Ash fluidization system and method

Information

  • Patent Application
  • 20080022907
  • Publication Number
    20080022907
  • Date Filed
    July 28, 2006
    17 years ago
  • Date Published
    January 31, 2008
    16 years ago
Abstract
A system for fluidizing ash in a duct of a selective catalytic reduction system. The system includes a duct, a source for generating compressed air, and an air injection header joined with the source and joined with the duct via one or more holes in the duct. The air injection header is adapted to inject compressed air from the source to the areas of the duct prone to dust build-up. The air injection header includes a sub-header joined with a plurality of injection lances. Each of the plurality of injection lances has an end nozzle. The end nozzle may have a mushroom cap or an angled end configuration to direct air in a particular direction.
Description

BRIEF DESCRIPTION OF THE DRAWINGS

For the purpose of illustrating the invention, the drawings show a form of the invention that is presently preferred. However, it should be understood that the present invention is not limited to the precise arrangements and instrumentalities shown in the drawings, wherein:



FIG. 1 is a section view of a SCR system operating at a low load;



FIG. 2 is a section view of a SCR system operating at a full load;



FIG. 3A is a section view of a system according to one embodiment of the present invention;



FIG. 3B is an isometric view of a sub-header according to one embodiment of the present invention;



FIG. 4 is a section view of a nozzle according to one embodiment of the present invention;



FIGS. 5A-5C are section views of a nozzle according to various embodiments of the present invention; and



FIG. 6 is a section view of a manifold for use in an embodiment of the present invention.





DETAILED DESCRIPTION

Referring now to the drawings in which like reference numerals indicate like parts, and in particular, to FIGS. 3A and 3B, one aspect of the present invention is a system 120 for fluidizing ash to prevent the formation of a pile 122 of a dust 123 in a duct 124 of a selective catalytic reduction system (SCR). In system 120, compressed air (not shown) from an air compressor 126 or a plant air supply (not shown) is injected to the areas of duct 124 prone to build-up of dust 123.


System 120 is typically located in an area of an SCR that is prone to build-up of dust 123, e.g., see FIGS. 1 and 2. An air injection header 128 is joined with duct 124 via one or more holes 130 in the duct. Air injection header 128 typically includes a control valve 131 for controlling the flow of air and isolating portions of system 120 for maintenance. Air injection header 128 typically includes a sub-header 132 joined with a plurality of injection lances 134. Each injection lance 134 generally includes an end nozzle 136.


Referring now to FIGS. 4 and 5A-5C, end nozzle 136 may have a mushroom cap 137, an angled end 138, a perforated end 139, or an open end 140 to direct compressed air 141 in a particular direction. Mushroom cap 137 is configured to direct compressed air 141 flowing upwardly through lance 134 downwardly to a surface of duct 124 (see arrows). Angled end 138 is configured to direct compressed air 141 flowing upwardly through lance 134 in a particular direction, e.g., laterally (see arrows). Perforated end 139 is configured to direct compressed air 141 flowing upwardly through lance 134 in a particular direction, e.g., laterally. Open end 140 is configured to direct compressed air 141 flowing upwardly through lance 134 in a particular direction, e.g., upwardly. Mushroom cap 137, angled end 138, perforated end 139, and open end 140 may be configured, e.g., include screens or appropriately sized opening, to help prevent dust 123 from entering lance 134. It is contemplated that each type of end nozzle 136 may be adjustable or movable in myriad directions, e.g., telescopically, rotationally, vertically, horizontally, laterally, axially, etc. Plurality of lances 134 within a single sub-header 132 may include any combination of different types of end nozzles 136. Alternatively, as illustrated in FIG. 3B, at least one of plurality of lances 134 may not include an end nozzle 136 and compressed air 141 may flow upwardly through the lance and through hole 130 in duct 124.


Referring now to FIG. 6, in another embodiment, sub-header 132 includes a box-like manifold 142, which has a top 144, bottom 146, and sides 148 that form an interior cavity 150. Top 144 includes a top surface 152. Top surface 152 may includes an outside lip 153 that rests on duct 124 to ensure an airtight fit between sub-header 132 and the duct. A plurality of injection lances 134 extend upwardly through top surface 152 and inject compressed air from interior cavity 150, which is provided by air injection header 128, to the areas of duct 124 prone to build-up of dust 123. One or more of plurality of injection lances 134 may be fitted with an end nozzle 136. Optionally, a motorized, pneumatic cylinder, or other mechanism 154 is joined with manifold 142 and is configured to move the manifold back and forth laterally (see arrow) to facilitate the movement of dust 123 in duct 124. It is also contemplated that such a mechanism may be used to move the manifolds in FIGS. 3A and 3B.


In use, air from compressor 126 is sent to an air injection header 128. Air injection header 128 feeds sub-headers 132 that in turn, feed air into injection lances 134. Lances 134 extend into duct 124 through holes 130. The number of lances 134 may vary depending on the size of the SCR system. Each sub-header 128 typically feeds multiple injection lances 134. At the end of each injection lance 134 is typically a nozzle 136. Air exiting each nozzle 136 causes dust 123 in the area of nozzle 136 to fluidize and become re-entrained in the flue gas flowing through duct 124.


The use of a compressed air system to eliminate ash deposition in an SCR system offers advantages over prior art designs in that it eliminates dust avalanches from falling onto the catalyst and plugging it. The present invention has the advantage of compressed air being an inexpensive medium and readily available. Maintenance needs for air compressors are well known, easy to perform, and inexpensive. Additionally, because the nozzle design and header arrangement can be customized for plant specific requirements, aspects of the present invention may be easily modified.


Although the invention has been described and illustrated with respect to exemplary embodiments thereof, it should be understood by those skilled in the art that the foregoing and various other changes, omissions and additions may be made therein and thereto, without parting from the spirit and scope of the present invention. Accordingly, other embodiments are within the scope of the following claims.

Claims
  • 1. A system for fluidizing ash in a duct of a selective catalytic reduction system, comprising: a selective catalytic reduction system including a duct;a source for generating compressed air; andan air injection header joined with said source and joined with said duct via one or more holes in said duct, wherein said air injection header is adapted to inject compressed air from said source to the areas of said duct prone to dust build-up.
  • 2. A system according to claim 1, wherein said air injection header further comprises a sub-header joined with a plurality of injection lances, each of said plurality of injection lances having an end nozzle.
  • 3. A system according to claim 2, wherein said end nozzle includes one of a mushroom cap, an angled end configuration, a perforated end configuration, or an open end configuration.
  • 4. A system according to claim 2, wherein said end nozzle is adjustable or movable.
  • 5. A system according to claim 1, wherein said air injection header further comprises a manifold including a top surface having a plurality of injection lances for directing a plurality of compressed air injections to the areas of the ductwork prone to dust build-up.
  • 6. A system according to claim 5, further comprising a means for moving said manifold laterally to facilitate the movement of dust in said duct.
  • 7. A system according to claim 6, wherein said means for moving includes a motor or pneumatic cylinder.
  • 8. A system for fluidizing ash in a duct of a selective catalytic reduction system, comprising: a duct;means for generating compressed air; andan air injection header joined with said means for generating compressed air and joined with said duct via one or more holes in said duct, said air injection header including a sub-header joined with a plurality of injection lances, each of said plurality of injection lances having an end nozzle, wherein said air injection header is adapted to inject compressed air from said means for generating compressed air to the areas of said duct prone to dust build-up.
  • 9. A system according to claim 8, wherein said end nozzle includes one of a mushroom cap, an angled end configuration, a perforated end configuration, or an open end configuration.
  • 10. A system according to claim 8, wherein said end nozzle is adjustable or movable.
  • 11. A system according to claim 8, wherein said air injection header further comprises a manifold including a top surface having a plurality of injection lances for directing a plurality of compressed air injections to the areas of said duct prone to dust build-up.
  • 12. A system according to claim 11, further comprising a means for moving said manifold laterally to facilitate the movement of dust in said duct.
  • 13. A system according to claim 12, wherein said means for moving includes a motor or pneumatic cylinder.
  • 14. A method for fluidizing ash in a duct of a selective catalytic reduction system, comprising: providing a selective catalytic reduction system including a duct;generating compressed air; andinjecting said compressed air to the areas of said duct prone to dust build-up via an air injection header and one or more holes in said duct.
  • 15. A system according to claim 14, further comprising a means for moving said manifold laterally to facilitate the movement of dust in said duct.
  • 16. A selective catalytic reduction system comprising: a duct;a catalyst positioned within said duct; andmeans for injecting compressed air into said duct at a position upstream of said catalyst.
  • 17. A selective catalytic reduction system according to claim 16, wherein said means for injecting further comprise: means for generating compressed air; andan air injection header joined with said means for generating compressed air and joined with said duct via one or more holes in said duct, said air injection header including a sub-header joined with a plurality of injection lances, each of said plurality of injection lances having an end nozzle, wherein said air injection header is adapted to inject compressed air from said means for generating compressed air to the areas of said duct prone to dust build-up.
  • 18. A selective catalytic reduction system according to claim 17, wherein said end nozzle includes one of a mushroom cap, an angled end configuration, a perforated end configuration, or an open end configuration.
  • 19. A selective catalytic reduction system according to claim 17, wherein said end nozzle is adjustable or movable.