1. Field of the Invention
The invention relates to the field of artificial sliding mats made, for example, of plastic. These artificial sliding mats are mainly used to carry out winter sports independently of the weather, particularly when there is a lack of snow.
A further application of the artificial sliding mats of the invention is the use as a sliding surface for conveyor belts.
2. Brief Description of the Related Art
Artificial sliding mats for use with winter sports equipment have been known for several decades. There are various systems with surfaces having snow-like properties. These snow-like properties include, for example, the support of the sports equipment, the sliding behavior, the shock absorption and risk of injury hazard due to the nature of the surface. The artificial sliding mats are installed on a base, for example on the flat for travelling thereupon with cross-country skis or on slopes for use with alpine skis, snowboards, ski jump skis as well as toboggans and snow tubes. The base on which the artificial sliding mat is installed can be formed from natural soil, from concrete, etc., or from a scaffold structure.
The artificial sliding mats of the prior art comprise, for example, injection-molded plastic grid-like mats. On the approx. 2 cm wide bars of the grid, plastic pins of the same height are arranged, which provide the function of artificial snow. For use in ski jumps and snow tubes, mats made of cross-pieces with attached plastic rods are known.
Large surface area mats of tufted or woven pile fabric are also known from UK Patent Application No. GB 2 394 902. The pile thread of this patent application consists of synthetic monofil yarns or foil yarns.
In the French patent application No. FR 2 772 053 an artificial sliding surface formed of a grid-shaped knitted fabric is described. Monofilament yarns are used.
In the German patent application No. DE 2318415 A a cross-country skiing track for use with the classic technique is described. The tracks are placed individually on the ground. Each track has plastic panels used as sliding surface. The panels are provided with scales to increase the friction between the ski and the plastic panels when pushing off with the leg. The track is defined by laterally applied square-cut sections opened out upwardly at an angle. In the sections grooves are introduced for form-fixing the plastic panels.
In the German patent application No. DE 10 2005 062 711 A1 a sliding surface formed of nipples is described. The sliding surface is coated with fluoropolymers. In a wet test and with the use of lubricants a coefficient of friction of less than μ=0.06 is achieved relative to the ski.
The German patent application DE 288982 A5 relates to artificial ski running tracks especially for ski jumps. Described therein are special modules having air outlet openings, in order to create a friction-reducing air cushion between the ski and the base.
A base made of plastic with nipples made of ceramic material arranged thereon in a grid shape is described in German Utility Model No. DE 20211137 U1. In the further development described in the International Patent Application No. WO 2008151748 A1, the protrusions can be replaced. The material and shape of the nipples is varied.
The German Utility Model No. DE 1871540 U describes a cross-country ski track for training using the classic technique. The track is made of a plastic section and has grooves on the sliding surface in the direction of motion.
In all systems, the irrigation of the sliding surface or the treatment of the sliding surfaces with lubricants has a friction-reducing effect. However, the irrigation must be carried out permanently, as these prior art systems have no water storage function.
The known artificial sliding mats are not sufficiently adapted to practical requirements, which can be summed up in the following points:
An artificial sliding mat is described which is cost-effective to produce and easy to install.
The artificial sliding mat is composed substantially of a textile that forms the sliding surface, an intermediate layer and an underlying back coating. The artificial sliding mat can also be termed a textile piste due to the predominantly textile construction.
The textile is a woven fabric comprising warp threads and weft threads and having floating and non-floating warp threads in one fabric direction. The warp threads can form a surface and are produced from a material or a mixture of materials selected from the group consisting of: PE, PP, PBT, PET or PA.
Further, lubricants can be added to the textile to reduce friction and thus increase the sliding effect.
The woven fabric can be constructed of spliced yarn, monofilament yarn, monofilament ply yarn, a meshwork of monofils or monofil. The woven fabric of the segment can comprise further a back coating. The back coating of the segment can be formed by at least one of: PVC, styrol butadiene, PUR, latex, PES, PE, PP or hot-melt adhesive.
The artificial sliding mat can be made from at least two segments. In this case, the segments can be connected together via connecting elements or joined together to form a belt in the form of a circumferential band. The connecting elements can comprise Velcro fasteners or zippers.
It is possible to limit the textile piste by outer wall elements. The textile piste can have cross-pieces. In one aspect, an outer skin of the outer wall elements and/or of the cross-pieces can be formed of the woven fabric or from a core of foamed material.
Further, in the textile piste, the outer wall elements and/or cross-pieces can be filled with plastic and/or biological material.
Further, in the textile piste, the outer skin of the outer wall elements can be formed of foil or fleece.
Further, in the textile piste, the cross-pieces of a pliable material or plastic section can be attached on the textile piste.
The invention can also be used for conveyment purposes. On the one hand, for example, goods can be transported in a sliding or gliding fashion over the segments, and on the other hand for example conveyor belts can be equipped with the invention, such that when a jam of the goods to be transported occurs on the belt, the same can slide underneath the goods without a large frictional resistance.
For a more complete understanding of the present invention and the advantages thereof, reference is now made to the following description and the accompanying drawings, in which:
In the following, a detailed description of the invention will be given, which is described further below with examples. First, general features are given with reference to the drawings.
A textile piste is substantially formed of segments of the artificial sliding mat, which has a sliding surface (
The fabric is a woven fabric having a plain weave or twill weave in a simple embodiment.
The fabric is preferably aligned such that the direction of travel (
The sliding surface (
In a further embodiment, the warp threads are arranged in the weft direction at a defined spacing (
In one aspect based on this fabric surface (
The warp threads (
Alternatively, the float warp threads in the weft direction are formed of different materials and/or differ through the textile structure of the warp thread. Thus, smooth warp threads (
Alternatively, the float warp threads are formed of a core-jacket construction (
The sliding surface is preferably produced by weaving, but can also be produced using the tufting method.
Below the fabric there is arranged a 2 mm to 30 mm thick second layer (
The second layer (
The second layer (
The second layer (
The second layer (
The second layer can further comprise an open- or closed-cell foamed material (
The second layer alternatively comprises a fleece (
The second layer further comprises alternatively a bubble wrap (
On the lower side of the sliding surface there can be applied to the second layer, or if the second layer is omitted, there can be applied to the upper layer, a back coating that is fixating, stabilizing and/or protecting against wear and/or providing for good adhesion to the ground (
The artificial sliding mat (
For connecting several ones of the artificial sliding surfaces or for the lateral connection thereof (
The textile piste can be provided with patterns, crests, logos, images and lettering and signal and track imaging markers by embroidery, sewing, embossing, printing or weaving.
To guide sliding sports equipment, such as e.g. toboggans or snow tubes, and for limiting ski and toboggan runs, these are provided with perimeter walls at the edge (
In addition, tabs can be applied for attachment at the edge of the outer wall or in concealed fashion at the lower side. The connection of the tabs to the ground is effected for example with pegs, ground anchors, cable ties or similar connectors. The connectors are pushed through loops formed on the tab (
Alternatively, the outer wall can also be produced directly from the piste material (
It is expedient to form a profiled, modular track guide for sliding sports equipment by folding the piste material on itself (
The track guide is formed by fixing one or several folds of the piste material on itself or the track profile of filling material has a height of 0.5 cm to 4 cm (
In a further embodiment, the fold/the folds is/are held in shape by a support profile of plastic, metal, foamed material or wood. The fixation is effected, as already mentioned above, by adhesive bonding, welding, sewing, stapling or riveting. Moreover, a mounted profile of an enclosing, moldable material is expedient, such as fabric-reinforced PVC foil or PE foil, in combination with a filling material in a molded loop. It is also possible to use solely the material without filling. In a further embodiment, the mounted profile can be produced of plastic, plastic recycling materials, wood or plastic foam. All variants of fixing the mounted profile mentioned herein can be effected by adhesive bonding, welding, sewing, nailing, stapling or riveting.
In an alternative, the track-forming folds can be interrupted at regular and irregular intervals. The interruptions of the track-guiding folds are applied mainly in the lift entrance area and lift exit area, as well as in intermediate entrance and exit areas, or serve for safety, e.g. for turning the sports device sideways.
The front-side fixation of the modules is effected by a tab with eyelets applied thereto. Wherein connectors such as e.g. ground anchors, pegs (
In an alternative embodiment, the tab is attached along the front side to the lower side of the textile piste by adhesive bonding, sewing, riveting or welding and projects with the eyelets beyond the front side. After the attachment of the piste, the visible part of the tab can be covered by a piece of sliding cover. The sliding cover is preferably connected releasably to the tab by a Velcro connection or connected inseparably by adhesive.
A track guiding for ski jump skis, cross-country skis, alpine skis and snowboards, as well as toboggans can also be achieved by covering a track profile of wood, plastic, metal, flexible foam, rigid foam or Purenit. A base plate (
The textile sliding cover or at least a sliding surface segment is applied at least at the bottom of the track or spans the complete surface or only a part thereof. The rail profiles can be used simultaneously for attachment of the sliding cover, by laterally clamping the same. The contact surface for pole tips can additionally be covered with a particularly hard wearing material. The possibility of exchanging the worn material and of the textile sliding cover is enabled by connecting by adhesive bonding, screwing, clamping or Velcro connection.
The example relates to the textile piste used as a toboggan and snow tubing run (
The textile piste is constructed of two layers. The upper layer, on which the snow tubing or the tobogganing device slides, is formed by the sliding surface (
The sliding surface of the fabric is formed by warp threads passing over five weft threads (
The float warp threads serving as the sliding surface are formed of the material polyester, which has particularly pronounced sliding properties. The textile construction of the warp threads is a monofilament yarn or ply yarn (
The weft threads (
For the fixation and stabilization of the upper layer and as a wear- and adhesion layer to the ground, a 2.1 mm thick back coating (
Twenty pieces of the modules of the textile piste of a width of two meters and a length of ten meters are mutually adjoined consecutively to form a tobogganing and snow tubing run of a length of 200 meters.
To the left and the right side of the textile piste, outer walls are arranged for guiding the toboggans or snow tubes (
At the upper edge of the modules a tab of a length of 5 cm is arranged respectively over the complete width. In this tab, five holes are arranged which are reinforced by eyelets. The outer holes are arranged at an offset of 10 cm from the right edge. The other holes are distributed over the tab at a spacing of 45 cm. On the lower side, disposed 10 cm from the right and the left edge, there are five tabs with eyelets in each case (
The modules are arranged with an overlap of 20 cm in the direction of travel, such that the tabs, eyelets and pegs or screws at the upper edge are covered by the piste arranged there above.
The modules weigh around 50 kg and can be rolled up similarly to a carpet. Thereby the run can be transported particularly easily. The installation and removal can be realized quickly and easily due to the fixation with pegs.
The example 2 describes the textile piste used as a ski jump mat. The textile piste is installed on the landing slope of ski jumps for this purpose.
The sliding surface (
The textile piste is installed such that the longitudinal orientation of the warp threads coincides with the direction of travel (
The loss of the warp threads (
The float warp threads are formed of particularly smooth polyester monofilament ply yarn (
The weft threads (
The fabric is coated on the lower side (
The ski jump mats of a width of 2 m and a length of 5 m are mutually adjoined in order to cover large slopes. For this purpose, the mats are butt-joined laterally and connected by Velcro strip on the lower side (
At the upper edge of the modules five holes reinforced with eyelets are arranged over the complete width. The outer holes are arranged at an offset of 10 cm from the right edge. The other holes are distributed over the tab at a spacing of 45 cm. At the upper edge of the mats, a tab of a length of 5 cm is arranged along the complete width. In this tab, five holes are disposed which are reinforced by eyelets. The outer holes are arranged at an offset of 10 cm from the right edge. The other holes are distributed over the tab at a spacing of 45 cm. On the lower side, disposed 10 cm from the right and the left edge, there are five tabs with eyelets in each case (
The tabs disposed at the upper edge of the mats are covered through the overlap of the mats in the direction of travel.
Example 3 relates to the textile ski piste for use as the sliding surface for the off-run of ski jumps or also drag lift tracks.
The sliding surface (
The textile piste is installed such that the longitudinal orientation of the warp threads coincides with the direction of travel (
The loss of the warp threads (
Thereby, ridges and grooves are created both in the direction of travel and transversal to the direction of travel. The ridges and grooves in the direction of travel stabilize the traveling, while the ridges and grooves transversal to the direction of travel increase the decelerating effect upon snowplow descent.
The ridges have a width and length dimensioning of around 2 cm. The grooves have a width of around 2 cm.
The warp threads (
The weft threads (
The fabric is coated on the lower side with a 0.5 mm thick PVC layer (
The covering of the off-run area of a drag lift route is effected by adjoining the mats of a width of 2 m and a length of 10 m. The mats are butt-joined laterally and connected by Velcro strip on the lower side (
The mats are fixed at the left and right edge in the direction of travel at a spacing of 1 m by pegs or screws (
The tabs disposed at the upper edge of the mats are covered through the overlap of the mats in the direction of travel.
Example 4 relates to a textile piste used as mat for cross-country skiing.
The mat is constructed of two layers. The sliding surface (
The sliding surface of the fabric (
The float warp threads serving as the artificial sliding surface are formed of the material polypropylene ester that has particularly pronounced sliding properties. The textile construction of the warp threads is a monofilament yarn or spliced yarn (
The weft threads (
To carry out the classic cross-country skiing technique, a double track is incorporated in the artificial sliding surface. Each track guides one ski. The spacing between the tracks, when viewed from the center of the track, amounts to 23 cm. The track width is 6 cm to 7 cm. The configuration of the track and the guiding of the skis is effected by protrusions formed e.g. by folding the piste material. The bars or folds are 2.5 cm high and are fixed e.g. by sewing (
The overall width of the mat amounts to 50 cm. The tracks are arranged such that the same spacing to the edge is formed on the left and on the right.
The artificial sliding mat can be modified by tracks is sewed up with the fleece layer arranged thereunder. The fleece is 6 mm thick and formed of meshed polypropylene fibers.
A cross-country skiing piste of a length of 400 m is assembled of 20 modules or mats of a length of 20 m by adjoining the front sides. The fixation to the ground is effected on the right and on the left and in the center of the front sides at a spacing of 5 cm from the edge by pegs (
From the above description, it is clear to the person skilled in the art that the individual, mutually independent features of the examples can be combined with each other as desired and/or can occur in several examples.
The foregoing description of the preferred embodiment of the invention has been presented for purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed, and modifications and variations are possible in light of the above teachings or may be acquired from practice of the invention. The embodiment was chosen and described in order to explain the principles of the invention and its practical application to enable one skilled in the art to utilize the invention in various embodiments as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the claims appended hereto, and their equivalents. The entirety of each of the aforementioned documents is incorporated by reference herein.
Number | Date | Country | Kind |
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102013014285.7 | Aug 2013 | DE | national |
This application is a continuation-in-part application of International Patent Application No. PCT/EP2014/067968 filed on Aug. 25, 2014, which claims priority to and benefit of the filing of German Patent Application DE 10 2013 014 285.7 filed on Aug. 24, 2013. The aforementioned applications are hereby incorporated by reference in their entirety.
Number | Date | Country | |
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Parent | PCT/EP2014/067968 | Aug 2014 | US |
Child | 15051923 | US |