The present invention relates to vacuum cleaners. More specifically, the present invention relates to a system for cleaning the filters on vacuum cleaners and vacuum separation canisters.
Canister style vacuums have become quite common. They are frequently used in both residential and industrial applications. Canister vacuums may be used for vacuuming cars, cleaning in shops and garages, capturing dust from tools, cleaning fireplace ash, etc. Canister vacuums often have a pleated cylindrical filter inside of the debris canister. Large debris is deposited into the canister while dust is separated from the air by the filter.
Non-limiting and non-exhaustive examples of the present invention are described with reference to the following figures, wherein like reference numerals refer to like parts throughout the various views unless otherwise specified.
Corresponding reference characters indicate corresponding components throughout the several views of the drawings. Skilled artisans will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help to improve understanding of various examples of the present invention. Also, common but well-understood elements that are useful or necessary in a commercially feasible embodiment are often not depicted in order to facilitate a less obstructed view of these various embodiments of the present invention.
It will be appreciated that the drawings are illustrative and not limiting of the scope of the invention which is defined by the appended claims. The examples shown each accomplish various different advantages. It is appreciated that it is not possible to clearly show each element or advantage in a single figure, and as such, multiple figures are presented to separately illustrate the various details of the examples in greater clarity. Similarly, not every example need accomplish all advantages of the present disclosure.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. It will be apparent, however, to one having ordinary skill in the art that the specific detail need not be employed to practice the present invention. In other instances, well-known materials or methods have not been described in detail in order to avoid obscuring the present invention.
Reference throughout this specification to “one embodiment”, “an embodiment”, “one example” or “an example” means that a particular feature, structure or characteristic described in connection with the embodiment or example is included in at least one embodiment of the present invention. Thus, appearances of the phrases “in one embodiment”, “in an embodiment”, “one example” or “an example” in various places throughout this specification are not necessarily all referring to the same embodiment or example. Furthermore, the particular features, structures or characteristics may be combined in any suitable combinations and/or sub-combinations in one or more embodiments or examples. In addition, it is appreciated that the figures provided herewith are for explanation purposes to persons ordinarily skilled in the art and that the drawings are not necessarily drawn to scale.
The disclosure particularly describes a vacuum system with a filter cleaning device. The present disclosure describes how filter cleaning device may be used to clean debris from a vacuum filter without removal of the filter from the vacuum.
Turning now to
The lid 18 may be formed as a single piece. The lid 18 may include other attached structures such as a cover portion 22. The cover 22 is used to attach a gasket 26 to the lid 18. The gasket 26 is used to seal around a vacuum source such as a vacuum hose as discussed herein. The lid 18 typically includes one or more latch tabs 30 which extend downwardly from the lid to engage the canister 14 and secure the lid to the canister. If desired, the lid 18 may include various mounting bosses 34 for storing vacuum cleaning attachments or accessories such as a vacuum hose adapter 36.
The lid 18 includes mounting brackets 38 which allow a filter striker such as handle 42 to be attached to the lid. The handle 42 is pivotably mounted to the lid 18 via the mounting brackets 38. The handle 42 may move between a first position where the handle rests against the lid 18 as shown and a second position where the handle is pivoted up away from the lid to carry the vacuum 10. A torsion spring 46 is attached to a lid mounting bracket 38 and the handle 42. The torsion spring biases the handle 42 against the lid 18 in the position shown in
A vacuum separator without a vacuum motor may be used in combination with a vacuum source such as a vacuum to provide additional filtration. The gasket 26 has a hole 50 formed in the center which is sized to receive a vacuum suction hose from another vacuum. The suction hose from another vacuum (not shown) is placed into the hole 50, drawing air from inside of the canister 14. The lid 18 includes an inlet hole 54. The inlet hole 54 is sized to receive a vacuum hose which is used by a person to draw debris into the canister 14. Air is drawn through the inlet vacuum hose and into the canister 14 via hole 54, through a filter, and out of the canister via hole 50. The filter separates dust and debris from the air and retains the debris in the canister 14. If the vacuum 10 were formed as a stand-alone vacuum, a vacuum motor would typically be attached to the center of the lid 18. In this situation, the gasket 26 and hole 50 may not be necessary and the motor would draw air through the filter and out of the canister 14.
Turning now to
The lid 18 may also be formed with a filter mounting collar 66. The filter mounting collar extends downwardly from the bottom of the lid 18 and provides a location to mount a vacuum filter. A filter is inserted over the filter mounting collar 66 and secured thereto. The lid 18 may also include mounting brackets 70 for a spark arrestor or debris guard. Mounting brackets 70 are attached to the bottom of the lid 18 in a circle around the outside of the filter mounting collar 66. The lid 18 may include an air diverter 74 mounted below the air inlet hole 54. The air diverter 74 directs the incoming air in a circular pattern in the canister 14, helping to drop larger particles out of the air stream and keep the filter cleaner.
Turning now to
Air passes through the metal mesh 94 and then through the filter 78. Large pieces of debris are stopped by the metal mesh and kept from hitting the filter. This is particularly useful where the vacuum 10 is used for cleaning ash from a fireplace or the like. While pieces of inert debris will not typically harm a filter 78, small embers which are still burning may burn the filter. The spark arrestor 82 will keep these away from the filter 78 to prevent damage to the filter.
The spark arrestor bottom plate 90 has a number of holes 98 formed therethrough. The holes 98 are formed in a circular pattern adjacent the outer circumference of the bottom plate 90. The holes 98 allow debris to fall from the filter 78 and out of the spark arrestor. The bottom plate 90 may also be used to retain the filter 78; securing the filter 78 to the lid 18. As such, the bottom plate 90 may include a collar or indented portion 102 which engages the bottom rubber mounting ring of the filter 78. The spark arrestor top ring 86 includes mounting tabs which engage the mounting brackets 70. Once a filter 78 is placed on the lid 18, the spark arrestor 82 is placed over the filter and rotated to engage the top ring tabs and the mounting brackets 70 and lock the spark arrestor and filter in place.
As shown, the holes 98 are approximately one quarter of an inch wide and approximately one half of an inch long, and approximately 18 holes are disposed around the outer circumference of the bottom plate. The holes 98 provide a near continuous annular opening around the outer circumference of the bottom plate 90, allowing good evacuation of debris from the filter when cleaning the filter. Since the holes 98 provide a total area which is much less than the open area of the spark arrestor screen 94, most of the airflow through the spark arrestor 82 while the vacuum is in operation is through the screen 94 and not through the holes 98. The holes 98 are located below the pleated filter media sides of the filter 78, allowing debris to fall from the filter 78 and out of the spark arrestor/guard 82.
Turning now to
In order to clean the filter 78 and spark arrestor screen 94, the handle 42 is lifted into a vertical position (as shown in
A performance advantage in cleaning the filter may be obtained by having a rigid lid 18 (typically made of plastic), a rigid filter 78, and by having the filter 78 rigidly connected to the lid 18. This combination often transfers more momentum and a sharper impact to the filter 78 from the handle 42. The handle 42 is typically formed from a plastic such as a polyolefin which withstands repeatedly striking the lid 18.
Turning now to
The vacuum 10 includes a cylindrical canister 14 which has a bottom, a cylindrical side wall, and an open top side and a lid 18 which attaches to the top of the canister. The lid 18 typically includes one or more latch tabs 30 which extend downwardly from the lid to engage the canister 14 and secure the lid 18 to the canister 14. If desired, the lid 18 may include various mounting bosses 34 for storing vacuum cleaning attachments or accessories such as a vacuum hose adapter 36.
The lid 18 includes a handle 42 which is pivotably mounted to the lid 18. The handle 42 may move between a first position where the handle rests against the lid 18 as shown and a second position where the handle is pivoted up away from the lid to carry the vacuum 10. A torsion spring 46 is attached to the lid 18 and the handle 42. The torsion spring 46 biases the handle 42 against the lid 18 in the position shown in
The lid 18 is provided with a vacuum motor 106 which may often be mounted beneath a cover or inside of the lid. Although not shown for clarity, the vacuum motor 106 typically includes a motor, fan, housing, etc. as necessary to move air through the vacuum 10. A cord 110 and switch 114 may be provided to supply power to the vacuum motor 106 and to allow a user to control the operation of the vacuum motor 106. A collar 52 defining an air inlet hole 54 is sized to receive a vacuum hose 118 which is used by a person to draw debris into the canister 14. Air is drawn through the vacuum hose 118, into the canister 14 via hole 54, through a spark arrestor 82 and/or filter 78, and out of the canister via the vacuum motor 106. The vacuum motor 106 may direct the air through exhaust vents 122 formed in the lid 18.
The top view of
The vacuum 10 may include a debris guard/spark arrestor 82 which surrounds the filter 78. A debris guard 82 may prevent large objects from hitting the filter 78. A spark arrestor 82 may similarly prevent sparks from hitting the filter 78 if the vacuum 10 is intended to be used to collect ash from a fireplace. The guard/spark arrestor 82 is typically cylindrical in shape and may include a top mounting ring 86, bottom plate 90, and cylindrical guard screen 94 which forms the side walls of the spark arrestor and which is mounted between the top ring 86 and the bottom plate 90. The screen 94 in
The holes 98 may approximately one quarter of an inch wide and approximately one half to three quarters of an inch long, and approximately 15 to 20 holes may be disposed around the outer circumference of the bottom plate. The holes 98 provide a near continuous annular opening near the outer circumference of the bottom plate 90, allowing good evacuation of debris from the filter. Since the holes 98 provide a total area which is much less than the open area of the spark arrestor screen 94, most of the airflow through the spark arrestor while the vacuum is in operation is through the screen 94 and not through the holes 98.
The spark arrestor top mounting ring 86 has a hole through its center, allowing the spark arrestor 82 to be placed over a filter 78. The top mounting ring 86 is formed with retaining structures such as laterally protruding tabs which allow the spark arrestor/guard 82 to be attached to the mounting brackets 70. The top mounting ring 86 may include laterally protruding tabs which are captured by the mounting brackets 70 when the spark arrestor 82 is placed against the bottom side of the lid 18 and rotated to engage the tabs with the brackets 70.
The lid 18 may also include three or more mounting brackets 70 for securing a spark arrestor or debris guard 82 to the lid. The spark arrestor top mounting ring 86 interacts with the mounting brackets 70 to secure the spark arrestor 82 to the lid 18. Often, the spark arrestor 82 is placed against the lid with tabs located between the brackets 70 and the spark arrestor is then rotated to lock the spark arrestor in place by engaging the tabs with the brackets 70. The spark arrestor 82 is thus disposed over the filter 78 to enclose and protect the filter. The spark arrestor 82 is often used to secure the filter 78 to the vacuum lid 18.
Air passes into the vacuum 10 through the hose 18 and into the canister 14. The air passes through the metal mesh screen 94 and then through the filter 78, motor inlet hole 126, and out of the vacuum 10. Large pieces of debris are stopped by the metal mesh and kept from hitting the filter. This is particularly useful where the vacuum 10 is used for cleaning ash from a fireplace or the like. While pieces of debris will not typically harm a filter 78, small embers which are still burning may burn the filter. The spark arrestor 82 will keep these away from the filter 78 to prevent damage to the filter.
It has been determined that, for many types of jobs, a canister vacuum 10 will typically lose flow from a dirty filter 78 long before the canister 14 needs to be emptied. This is particularly true where dust is being collected into the vacuum 10. Rather than removing the lid 18 from the vacuum canister 14, removing a filter 78, and cleaning or replacing the filter, a user may simply lift the handle 42 and release the handle to cause the handle to strike the lid and remove debris from the filter. The user may do this several times quickly if desired and resume use of the vacuum 10. When a job is completed, the user may remove and replace or clean the filter 78.
The examples are advantageous as they allow the filter 78 to be cleaned easily without removing the filter from the vacuum 10 or otherwise opening the vacuum canister 14. This avoids the time loss of opening the vacuum and manually cleaning the filter and avoids the mess that often occurs while opening the vacuum and removing the filter. The filter can be cleaned very easily and quickly on location. It is further advantageous that the carrying handle 42 used to carry the vacuum 10 is also used to strike the lid 18 and clean the filter 78. This allows a person to carry the vacuum 10 and release the handle 42 from a vertical position when setting the vacuum down and clean the filter without any additional effort. The ease of cleaning the filter 78 means that the filter can be cleaned frequently during use of the vacuum 10 and performance of the vacuum is maintained.
The present invention is also advantageous in providing a spark arrestor (debris guard) 82 which has a screen 94 forming the circumferential wall of the arrestor and which has holes in the bottom of the spark arrestor to allow debris to fall out of the spark arrestor while cleaning the filter 78. The spark arrestor 82 may also serve as the attachment device for holding the filter 78 to the vacuum lid 18 (and thus the vacuum 10). Thus, a filter attachment device is provide which fits over the filter and generally encloses the filter and which also provides both a circumferential screen extending around the sides of the filter in a position which is adjacent and generally parallel to the pleated filter material and holes around the bottom of the attachment device which are not covered by a screen but which are open to allow debris to pass therethrough. This arrangement protects the filter from sparks or embers, for example, but allows debris to fall off of the filter and out of the attachment device while cleaning the filter.
The above description of illustrated examples of the present invention, including what is described in the Abstract, are not intended to be exhaustive or to be limitation to the precise forms disclosed. While specific examples of the invention are described herein for illustrative purposes, various equivalent modifications are possible without departing from the broader scope of the present claims. Indeed, it is appreciated that specific example dimensions, materials, voltages, currents, frequencies, power range values, times, etc., are provided for explanation purposes and that other values may also be employed in other examples in accordance with the teachings of the present invention.
The present application claims the benefit of U.S. Provisional Application Ser. No. 61/747,942, filed Dec. 31, 2012 and U.S. Provisional Application Ser. No. 61/817,749, filed Apr. 20, 2013, both of which are herein incorporated by reference in their entirety.
Number | Date | Country | |
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61747942 | Dec 2012 | US | |
61817749 | Apr 2013 | US |