The present disclosure relates to grinders in the form of a planer or drum grinder for milling surfaces such as asphalt or concrete. The planer has a multiplicity of cutters or grinding teeth oriented in selected arrangements. It is described in the context of a representative system that is added to prime movers, such as skid-steer loaders.
In normal use, a skid-steer loader has a loader bucket pivotally attached to two front lift arms. Optionally, the loader bucket of a skid-steer loader may be removed and alternate or auxiliary implements such as a planer may be attached to grind and remove hard surfaces such as pavement surfaces of concrete or asphalt such as in roads, bridges or parking lots. Such planers are sometimes called cold planers.
Common apparatus for grinding or planing away hard level surfaces such as asphalt roads or concrete roads commonly drive a rotating grinding cylinder or drum, the exterior surface of the drum has a multiplicity of cutters for grinding and cutting, typically teeth or carbide or diamond tipped cutters. The cutters can be replaced as they wear out. Such a grinding drum is commonly driven and controlled by a hydraulic machine which provides supporting and driving mechanisms for pressing the grinding drum against a flat surface to be ground or planed away, for rotatably driving the grinding drum causing its cutters to impinge upon the surface to be ground away, and for moving the grinding drum in a forward motion along the surface being ground. Typically, a cold planing apparatus incorporates a protective shroud to shield against flying debris.
In many cases, a surface planer is used to remove an area of material at a constant depth. In one version of the prior art, illustrated in
An improvement on grinder 50 with vertical plates is the elliptical disc arrangement disclosed in U.S. Pat. No. 5,791,737. An example is illustrated in
The elliptical plates 62 are tilted and fixed with respect to the axle. An elliptical plate 62 can be angled so that the path of its perimeter defines a cylindrical section relative to a shaft. When viewed along the axis of the shaft, the ellipse appears to be a circle. When such an elliptical plate is rotated about the shaft axis, all points on the ellipse edges orbit equidistant from the axis and the rotation defines a cylindrical section with a height and radius. The cutter paths all have the same radius around the axis of rotation, but may be offset laterally along the axis thus determining the cylindrical section height. The paths may be closely spaced or may overlap while the cutters are spaced in different spots along a shared orbit. This creates a continuous slot 65 of even depth (
Example embodiments include planers which may include shafts, plates and cutter arranged in specific orientations to obtain specialty cutting patterns. The arrangements may include angled elliptical plates defining cylindrical radii of different sizes. In some arrangements, the elliptical plates are arranged in combination with circular vertical plates. The planer can be mounted on a skid steer loader or similar support vehicle. The arrangements can be selected to form specific cutting patterns in a surface being ground, for example by an operator for the support vehicle.
In one embodiment, a planer for milling a surface includes a shaft to be moved over a surface to be ground in a direction of travel. At least one first elliptical plate is fixedly arranged in a non-perpendicular angle relative to the axis of rotation and carrying a set of cutters arranged so that as the shaft rotates, the cutters each orbit in a circle of constant radius around the axis of rotation defining a first circular cylindrical section with a first cylindrical radius. At least one second plate is also fixedly arranged on the shaft and carries a second set of cutters arranged so that as the shaft rotates about its axis of rotation the grinding teeth orbit circularly around the axis of rotation defining a second radius. The second radius differs from the first radius.
In some embodiments, the second plate is an elliptical plate. In alternate embodiments, the second plate may be a vertical circular plate. In one arrangement, a plurality of first elliptical plates and a plurality of second plates are arranged in an alternating pattern. In an alternate, arrangement, a plurality of first elliptical plates is arranged on opposing sides of a single second plate.
Some embodiments incorporate at least a third plate fixedly arranged on the shaft carrying a third set of cutters defining a third radius. The third radius is different from the first radius and the second radius.
Certain embodiments provide a planer for milling a surface including a shaft rotatably mounted along an axis of rotation. A first set of cutters is supported on the shaft and arranged in an angled elliptical pattern so that as the shaft rotates, the cutters each orbit in a circle at a first cylindrical radius around the axis of rotation. A second set of cutters is also supported on the shaft and arranged so that as the shaft rotates about its axis of rotation the cutters orbit circularly at a second radius around the axis of rotation. The second radius differs from the first radius. In some embodiments, the second set of cutters is arranged in an angled elliptical pattern relative to the axis of rotation. Alternately, the second set of cutters is arranged in a circular pattern perpendicular to the axis of rotation.
In further embodiments, a planer for milling a surface includes a shaft rotatably mounted along an axis of rotation. At least one angled plate is mounted with an apex portion coaxially aligned with the shaft. The plate includes a pair of portions angled in a concave arrangement diverging from the apex on opposing sides of the shaft. A set of cutters is arranged on the plate so that as the shaft rotates, each cutter orbits in a circle of constant radius around the axis of rotation and within a plane perpendicular to the axis of rotation. At least a first cutter on the plate is in a first vertical plane and defines a first radius, and at least a second cutter on the plate is in a second vertical plane and defines a second radius. The second radius is different from the first radius. In some embodiments, the cutters are arranged in a pattern extending from said apex along said angled portions, wherein the cutters are progressively spaced to define paths of increasing radii to make a substantially continuous angled cut.
Further forms, objects, features, aspects, benefits, advantages, and examples of the present disclosure will become apparent from a detailed description and drawings provided herewith.
For the purpose of promoting an understanding of the principles of the disclosure, reference will now be made to the examples illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended. Any alterations and further modifications in the described examples, and any further applications of the principles of the disclosure as described herein are contemplated as would normally occur to one skilled in the art to which the disclosure relates. Certain examples of the disclosure are shown in detail; although it will be apparent to those skilled in the relevant art that some features which are not relevant to the present disclosure may not be shown for the sake of clarity.
Example embodiments include planers which may include shafts, plates and cutter arranged in specific orientations to obtain specialty cutting patterns. The arrangements may include angled elliptical plates defining cylindrical radii of different sizes. In some arrangements, the elliptical plates are arranged in combination with circular vertical plates. The planer can be mounted on a skid steer loader or similar support vehicle. The arrangements can be selected to form specific cutting patterns in a surface being ground, for example by an operator for the support vehicle.
Referring generally to
As illustrated, an implement frame 30 is generally configured to be mounted to the left and right arms 20 of the skid steer loader and optionally the left and right hydraulic cylinders 22. In a preferred embodiment, brackets are provided at the rear of the frame allowing the frame and planer apparatus 28 to be attached to the lift arms 20 and/or cylinders 22. Left and right arms 20 and the left and right hydraulic cylinders 22 may function in concert to pivot the orientation of frame 30 and the planer. In a preferred embodiment, frame 30 is configured as a lateral piece, which may function as a debris shield and which may allow the planer to be mounted or moved to the left or right of the centerline of the skid-steer loader in the direction of travel D if desired. Optionally ground engaging elements such as rollers 32 are mounted adjacent the foot of the frame 30 to allow the frame to rest upon and roll over a support surface.
The skid-steer loader 10 may have a hydraulic power system, which may be selectively coupled directly or through an interface to certain work implements to provide hydraulic power to the implements. Example supply and return lines 24, 26 are shown. Generally the skid steer loader and any work implements are controlled by an operator through a control 19 located adjacent the operator position. In some skid steer loaders, the operator enters the operator position from the front of the vehicle.
In certain embodiments, a planer 28 is based on a grinder with grinding teeth known as cutters. The cutters are arranged around a rotatable shaft, for example on plates and located within a housing or shield which is level or angled and configured to move at a uniform height along or above a surface in a direction of travel. As the planer is moved, the cutters mill or grind the surface. The arrangement of plates and cutters along the axis within the grinder is sometimes called the grinding drum. Preferably, hydraulic power is supplied to rotate the shaft so that the cutters or teeth cut into the surface at a desired depth. The grinding drum shaft may be supported parallel to the surface for even cutting, or it may be angled if an angled cut profile is desired. The grinding drum is hydraulically driven by separate or shared hydraulic lines (not shown).
The planer may be mounted on a host machine, such as via a frame to a skid-steer loader, or it may operate independently, for example when mounted to an independent frame or trolley. The support vehicle, frame and/or the side plates are used independently or in cooperation to control the grinding depth of the planer. In certain embodiments, the planer housing is mounted to a support frame which supports the housing at a desired height to control the grinding depth of the grinding drum and which is movable to move the housing and grinding drum along the surface to be ground in the direction of travel D.
Selected disclosed cutter arrangements are improvements on a circular vertical cutter arrangement as illustrated in
Planer 28 in
In certain uses, the crenelated cut pattern 115 provides advantages. For example a crenelated pattern may be advantageous when milling a portion of a surface to repair an area containing cracks. A repair process can be performed by first using a planer with plate arrangement 110 to grind cut pattern 115 into the surface, thereby removing a volume of material as debris. The volume of the removed area is then filled with a replacement material such as concrete or asphalt, which may be pressed into place, for example by rolling or stamping, and allowed to cure. Ideally, the new material bonds with the old material at the material interfaces to form a seal. As one advantage, the crenelated cut pattern 115 increases the contact surface area between the old milled surface and the replacement material. The increased contact area allows increased adhesion between the two materials. The alternating up and down stepped profile also creates a mechanical barrier or lock so that the replacement material is less likely to creep relative to the old material due to pressure or due to expansion or contraction based on ambient temperature variations. Another advantage is that the path for water infiltration is greatly increased over a straight narrow cut, reducing the risk of degradation due to freezing and thawing.
In an alternate embodiment,
As a variation of a T cut profile,
Arrangement 310 creates a cut pattern 315 (
In an exemplary use, arrangement 310 can be used as trenching tool during fiber optic cable installation. Currently a microtrencher is often used when installing fiber optic cables in streets and other areas of asphalt. A microtrencher typically makes a narrow ½ inch to 2½ inch straight sided cut. The cut is filled after a cable is placed in the cut. Currently there is no standard width or depth of this cut with each community making its own specification. When arrangement 310 is used, the illustrated slot cut 318 creates a narrow slot or trench with straight sides. A cable can be placed in a protected position within slot 318 and then covered by replacement material to fill pattern 315. Cut pattern 315 can be used to assist in cable installation and also has the advantages discussed with respect to cut pattern 215 discussed above. In alternate embodiments, a vertical circular plate 330 can be used with other arrangements, such as those illustrated in arrangements 110. 210, 410 or 510, to add a slot cut feature to the respective cut pattern. One or more vertical plates to make slot cuts can be used to place slots at either end or desired mid points in the cut pattern.
In an alternate embodiment,
The cutters 554 on each V-plate are arranged in a pattern extending inward from each vertex 542 along a corresponding angled portion 544 toward the middle with increasing cylindrical radii around the axle. The upper and lower angled portions 544 are continuous as they extend inward. Accordingly, for example, cutters 554 each orbit in a circle of constant radius yet a first cutter in vertical plane V1, has a first radius which is different from a second radius defined by a second cutter in vertical plane V2. Angled portions 544 provide four edges in each vertical or perpendicular plane. Cutters 554 can be placed on different plate edges within the same vertical plane with closely adjacent and/or overlapping paths.
A progressive arrangement of cutters 554 with increasing and decreasing orbits in arrangement 510 creates a substantially continuous and relatively smooth and sloped pattern cut, for example creating V-cut pattern 515. V-cut pattern 515 includes a pair of angled sides 516 extending to a deepest portion 518. In one arrangement the cutters 554 in each geometric perpendicular plane are of the same radius. Alternately, a pattern of cutters within a shared perpendicular plane, for example along four edges in plane V2, may be angled inward and outward in an alternating pattern, with the outward angled cutters having a slightly smaller orbit radius.
While the disclosure has been illustrated and described in detail in the drawings and foregoing description, the same is to be considered as illustrative and not restrictive in character, it being understood that only the preferred example has been shown and described and that all changes, equivalents, and modifications that come within the spirit of the disclosures defined by following claims are desired to be protected.
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Number | Date | Country | |
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20190085515 A1 | Mar 2019 | US |