Field of Invention
This invention relates generally to flexible packages and more particularly to apparatus in the form of a fitment for mounting on a flexible package holding a liquid and an associated piercer for insertion into the fitment to dispense liquid from the package and to methods for dispensing a liquid from a flexible package.
Description of Related Art
Various flexible packages, for dispensing bulk liquids are commercially available. Such packages are typically in the form of a flexible bag in which the liquid to be dispensed is located and a fitment mounted on the bag and which is arranged to receive a piercing member. Typically the fitment is mounted on the bag by means of a flange. The piercing member serves to pierce the wall of the bag on which the fitment is mounted to provide access to the liquid within the bag so that it can be dispensed therefrom. External attachment of the fitment's flange to the flexible bag permits the storage of liquids in air-tight and even sterile condition within the bag through means of high production capacity heat sealing equipment until, and possibly even after, such time as the liquid is dispensed. Other embodiments of dispensing apparatus have been long used for other functions. “Push to activate” and “twist to activate” dispensing apparatus that pierce a flexible or semi-rigid container are well known.
The patent literature includes various examples of flexible packages making use of fitments and piercing members received in the fitments to pierce the bag to dispense its liquid contents. See for example, U.S. Pat. No. 3,239.104 (Scholle); U.S. Pat. No. 4,322,018 (Rutter); U.S. Pat. No. 4,214,675 (Schmit); U.S. Pat. No. 5,497,909 (Wirsig et al.); U.S. Pat. No. 7,559,432 (Mavin et al.); U.S. Pat. No. 8,070,014 (Wisniewski et al.); and U.S. Pat. No. 8,733,600 (Pritchard).
While the aforementioned packages with fitments may be generally suitable for their intended purposes, they suffer from one or more drawbacks, e.g., simplicity of construction, cost, ease of use, etc. The subject invention addresses the needs of the prior art.
One aspect of this invention is apparatus for dispensing a liquid from within a flexible package. The apparatus comprises a fitment and a piercing member. The fitment comprises a body having a passageway extending therethrough, and a flange. The passageway has a central longitudinal axis. The flange is configured for securement to a wall of the flexible package, whereupon a portion of the wall of the flexible package is located within the passageway. The piercing member comprises a distally located section, a proximally located section, and a passageway extending through the distally located section and the proximally located section. The piercing member has a piercing tip configured to be rotated in a first rotation direction about the central longitudinal axis. The piercing tip comprises a leading tooth and a plurality of trailing teeth. The leading tooth is configured for less aggressive cutting than the plurality of trailing teeth. The leading tooth is configured to engage a portion of the wall of the package upon rotation of the piercing member about the central longitudinal axis in the first rotational direction to cut and pierce therethrough at the same time that the plurality of trailing teeth engage respective portions of the wall of the package to cut and pierce therethrough, whereupon the piercing tip penetrates through the wall of the package to enable the liquid within the package to flow into and through the passageway of the piercing member.
In accordance with one preferred aspect of the apparatus of this invention, the plurality of trailing teeth comprise a series of a first trailing tooth and a last trailing tooth, and wherein the piercing tip additionally comprises a gap between the leading tooth and the last trailing tooth, whereupon when the piercing member penetrates the wall of the package it creates a flap which remains connected to the wall of the package.
In accordance with another preferred aspect of the apparatus of this invention, each of the plurality of trailing teeth is of identical construction.
In accordance with another preferred aspect of the apparatus of this invention, the leading tooth includes a piercing point, and wherein each of the trailing teeth is serrated and comprises a series of a first piercing point, a second piercing point and a third piercing point, wherein the second piercing point is located between the first and third piercing points, and wherein all of the piercing points are of the same height.
In accordance with another preferred aspect of the apparatus of this invention, the leading tooth includes a generally linear shallow angle leading edge and a convex arcuate trailing edge, and wherein the piercing point of the leading tooth is located between the concave arcuate leading edge and the convex arcuate trailing edge.
In accordance with another preferred aspect of the apparatus of this invention, each of the trailing teeth comprises a generally linear steep angle leading edge and an elongated arcuate trailing edge.
In accordance with another preferred aspect of the apparatus of this invention, the piercing tip has a predetermined periphery, and wherein each of the teeth extends for a respective portion of the predetermined periphery, each of the respective portions being the same.
In accordance with another preferred aspect of the apparatus of this invention, the plurality of trailing teeth consists of four trailing teeth and wherein the gap extends for approximately 70 degrees along the predetermined periphery measured about the central longitudinal axis.
In accordance with another preferred aspect of the apparatus of this invention, when the piercing member is located within the passageway of the fitment an interface is created therebetween and wherein the apparatus additionally comprises a first sealing member and a second sealing member for sealing the interface.
In accordance with another preferred aspect of the apparatus of this invention, the first sealing member is configured to form the compression seal before the piercing tip penetrates the wall of the package and the second sealing member is configured to form a compression seal in the interface after the piercing tip has penetrated the wall of the package.
Another aspect of this invention is a flexible package configured for dispensing a liquid therefrom. The flexible package comprises a hollow member having a wall formed of a flexible material and a dispensing apparatus for dispensing a liquid from within the flexible package. The dispensing apparatus comprises a fitment and a piercing member. The fitment comprises a body having a passageway extending therethrough, and a flange. The passageway has a central longitudinal axis. The flange is configured for securement to a wall of the flexible package, whereupon a portion of the wall of the flexible package is located within the passageway. The piercing member comprises a distally located section, a proximally located section, and a passageway extending through the distally located section and the proximally located section. The piercing member has a piercing tip configured to be rotated in a first rotation direction about the central longitudinal axis. The piercing tip comprises a leading tooth and a plurality of trailing teeth. The leading tooth is configured for less aggressive cutting than the plurality of trailing teeth. The leading tooth is configured to engage a portion of the wall of the package upon rotation of the piercing member about the central longitudinal axis in the first rotational direction to cut and pierce therethrough at the same time that the plurality of trailing teeth engage respective portions of the wall of the package to cut and pierce therethrough, whereupon the piercing tip penetrates through the wall of the package to enable the liquid within the package to flow into and through the passageway of the piercing member.
In accordance with one preferred aspect of the flexible package of this invention, the plurality of trailing teeth comprise a series of a first trailing tooth and a last trailing tooth, and wherein the piercing tip additionally comprises a gap between the leading tooth and the last trailing tooth, whereupon when the piercing member penetrates the wall of the package it creates a flap which remains connected to the wall of the package.
In accordance with another preferred aspect of the flexible package of this invention, each of the plurality of trailing teeth is of identical construction.
In accordance with another preferred aspect of the flexible package of this invention, the leading tooth includes a piercing point, and wherein each of the trailing teeth is serrated and comprises a series of a first piercing point, a second piercing point and a third piercing point, wherein the second piercing point is located between the first and third piercing points, and wherein all of the piercing points are of the same height.
In accordance with another preferred aspect of the flexible package of this invention, the leading tooth includes a generally linear shallow angle leading edge and a convex arcuate trailing edge, and wherein the piercing point of the leading tooth is located between the concave arcuate leading edge and the convex arcuate trailing edge.
In accordance with another preferred aspect of the flexible package of this invention, each of the trailing teeth comprises a generally linear steep angle leading edge and an elongated arcuate trailing edge.
In accordance with another preferred aspect of the flexible package of this invention, the piercing tip has a predetermined periphery, and wherein each of the teeth extends for a respective portion of the predetermined periphery, each of the respective portions being the same.
In accordance with another preferred aspect of the flexible package of this invention, the plurality of trailing teeth consists of four trailing teeth and wherein the gap extends for approximately 70 degrees along the predetermined periphery measured about the central longitudinal axis.
In accordance with another preferred aspect of the flexible package of this invention, when the piercing member is located within the passageway of the fitment an interface is created therebetween and wherein the apparatus additionally comprises a first sealing member and a second sealing member for sealing the interface.
In accordance with another preferred aspect of the flexible package of this invention, the first sealing member is configured to form the compression seal before the piercing tip penetrates the wall of the package and the second sealing member is configured to form a compression seal in the interface after the piercing tip has penetrated the wall of the package.
The invention will be described in conjunction with the following drawings in which like reference numerals designate like elements and wherein:
Referring now to the various figures of the drawing wherein like reference characters refer to like parts, there is shown in
The fitment 20 basically comprises a body that is a molded, hollow component formed of any suitable material, e.g., a plastic. In one exemplary preferred embodiment of this invention the fitment is an injection molded plastic member made of a single thermoplastic polymer, such as polyethylene, that is able to be heat welded or ultrasonically welded to a flexible bag or container. The body includes a planar flange 26 having a planar rear surface 28 (
The details of the construction and operation of the piercing member 24 will be described shortly. Suffice it for now to state that the piercing member is arranged to be received within the central passageway 36 of the fitment and moved to an extended or deployed position wherein a sharp tip portion of the piercing member passes through the frangible zone of the bag's wall to pierce that wall portion such that the tip and a contiguous portion of the piercing member will be located within the interior of the bag. Once the piercing tip portion is within the bag, the liquid contents can flow out through the piercing member.
The piercing member basically comprises a tubular member having a proximally located section 38 and a distally located section 40. The distal end of the distally located section 40 is in the form of a sharpened piercing tip 42. The proximal end portion of the proximally located section 38 has a tapering sidewall 44 terminating at a generally planar proximal end face 46. The tapering sidewall 44 is provided to enable a dispensing tube (not shown) to be connected to it. The dispensing tube can form some portion of a dispensing device or can serve as the input to a receptacle or storage container into which the liquid from the bag 10 will flow when the piercing member is fully deployed, as will be described later.
A central passageway 48 (
As mentioned above the piercing member 24 is configured to be inserted into the central passageway 36 of the fitment 22 and moved therealong so that its piercing tip 42 penetrates the frangible zone of the wall of the bag 10 on which the fitment is mounted. In accordance with one preferred aspect of this invention the piercing member is configured to be screwed into, e.g., threadedly engage, the fitment to provide a mechanical advantage in the deployment and piercing of the wall of the bag. In particular, a helical or spiral slot section 52 is provided in the collar 30 adjacent the flange 32. The helical slot section forms a section of a screw-thread which is configured to receive a mating section of a screw-thread 54 on the piercing member so that the piercing member can be screwed into the central passageway. The screw thread 54 is located on the outer surface of the distally located section 40. Thus, when the distally located section of the piercing member is inserted into the passageway 36 of the fitment the male screw-thread 54 of the piercing member will engage and slide along the female screw-thread 52 of the fitment as the piercing member is twisted about its longitudinal axis. This action will bring the sharp piercing tip 42 of the piercing member into engagement with the wall of the bag at the frangible zone to thereby penetrate through that zone like shown in
In order to prevent leakage of the liquid out of the interface between the piercing member and the fitment once the piercing member has penetrated the wall of the bag, the apparatus 20 includes two sealing members or rings. In particular, as best seen in
In order to hold the piercing member in its fully deployed state to thereby prevent it from backing out of the fitment, the piercing member 24 includes an annular locking ring 60 having a ramped or inclined outer surface. The locking ring 60 is located distally of the sealing ring 58 and includes a proximally facing end surface that serves as a stop. In particular, when the piercing member is inserted into the central passageway 36 and screwed therein the ramped surface of the locking ring 60 will be compressed slightly and will slide along the inner surface of the passageway 36 until it passes the rear face 28 of the fitment, whereupon the ring 60 will expand outward so that its stop surface 60 will engage the rear face of the fitment like shown in
In accordance with one preferred aspect of this invention a removable dust cover (not shown), in the form of an adhesive sticker, is adhesively secured on the front face 34 of the fitment, thereby sealing the proximal end of the fitment's passageway 36. Thus, with the fitment fixedly mounted on the outer surface of the wall 10A of the bag 10, the passageway 36 will be kept isolated from any dust or contaminants in the ambient surroundings by the removable cover, thereby ensuring that the interior of the passageway 36 is kept sanitary. When it is desired to dispense the liquid from the bag, all that is required is to remove (e.g., peel off) the removable cover and then insert the distal end of the piercing member into the proximal end of the passageway 36 so that the male screw threads 54 of the piercing member engage the female screw threads 52, whereupon twisting of the piercing member causes the piercing member to be screwed into its extended or deployed position. In that position the sharp tip portion 42 of the piercing member will have cut through the frangible zone of the bag's wall such that the tip and a contiguous portion of the piercing member will be located within the interior of the bag. Thus, the contents of the bag can then flow through and out of the fitment's passageway 48.
Turning now to
The piercing member 124 is also an integrally molded unit preferably formed of the same plastic material as the fitment, but can be of other suitable materials. In any case the piercing member is a tubular member having a proximally located section 138 and a distally located section 140. The distal end of the distally located section 140 comprises a piercing tip that includes plural cutting teeth 142 extending a major portion of the periphery of the distal end of the distally located section 140. The teeth 142 will be described later. Suffice it for not to state that when the piercing member is inserted into the fitment and screwed into its deployed position, the teeth 142 pierce and cut the wall 10A of the bag or pouch at the frangible penetration zone 10B to create a flap opening thereat. The proximal end portion of the proximally located section 138 has a tapering sidewall 144 terminating at a generally planar proximal end face 146 (
As best seen in
A first annular flange 150 projects outward from the body of the piercing member 124 between the proximally located section 138 and the distally located section 140 at the location of the interface between the passageway sections 148A and 148B. A second annular flange 152 projects outward from the body of the piercing member 124 slightly distally of the flange 150. As best seen in
The male thread sections are configured to enter and slide along the female thread sections to screw the piercing member into the fitment, whereupon the teeth 142 of the piercing member will cut an opening in the frangible zone of the wall section 10A. That cutting operation will be described in detail later. Suffice it for now to state that when the piercing member is screwed into its fully extended or deployed state or position, the open distal end of the piercing member will be located within the interior 12 of the bag or pouch. Thus, the liquid in the bag can flow into the section 148A of the central passageway, from there it can flow into the section 148B and out the open end 146.
In order to hold the piercing member in its fully deployed state to thereby prevent it from backing out of the fitment, the dispensing apparatus includes a detent mechanism (to be described shortly). The detent mechanism also serves to ensure that the piercing cannot be reused after it has been fully deployed in the fitment. As will be seen from the description to follow the apparatus 120 is configured so that when its piercing member has been screwed to its fully extended (deployed) position, it will be locked in place thereat by the detent mechanism. By so doing the piercing member is precluded from being reused on another bag, since such a reuse could expose the liquid in the other bag to contamination by any contaminants on the reused piercing member.
The detent mechanism basically comprises a pair of thread locks 168 (
Operation of the detent mechanism is as follows. The distal end of the piercing member is inserted into the proximal end of the central passageway 136 of the fitment by the user with the piercing member oriented so that its male thread sections 158 are axially aligned with the entrances 162 of respective female thread sections 160 of the fitment. The piercing member is then moved, e.g., pushed, distally so that the male thread sections enter the entrances of the aligned female thread sections. Once that has occurred, the user can screw the piercing member into the fitment to cause the teeth 14 of the piercing member to cut into the wall 10A of the bag at the frangible zone 10B. That screwing action is achieved by the user grasping the ribs 130A of the collar with one hand, while grasping the finger tabs 154 of the piercing member with the other hand to twist the piercing member with respect to the fitment in the clockwise direction. That twisting action causes the helical male thread sections 158 to slide along the helical female thread sections from the entrance of those sections until the leading edge of the male thread sections reach the peaked cam surfaces 174 of the thread locks 168. When that occurs, the male thread sections 158 slide along and ride up the up-sloped portions of the peaked cam surfaces 174 and then ride down the down-sloped portions of the peaked surfaces and flex somewhat until they reach the angularly extending undercut surfaces 176 of the thread locks, where they then snap into place. This action traps the male thread sections 158 at the locations 164 between the flange 166 and the undercut surfaces of the thread locks 168. At the same time that this occurs, the bosses 172 of the finger tabs 154 will have slid into their respective notches 170 in the flange 166 of the fitment precluding any further twisting of the piercing member with respect to the fitment. Those combined actions effectively lock the piercing member in its extended or deployed position.
Turning now to
As best seen in
In order to prevent leakage of the liquid out of the interface between the piercing member 124 and the fitment 122 once the piercing member has penetrated the wall of the bag, the apparatus 120 includes two sealing members or rings. In particular, as best seen in
Turning now to
The cover 130 is configured to be torn away from the collar by the breaking of the frangible tear line. To that end, the tab 188 is arranged to be grasped by the user extending either his/her thumb or index finger into the opening 190 to engage the undersurface of the tab 188, while his/her index finger or thumb (as the case may be) engages the upper surface of the tab. The user then pulls upward on the tab, whereupon the ring 134 and the disk 186 break away from the collar, leaving the fitment secured to the bag in the condition shown in
Turning now to
The distal end of the distally located section 140 of the piercing member 224 comprises a piercing tip that includes plural cutting teeth extending along a major portion of the periphery or circumference of the distal end of the distally located section 140. In the exemplary embodiment shown there are five teeth, namely, a leading tooth 230, followed by four successive trailing teeth 232, 234, 236, and 238. The five teeth 230-238 extend about the periphery of the distally located section except for a gap 240 which is located between the leading tooth 230 and the last trailing tooth 238. In the exemplary embodiment shown each of the teeth 230-238 extends for the same portion of the circumference, e.g., approximately 58 degrees, of the distally located section, whereas the gap 240 extends for approximately 70 degrees of the circumference of the distally located section. The trailing teeth 232-238 are shaped and constructed to cut more aggressively than the leading tooth 230, as will be described later.
As best seen in
All of the trailing teeth are identical and of a serrated construction. In particular, each trailing tooth includes a first or leading point P1, a second or middle point P2, and a third or trailing point P3. The second or middle point P2 of all of the trailing teeth are of the same height as the point P of the leading tooth 230, so that all of the teeth 230-238 engage the wall 10A of the bag or pouch at the same time when the piercing member 224 is initially brought into engagement with the wall of the bag to pierce it. As best seen in
The piercing member 224 is designed like the piercing member 124 so that when the piercing member 224 is used it is pushed through the passageway 136 of the fitment 122 to engage and initially puncture the wall 10A of the bag or pouch at the penetration zone 10B to pierce therethrough. After that has occurred the piercing member 224 is twisted in the clockwise direction to screw it deeper into the passageway 136, whereupon the point P1 of the leading tooth 230 and the second (middle) points P2 of all of the trailing teeth 232, 234, 236 and 238 will pierce the wall of the bag at the same time, since they all are of the same height. This action starts the propagation of a cut in the material, e.g., film, making up the wall of the bag from each point as it pierces the portion of the wall of the bag at the location of that point. In particular, the point P of the leading tooth 230 pierces a portion of the wall 10A to produce a cut therein at the location of the point P, which cut propagates linearly in the forward (clockwise) direction and rearward (counterclockwise) direction. At the same time that the point P of the leading tooth 230 pierces the wall 10A, the second (middle) points P2 of each of the trailing teeth 232, 234, 236 and 238 pierce the wall 10A at their respective locations to produce a series of sequential spaced apart cuts. Each of those spaced cuts propagates linearly from the second point P2 of the particular trailing tooth forward toward the first point P1 of that tooth and backward towards the third point P3 of that tooth. Once the piercing member has been screwed into the passageway 126 so that first and third points, P1 and P3, respectively, of each of the trailing teeth engage the wall 10A they pierce the wall at their respective locations to extend the length of each of the cuts of the series of sequential cuts. Upon further screwing of the piercing member into the fitment the sequential cuts produced by the trailing teeth 232-238 will continue to propagate in the forward direction and rearward direction until those sequential cuts merge together with the cut produced by the leading tooth 230. That action forms a continuous circular cut of less than 360 degrees, thereby creating the generally circular flap at the penetration zone 10B like shown in
It should be pointed out at this juncture, that while not mandatory, it is desirable that the trailing edge of each of the trailing teeth be somewhat elongated to keep the number of teeth of the piercing tip to a minimum but enabling the piercing tip to make a clean, effective cut quickly and easily. As will be appreciated by those skilled in the art, by keeping the number of teeth to a minimum the pushing force necessary to initially pierce the wall 10A is kept relatively low. It has been found that using one leading tooth and four trailing teeth (for a total of five equal-width teeth) the piercing member 224 provides an optimal combination of a relatively low pushing force to initially pierce the material making up the wall of the bag or pouch, while enabling the teeth to easily and cleanly cut that material as the piercing member is screwed into the fitment.
As mentioned earlier the leading tooth 230 is less aggressive in its cutting action than the trailing teeth 232-238. This is a result of the fact that leading edge 242 of the leading tooth extends a shallower angle to an axis extending parallel to the central longitudinal axis A than the more steep leading edge of each of the trailing teeth 232-238. Moreover, the leading tooth only includes one point P, whereas the trailing teeth each are serrated to include three sharp piercing points P1, P2, and P3. Making the leading tooth less aggressive reduces the possibility of completely severing the flap from the bag or pouch.
It must be pointed out at this juncture that the construction of the piercing tip of the piercing member 224 as described above, while preferred, is not mandatory. Thus, other piercing tips with fewer or greater number of teeth may be constructed in accordance with this invention. Moreover, if desired the leading tooth may be serrated to include one or more points. Further still, the trailing teeth may be constructed so that if they are serrated they have less than three points or more than three points.
As mentioned above the piercing member 224 differs from the piercing member 124 in that the finger tabs for effecting the twisting (screwing) of the piercing member into the fitment are different. In particular, as can be seen in
As will be appreciated by those skilled in the art from the foregoing, the apparatus of this invention makes use of the mating threads the fitment and the piercing member to provide a mechanical advantage in deploying the piercing member through the throat of the fitment to pierce the wall of the flexible bag. That mechanical advantage allows for typical hand force application to the piercing member in a twisting manner to penetrate bags or containers made of flexible films of much higher durability and puncture resistance than previously deemed possible without significant effort. The subject invention also allows for forward placement of the sealing ring on the outer circumference of the piercing member to ensure fluid-tight sealing of the assembly before, during and after piercing the container to permit fluid flow.
While the invention has been described in detail and with reference to specific examples thereof, it will be apparent to one skilled in the art that various changes and modifications can be made therein without departing from the spirit and scope thereof.
This application is a Continuation-In-Part of U.S. application Ser. No. 15/250,252, filed on Aug. 29, 2016, entitled Aseptic Package Fluid Dispensing Apparatus And Methods Of Dispensing Liquids From Flexible Packages, which in turn claims the benefit under 35 U.S.C. § 119(e) of Provisional Application Ser. No. 62/213,932 filed on Sep. 3, 2015, entitled Aseptic Package Fluid Dispensing Apparatus and Methods Of Dispensing A Liquid From A Flexible Package, both of which prior applications are assigned to the same assignee as this invention and the entire disclosures of which are hereby incorporated by reference herein.
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Number | Date | Country | |
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20180029774 A1 | Feb 2018 | US |
Number | Date | Country | |
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62213932 | Sep 2015 | US |
Number | Date | Country | |
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Parent | 15250252 | Aug 2016 | US |
Child | 15782262 | US |