle increases, the fuel costs also correspondingly increase due to the greater energy required to overcome the drag. For example, for a vehicle traveling 70 mph on a roadway, approximately 65% of the total fuel consumption of its engine is used to overcome aerodynamic drag. Thus, even a slight reduction in the aerodynamic drag coefficient of the vehicle can result in a significant improvement in fuel economy.
Bluff bodies in particular are known to have high drag coefficients due to the presence of a recirculation zone in the wake thereof, and the relatively lower pressures acting as a consequence on the rear base of the trailing end. Bluff bodies are characteristically blunt-ended, non-streamlined moving bodies having a relatively large base surface at a trailing end which causes the large recirculation zone in the wake of the bluff body to produce the base drag. And the base surface of a bluff body vehicle is typically of a type oriented substantially normal to a free stream, as is commonly seen in tractor-trailer arrangements. This arrangement creates a sharp separation of the flow stream at the edge of base surface and thereby lowers the pressure on the base surface to produce the base drag. The drag which results from the blunt-ended trailing ends of bluff bodies is commonly known as “aerodynamic base drag.”
Numerous attempts have been made over the years to reduce the aerodynamic base drag of blunt-ended bluff bodies, especially land-based vehicles such as tractor-trailers (“semi-trailers”) and trailer vans having tall and wide profiles with a flat vertical base surface at a trailing end. Some of the proposed concepts are passive and include such implements as boattail plates, rounding the rear corners of the vehicle near its base, and streamlining the rear of the vehicle with gives or wedges. Other proposed concepts are active, such as plumbing systems that inject or release air near the rear corners of the vehicle or acoustic systems that actively perturb the flow coming off the rear of the vehicle. Some example prior developments are shown in U.S. Pat. Nos. 4,682,808, 5,498,059, 6,286,894B1, and U.S. Patent Publication No. US2002/0030384A1. These examples illustrate variations on improving aerodynamics by reducing the aerodynamic base drag experienced by tractor-trailers having a substantially flat base surface at the trailing end.
Furthermore, the stability of such bluff bodied vehicle is often more dramatically affected by various operating/travel conditions, such as for example side forces due to cross-flowing side winds, lift forces, and by in-motion vehicle body dynamics such as yaw, pitch, and rolling moments, due to their tall and wide profiles.
The need for reducing the aerodynamic drag and increasing stability control of bluff body vehicles, especially land-based vehicles traveling at highway speeds, for example, is compelling and widely recognized. It would therefore be advantageous to provide a simple cost-effective aerodynamic drag reduction and stability control apparatus for use on such bluff bodies, for improving performance and safety.
One aspect of the present invention includes an aerodynamic base drag reduction and stability control apparatus comprising: an articulable base flap hingedly connected near an edge of a rear end base of a vehicle; and a controller operably connected to actuate the base flap to a desired position relative to a free stream adjacent the vehicle in motion to produce a desired aerodynamic drag reducing and/or stabilizing effect on the vehicle in motion.
Another aspect of the present invention includes an aerodynamic base drag reduction and stability control apparatus comprising: a plurality of articulable base flaps each hingedly connected near one of a left side edge, a right side edge, a top side edge, and a bottom side edge of a rear end base of a vehicle so that each of the base flaps have a corresponding range of motion between a first position subject to direct impingement by a free stream adjacent the vehicle in motion and a second position not subject to direct impingement by the free stream; and a controller operably connected to independently actuate the base flaps to corresponding desired positions relative to the free stream and within the corresponding ranges of motion to produce a desired combined aerodynamic drag reducing and/or stabilizing effect on the vehicle in motion.
Another aspect of the present invention includes a method of reducing aerodynamic base drag on and/or controlling stability of a bluff body vehicle, comprising: providing an articulable base flap hingedly connected near an edge of a rear end base of a vehicle, and a controller operably connected to actuate the base flap; and actuating the base flap with the controller to a desired position relative to a free stream adjacent the vehicle in motion to produce a desired aerodynamic drag reducing and/or stabilizing effect on the vehicle when in motion.
Another aspect of the present invention includes a method of reducing aerodynamic base drag and/or controlling stability of a bluff body vehicle, comprising: providing a plurality of articulable base flaps each hingedly connected near one of a left side edge, a right side edge, a top side edge, and a bottom side edge of a rear end base of a vehicle so that each of the base flaps have a corresponding range of motion between a first position subject to direct impingement by a free stream adjacent the vehicle in motion and a second position not subject to direct impingement by the free stream, and a controller for independently actuating the base flaps; and independently actuating the base flaps with the controller to corresponding desired positions relative to the free stream and within the corresponding ranges of motion to produce a desired combined aerodynamic drag reducing and/or stabilizing effect on the vehicle in motion.
Generally, the present invention is directed to a set of articulating base flaps (at least one) for controlling the aerodynamic drag and stability of a heavy bluff body vehicle such as a semi-trailer, i.e. reducing aerodynamic drag and enhancing stability. The base flaps are each hingedly connected near one of the edges of a rear end base of the vehicle, and having a range of motion that preferably extends between a position that is subject to direct impingement by a free stream adjacent the vehicle, and a position that is not subject to direct impingement by the free stream (e.g. fully retracted adjacent the base surface or side surface). By independently controlling the deflection of each of these base flaps with a controller (e.g. a hydraulic system) the drag, side, and lift forces, as well as the yaw, pitch, and rolling moments can be controlled to optimize the performance of the vehicle in motion under a wide range of free stream conditions. It is appreciated that a free stream is the stream of fluid outside the region affected by a body in the fluid, as is the case for a vehicle body in motion, and is illustrated at 418 in
Each base flap has a flat, rigid-body construction that is generally constructed from a rigid material, such as any variety of lightweight rigid plastics, sheet metals, fiberglass, other composites, etc. known in the art. It is appreciated that the base flap construction may be optimized in various ways such as by changing the dimensions, contour, ribbed-reinforcement, etc., using such methods as computational fluid dynamics (CFD) simulation methods or other methods known in the art. And each base flap is hingedly connected near an edge of a rear end base of a bluff body vehicle, such as a left side edge, a right side edge, a top side edge, and a bottom side edge, where the left side edge joins the base with the left side of the vehicle body, the right side edge joins the base with the right side of the vehicle body, the top side edge joins the base with the top side of the vehicle body, and the bottom side edge joins the base with the bottom side of the vehicle body. It is appreciated that “near an edge” can include, for example, positions directly on and aligned with the edge, or positions mounted on the rear end base surface adjacent an edge thereof. In any case, the hinge connection of the base flaps near an edge of the rear end base can be implemented using various types of common mounting hardware known in the art for hinged mountings.
The “controller” of the present invention is generally a control system which includes at the very least a processor and an actuation device, and can include various mechanical/electrical systems known in the art for actuation. For example, a hydraulic system may be used as the controller of the present invention, comprising hydraulic actuator arms and a hydraulics controller/processor (e.g. computer processor/system, IC, etc.) for controlling the actuator arms. Another example is an electric actuator system with electric servos, connector arms, and servo controller (e.g. receiver if remote controlled). Or a solenoid based actuation may be employed. In any case, the controller is operably connected to each of the base flaps to independently actuate the flaps, and coordinate the independent actuations of the flaps where more than one is provided, to produce a desired aerodynamic drag reducing or stabilizing effect on the vehicle in motion.
By independently controlling each of these base flaps with the controller, the performance of the heavy vehicle can be tailored for a wide variety of operating conditions/functions. For example, the set of articulable base flaps may be controlled in various exemplary operational modes as follows having specific base flap positions, but it is appreciated that other base flap positions are equally possible:
In an “air brake mode”, all the base flaps are deflected to an outwardly directed orthogonal position that is orthogonal/normal to the free stream and is subject to direct impingement by the free stream. This mode is intended for maximizing the drag coefficient of a heavy vehicle in an emergency stop.
In a “highway travel mode,” where aerodynamic base drag minimization is desired at highway speeds, the base flaps are angled slightly inward (inwardly-directed angled position) toward a central longitudinal axis of the vehicle and away from the adjacent free stream.
In an “asymmetric stability control mode,” cross-flow conditions can be addressed by deploying the base flaps an asymmetric manner, e.g. left-side edge mounted base flaps are deflected in the same direction as right-side edge mounted base flaps, so as to enhance the stability of the moving vehicle. Alternatively, an asymmetric configuration may be produced by deflecting top and bottom-side edge mounted base flaps in the same direction.
And in a “cargo access mode,” access to the cargo area of a trailer may be provided during loading and unloading by retracing the base flaps to be flush with the trailer base surface, or flush with the trailer top, sides and bottom, which in either case places the flap in a position not subject to direct free stream impingement.
It is also appreciated that while the conventional semi-trailer truck is used herein as a representative vehicle and an exemplary application to illustrate functionality and mounting arrangements of the present invention, the apparatus and method of the present invention is generally for use with any bluff body vehicle, especially ones having a vertically-oriented rear end base. And while the present discussion centers on semi-trailer trucks having rectangular-shaped bodies and rear end bases, it is appreciated that the present invention may be used with other types of bluff bodied vehicles such as tankers with cylindrical bodies and circular rear end bases, automobiles, train railcars, boats, ships, etc.
The accompanying drawings, which are incorporated into and form a part of the disclosure, are as follows:
a is a schematic top view of an exemplary base flap of the present invention, and illustrating a closed, fully retracted position.
b is a schematic top view similar to Claim 8a, and illustrating the base flap deployed to minimize base drag
c is a schematic top view similar to Claim 8a, and illustrating the base flap deployed in a trailing position parallel to the air stream.
d is a schematic top view similar to Claim 8a, and illustrating the base flap partially deployed into the air stream.
e is a schematic top view similar to Claim 8a, and illustrating the base flap fully deployed in an orthogonal direction to the air stream, to operate as an air brake.
Turning now to the drawings,
As can be seen in
In each of
And
In a “highway travel mode,” shown in
In an “asymmetric stability control mode,” shown in
And in a “cargo access mode,” shown in
While particular embodiments and parameters have been described and/or illustrated, such are not intended to be limiting. Modifications and changes may become apparent to those skilled in the art, and it is intended that the invention be limited only by the scope of the appended claims.
This application claims priority in provisional application filed on Oct. 29, 2008, entitled “Aerodynamic Drag and Stability Control of a Heavy Vehicle Through the Use of Articulating Base Flaps” Ser. No. 61/109,432, by Kambiz Salari et al, and incorporated by reference herein.
The United States Government has rights in this invention pursuant to Contract No. DE-AC52-07NA27344 between the United States Department of Energy and Lawrence Livermore National Security, LLC for the operation of Lawrence Livermore National Laboratory.
Number | Date | Country | |
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61109432 | Oct 2008 | US |