Claims
- 1. In apparatus for reconditioning asphaltic pavement for road surfacing and the like, a combination comprising:
- a frame supported on wheels for vehicular movement over a ground surface;
- an elongated, generally cylindrical housing on said frame mounted for rotation about a longitudinal axis forming an inner chamber elevated above the ground surface having a material inlet at one end and a material outlet at the opposite end through which a loose asphalt-aggregate mixture delivered to said material inlet passes and is discharged through said material outlet, said chamber having a gas inlet at one end and a gas outlet opposite the gas inlet to pass gas through said chamber;
- drive means operatively associated with said housing for rotating said housing about its longitudinal axis;
- means for picking up said mixture from the ground surface while moving relative to the ground surface and delivering said mixture to said material inlet;
- heating means operatively associated with said housing for heating gases passed through said gas inlet in heat exchange relation to said mixture and out said gas outlet to heat said mixture as said mixture is tumbled in said housing for uniformly, simultaneously heating and mixing said mixture;
- means movable with said heating means and operatively associated with said housing for adding a conditioner replacing at least some of the ingredients lost by oxidation of the asphaltic pavement to said heated mixture; and
- mixing apparatus on said frame for thoroughly and intimately mixing the conditioner and picked-up mixture independently of the ground surface while confined in a mixing chamber supported above the ground surface, said chamber having a bottom wall over which the conditioned mixture is moved above the ground surface between an inlet and an outlet and further having paddle blades disposed in an axially spaced and radially extending arrangement above the bottom wall between the inlet and outlet, to form a reconditioned mixture of a composition and consistency suitable for being rolled into a new mat of asphaltic pavement while moving relative to the ground surface,
- said converting, picking up and mixing being coordinated in movement with one another relative to the ground surface.
- 2. In apparatus as set forth in claim 1 wherein said housing has a plurality of heated heat-conductive pipes open at both ends and extending inside the housing through which said heated gases pass to conduct heat to said mixture.
- 3. In apparatus as set forth in claim 1 wherein said pickup means includes a front scoop box and a power-driven conveyor extending from the scoop box arranged to feed into a feed trough associated with said material inlet of said housing.
- 4. In apparatus as set forth in claim 1 wherein said heating means includes a heating chamber coaxially aligned with one end of said housing with gas-fired heaters mounted to heat the gases in said heating chamber, and blower means at the end of the housing opposite said heating chamber arranged to draw heated gases through said inner chamber to heat said mixture passed through said housing.
- 5. In apparatus as set forth in claim 1 wherein said means for introducing a conditioner for old asphalt into the mixture is a spray that sprays the heated mixture as it discharges from said housing and prior to entering said mixing apparatus.
- 6. In apparatus as set forth in claim 1 wherein said mixing apparatus is in the form of a pug mill having a housing and at least one shaft with radially extending and axially spaced blades to intermix the mixture passing therethrough.
- 7. In apparatus as set forth in claim 6 wherein said mixing apparatus has a spreader at the outlet of the pug mill to spread the mixture out across a trailing ground surface.
- 8. In apparatus as set forth in claim 1 wherein said housing is inclined at a slight angle to the horizontal so that the material outlet is below the material inlet for gravity flow of said mixture through said housing.
- 9. In apparatus for treating asphaltic pavement for road surfacing and the like, a combination comprising:
- first means for converting old asphaltic pavement into a loose, heated aggregate-asphalt mixture that has the consistency of approximately the original aggregate size range while moving along the ground surface and while the mixture remains on the ground surface;
- means trailing said first means for picking up said mixture from the ground surface;
- means movable with said picking-up means for for adding a preselected amount of conditioner for old asphaltic pavement to said picked-up mixture, said conditioner replacing at least some of the ingredients lost during oxidation of the old asphaltic pavement and softening said pavement; and
- means movable with said adding means for thoroughly and intimately mixing the conditioner and picked-up mixture independently of the ground surface while confined in a mixing chamber supported above the ground surface, said chamber having a bottom wall over which the conditioned mixture is moved above the ground surface between an inlet and an outlet and further having paddle blades disposed in an axially spaced and radially extending arrangement above the bottom wall between the inlet and outlet, to form a reconditioned mixture of a composition and consistency suitable for being rolled into a new mat of asphaltic pavement while moving relative to the ground surface,
- said converting, picking up and mixing being coordinated in movement with one another another relative to the ground surface.
- 10. In apparatus as set forth in claim 9 including screed apparatus following said means for mixing for leveling the mixture across a trailing ground surface.
- 11. In apparatus as set forth in claim 10 including roller apparatus following said screed apparatus for compacting the mixture into a new mat of asphaltic pavement.
- 12. In apparatus as set forth in claim 9 wherein said means for converting includes a hood positioned over the old asphaltic pavement having a heated refractory body that radiates heat into the old pavement to heat the old pavement to a selected depth, followed by a scarifying assembly inclusive of a plurality of laterally spaced scarifying elements that penetrate into the old asphaltic pavement to break up said pavement, said hood and scarifying assembly being moved n a common vehicle.
- 13. In a method of treating asphaltic pavement for road surfacing and the like, the steps comprising:
- converting old asphaltic pavement on a ground surface into a loose, aggregate-asphalt mixture by heating said pavement to a selected temperature and depth and reducing the size thereof to approximately the original aggregate size range while said pavement and mixture remains on the ground surface and while moving relative to the ground surface;
- picking up said mixture from the ground surface and simultaneously mixing by a tumbling action and heating said picked-up mixture to a temperature suitable for adding a conditioner and for being rolled into a new mat of asphaltic pavement while moving relative to the ground surface;
- adding a preselected amount of conditioner for old asphaltic pavement to said picked-up mixture, said conditioner replacing at least some of the ingredients lost during oxidation of the old asphaltic pavement and softening said pavement;
- thoroughly and intimately mixing the conditioner and picked-up mixture independently of the ground surface while confined in a mixing chamber supported above the ground surface, said chamber having a bottom wall over which the conditioned mixture is moved above the ground surface between an inlet and an outlet and further having paddle blades disposed in an axially spaced and radially extending arrangement above the bottom wall between the inlet and outlet, to form a reconditioned mixture of a composition and consistency suitable for being rolled into a new mat of asphaltic pavement while moving relative to the ground surface,
- said converting, picking up, heating and mixing being coordinated in movement with one another relative to the ground surface.
- 14. In a method as set forth in claim 13 wherein said converting of old asphalt pavement includes two successive stages of heating and reducing the size.
- 15. In a method as set forth in claim 14 wherein said heating of the pavement includes heat energy that is radiated from a heated refractory both moved over the old asphaltic pavement.
- 16. In a method as set forth in claim 13 wherein said reducing of size of the heated, old asphaltic pavement is carried out by extending a plurality of laterally spaced scarifying elements into the heated pavement.
- 17. In a method as set forth in claim 13 wherein said heating of the elevated mixture is carried out during the passage of the elevated mixture in contact with heated, heat-conductive members extending along a course of travel for the mixture.
- 18. In a method as set forth in claim 17 wherein said heating of the elevated mixture raises said elevated mixture to a temperature of between about 280.degree. F. and 320.degree. F.
- 19. In a method as set forth in claim 13 wherein said conditioner is in the form of a liquid additive having a viscosity and a solubility in a range capable of softening the old pavement to reduce the viscosity of the mixture to the range of virgin asphalt.
- 20. In a method as set forth in claim 13 wherein said conditioner substantially replaces the resins lost during oxidation that takes place in old asphaltic pavement.
- 21. In a method as set forth in claim 13 wherein said converted aggregate-asphalt mixture has a consistency of approximately the original aggregate size range.
- 22. In a method as set forth in claim 13 further including the steps of spreading and leveling the reconditioned mixture over a ground surface and compacting the leveled mixture into a new mat of asphaltic pavement while moving relative to the ground surface and coordinated in movement with said converting, heating and mixing.
- 23. In a method as set forth in claim 22 including the step of adding a tacking coat to a mixture of materials remaining on the ground surface prior to spreading and leveling the reconditioned mixture over the ground surface for causing improved adherence of the mixture with the ground surface.
- 24. In a method as set forth in claim 13 wherein said steps of converting, heating and mixing are carried out in a sequency by vehicular apparatus that is moved at a steady, coordinated rate of travel.
- 25. In a method as set forth in claim 13 wherein there are two successive stages of heating and scarifying to achieve substantial depth and old asphaltic pavement removal.
- 26. In a method as set forth in claim 13 wherein the mixture is graded into a pile that is then elevated from the ground surface for subsequent heating.
- 27. In a method of treating asphaltic pavement for road surfacing and the like, the steps comprising:
- converting old asphaltic pavement on a ground surface into a loose, heated, aggregate-asphalt mixture by heating said pavement to a selected temperature and depth and reducing the size thereof to approximately the original aggregate size range while said pavement and mixture remains on the ground surface and while moving relative to the ground surface;
- picking up said mixture from the ground surface while moving relative to the ground surface;
- adding a preselected amount of conditioner for old asphaltic pavement to said picked-up mixture, said conditioner replacing at least some of the ingredients lost during oxidation of the old asphaltic pavement and softening said pavement; and
- thoroughly and imtimately mixing the conditioner and picked-up mixture independently of the ground surface while confined in a mixing chamber supported above the ground surface, said chamber having a bottom wall over which the conditioned mixture is moved above the ground surface between an inlet and an outlet and further having paddle blades disposed in an axially spaced and radially extending arrangement above the bottom wall between the inlet and outlet, to form a reconditioned mixture of a composition and consistency suitable for being rolled into a new mat of asphaltic pavement while moving relative to the ground surface,
- said converting, picking up and mixing being coordinated in movement with one another relative to the ground surface.
- 28. In apparatus for reconditioning asphaltic pavement for road surfacing and the like, a combination comprising:
- a frame supported on wheels for vehicular movement over a ground surface;
- an elongated, generally cylindrical housing on said frame mounted for rotation about a longitudinal axis forming an inner chamber elevated above the ground surface having a material inlet at one end and a material outlet at the opposite end through which a loose asphalt-aggregate mixture delivered to said material inlet passes and is discharged through said material outlet, said chamber having a gas inlet at one end and a gas outlet opposite the gas inlet to pass gas through said chamber;
- drive means operatively associated with said housing for rotating said housing about its longitudinal axis;
- heating means operatively associated with said housing for heating gases passed through said gas inlet in heat exchange relation to said mixture and out said gas outlet to heat said mixture as said mixture is tumbled in said housing for uniformly, simultaneously heating and mixing said mixture;
- means movable with said heating means and operatively associated with said housing for adding a conditioner replacing at least some of the ingredients lost by oxidation of the asphaltic pavement to said heated mixture; and
- mixing apparatus on said frame for uniformly mixing said heated, conditioned mixture,
- said housing having a plurality of circumferentially spaced inlet openings on the periphery thereof adjacent the front end, each having a scoop arranged to direct said mixture into the inside of the housing upon the rotation thereof from a feed trough.
- 29. In apparatus as set forth in claim 28 wherein said housing has a plurality of circumferentially spaced outlet openings in the periphery adjacent the rear end and a shroud enclosing the openings with a chute for directing the discharging heated mixture into the inlet of said mixing apparatus.
Parent Case Info
This is a continuation of application Ser. No. 747,295, filed Dec. 3, 1976 and now abandoned.
US Referenced Citations (15)
Continuations (1)
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Number |
Date |
Country |
Parent |
747295 |
Dec 1976 |
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