Claims
- 1. An asphaltic composition having improved tensile properties that is produced by the method comprising:
- (a) contacting asphalt with from about 0.25 to about 4 wt. % of a mineral acid to form an acid modified asphalt,
- (b) contacting said acid modified asphalt with an oxygen-containing gas to form an acid/oxygen modified asphalt, the temperature of the asphalt during said contacting in (a) and (b) being maintained between about 200.degree. C. and about 300.degree. C.,
- (c) contacting said acid/oxygen modified asphalt with from about 5 to about 25 wt. % of a thermoplastic elastomer at a temperature between about 160.degree. C. to form a polymer modified asphalt, and
- (d) contacting said polymer modified asphalt with from about 0.3 to about 15 wt. % of an unsaturated functional monomer selected from the group consisting of an unsaturated carboxylic acid, an unsaturated dicarboxylic acid, an unsaturated anhydride, an unsaturated ester, an unsaturated imide and mixtures thereof at a temperature above about 120.degree. C. but not more than about 200.degree. C.
- 2. The composition of claim 1 wherein the mineral acid is selected from the group consisting of phosphoric acid, sulfuric acid, and mixtures thereof.
- 3. The composition of claim 2 wherein the mineral acid comprises phosphoric acid.
- 4. The composition of claim 1 wherein the asphalt is contacted with an oxygen-containing gas prior to contact with said mineral acid.
- 5. The composition of claim 4 wherein said oxygen-containing gas is air.
- 6. The composition of claim 2 wherein the thermoplastic elastomer is based on styrenics, olefins, urethanes, copolyesters, or mixtures, thereof.
- 7. The composition of claim 3 wherein the thermoplastic elastoner comprises styrene-butadiene-styrene, the unsaturated functional monomer is selected from the group consisting of maleic acid, maleic anyhydride and mixtures thereof, and the oxygen-containing gas is air.
- 8. The composition of claim 6 wherein the thermoplastic elastomer is based on styrenics.
- 9. The composition of claim 8 wherein the thermoplastic elastomer comprises styrene-butadiene-styrene.
- 10. The composition of claim 6 wherein the unsaturated functional monomer comprises an unsaturated carboxylic acid selected from the group consisting of acrylic acid, crotonic acid, methacrylic acid, and mixtures thereof.
- 11. The composition of claim 6 wherein the unsaturated functional monomer comprises an unsaturated dicarboxylic acid selected from the group consisting of maleic acid, fumaric acid, cis-4-cyclohexene-1,2-dicarboxylic acid, endo-cis-bicyclo (2,2,1) 5 heptane-2,3 dicarboxylic acid, itaconic acid, and mixtures thereof.
- 12. The composition of claim 6 wherein the unsaturated functional monomer comprises an unsaturated anhydride selected from the group consisting of maleic anhydride, citraconic anhydride, 2,3 dimethylmaleic anhydride, endo bicyclo (2,2,2) oct-5-ene-2,3 dicarboxylic anhydride and mixtures thereof.
- 13. The composition of claim 6 wherein the unsaturated functional monomer comprises an unsaturated imide selected from the group consisting of maleimide, methyl maleimide, ethylmaleimide, phenylmaleimide and mixtures thereof.
- 14. The composition of claim 6 wherein said unsaturated functional monomer is selected from the group consisting of maleic acid, maleic anhydride and mixtures thereof.
- 15. The composition of claim 14 wherein from about 1.25 to about 2.5 wt. % of said mineral acid is present therein.
- 16. The composition of claim 15 wherein from about 5 to about 15 wt. % of said thermoplastic elastomer is present therein.
- 17. The composition of claim 16 wherein from about 0.3 to about 5 wt. % of said unsaturated functional monomer is present therein.
- 18. A method for producing an asphaltic composition having improved tensile properties which comprises:
- (a) contacting asphalt with from about 0.25 to about 4 wt. % of a mineral acid to form an acid modified asphalt,
- (b) contacting said acid modified asphalt with an oxyqen-containing gas to form an acid/oxygen modified asphalt, the temperature of the asphalt during said contacting in (a) and (b) being maintained between about 200.degree. and about 300.degree. C.,
- (c) contacting said acid/oxygen modified asphalt with from about 5 to about 25 wt. % of a thermoplastic elastomer at a temperature between about 160.degree. and about 220.degree. C. to form a polymer modified asphalt, and
- (d) contacting said polymer modified asphalt with from about 0.3 to about 15 wt. % of an unsaturated functional monomer selected from the group consisting of an unsaturated carboxylic acid, an unsaturated dicarboxylic acid, an unsaturated anhydride, an unsaturated ester, an unsaturated imide and mixtures thereof at a temperature above about 120.degree. C. but no more than about 200.degree. C.
- 19. The method of claim 18 wherein the asphalt is contacted with an oxygen-containing gas prior to contact with said mineral acid.
- 20. The method of claim 19 wherein said oxygen-containing gas is air.
- 21. The method of claim 18 wherein said mineral acid is selected from the group consisting of phosphoric acid, sulfuric acid and mixtures thereof.
- 22. The method of claim 21 wherein said mineral acid comprises phosphoric acid.
- 23. The method of claim 21 wherein the thermoplastic elastomer is based on styrenics, olefinics, urethanes, copolyesters, or mixtures thereof.
- 24. The method of claim 23 wherein the thermoplastic elastomer is based on styrenics.
- 25. The method of claim 24 wherein the thermoplastic elastomer comprises styrene-butadiene-styrene.
- 26. The method of claim 23 wherein the unsaturated functional monomer comprises an unsaturated carboxylic acid selected from the group consisting of acrylic acid, crotonic acid, methacrylic acid, and mixtures thereof.
- 27. The method of claim 23 wherein the unsaturated functional monomer comprises an unsaturated dicarboxylic acid selected from the group consisting of maleic acid, fumaric acid, cis-4-cyclohexene-1,2-dicarboxylic acid, endo-cis-bicyclo (2,2,1) 5 heptane2,3 dicarboxylic acid, itaconic acid, and mixtures thereof.
- 28. The method of claim 23 wherein the unsaturated functional monomer comprises an unsaturated anhydride selected from the group consisting of maleic anhydride, citraconic anhydride, 2,3 dimethylmaleic anhydride, endo bicyclo (2,2,2) oct-5-ene-2,3 dicarboxylic anhydride and mixtures thereof.
- 29. The method of claim 23 wherein the unsaturated functional monomer comprises an unsaturated imide selected from the group consisting of maleimide, methyl maleimide, ethylmaleimide, phenylmaleimide and mixtures thereof.
- 30. The method of claim 23 wherein said unsaturated functional monomer is selected from the group consisting of maleic acid, maleic anhydride and mixtures thereof.
- 31. The method of claim 18 wherein the temperature in (c) is between about 180.degree. and about 210.degree. C.
- 32. The method of claim 31 wherein the temperature in (d) is between 150.degree. and about 180.degree. C.
- 33. A method for producing an asphaltic composition having improved tensile properties which comprises:
- (a) passing air through an asphalt having an atmospheric boiling point of at least 380.degree. C., which is maintained at a temperature of about 200.degree. C. to about 280.degree. C. for a period of time ranging between about 0.5 to about 2 hours to form an air blown asphalt;
- (b) subsequently adding between about 0.25 and about 4 wt. % phosphoric acid to the air blown asphalt and passing air through said air blown asphalt for an additional period of time ranging from about 1 to about 12 hours to form an acid/air modified asphalt;
- (c) adding between about 5 to about 25 wt. % styrene-butadiene-styrene block copolymer to said acid/air modified asphalt at a temperature between about 160.degree. and about 220.degree. C. to form a polymer modified asphalt; and
- (d) adding between about 0.3 and about 15 wt. % of an unsaturated functional monomer selected from the group consisting of maleic acid, maleic anhydride and mixtures thereof to said polymer modified asphalt at a temperature above about 120.degree. C. but no more than about 200.degree. C.
- 34. The method of claim 33 wherein between about 5 to about 15 wt. % of said styrene-butadiene-styrene block copolymer is added to said acid/air modified asphalt in (c) and from about 0.3 to about 5 wt. % of said unsaturated functional monomer is added to said polymer modified asphalt in (d).
- 35. The composition formed according to the method of claim 33.
- 36. The composition formed according to the method of claim 34.
CROSS-REFERENCE TO RELATED APPLICATIONS
This application is a continuation-in-part of U.S. application Ser. No. 077,379, filed July 24, 1987, now abandoned.
US Referenced Citations (6)
Non-Patent Literature Citations (1)
Entry |
Abstract of Japanese Patent 56-115354, 9/81. |
Continuation in Parts (1)
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Number |
Date |
Country |
Parent |
77379 |
Jul 1987 |
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