The present invention relates to a drilling tool, especially to an assembled drilling tool, and more specifically, to an assembled drilling tool suitable for quick drilling in hard rocks.
Drilling in rocks is a very important work in industries such as mining, building, tunneling and etc., for example, drilling anchor holes and blast holes. During drilling, drilling tools will be used, and different drilling tools will be used according to different drilling principles. Currently there is mainly an impact rotary drilling and a rotary drilling, and the impact rotary drilling refers to impacting and squeezing rocks, soil and etc. with a drilling bit to crush them, thereby achieving drilling; and the rotary drilling refers to cutting and grinding rocks, soil and etc. with a drilling bit so as to achieving drilling. During drilling, regardless of which working principle, a common feature is to deliver the power of a power machine to a drilling bit with a drilling stem so as to finish drilling work. Therefore, the drilling stems connected with the drilling bit differ correspondingly, such as an impact rotary drilling stem, a rotary drilling stem and etc., and there are many types of sections of the drilling stems, such as a round drilling stem, a hexagonal drilling stem, a spiral drilling stem and etc. Currently there are two manners of drilling stems that are usually used, i.e., one is to use the impact rotary drilling stem for drilling in combination with a corresponding drilling bit, in which the impact force and cutting force of a power machine are delivered to the drilling bit, and the drilling object is achieved by frequently impacting rocks, soil and etc. with the drilling bit and then crushing them; and the other is to use the rotary drilling stem for drilling in combination with a corresponding drilling bit, in which only the cutting force and grinding force of a power machine are delivered to the drilling bit, and the drilling object is achieved by only cutting and grinding rocks, soil and etc.
The above two manners both have fatal defects, and for the first manner, as there is much mechanical vibration during drilling, which has a high power demand, and there is friction between the drilling stem and a hole wall, there is large power consumption, loud noise and slow drilling speed, and deep holes could hardly be drilled. For the second manner, although drilling can be achieved through high-speed rotary cutting, thereby improving drilling speed and drilling deep holes, increased rotating speed must worsen the friction between the drilling stem and the hole wall, which increases the power consumption and quickens the wearing of the drilling stem, and the stability and safety of the drilling stem will be lowered greatly.
A common feature of the above prior art is to deliver the power of the drilling machine to the drilling bit through the rotation and/or axial movement of the drilling stem, and then a common defect is that the drilling stem will inevitably have friction with the hole wall during movement, when the drilled hole is too deep, much power will be consumed by the friction between the drilling stem and the hole wall, and to drill holes, only the power can be increased, which will further render resource waste; in addition, as there is friction between the drilling stem and the hole wall during drilling, the service life of the drilling stem will be shortened due to wearing, which increases the drilling cost. In addition, in the above prior art the length of the drilling stem is constant, if different depths of holes are to be drilled, this can only be achieved by changing drilling stems, thus multiple drilling stems of different specifications should be made, which renders high processing cost and inconvenient construction.
Therefore, it is especially important and urgent to develop a drilling tool which can reduce the friction between the drilling stem and the hole wall, and can also deliver enough rotating speed to the drilling bit without consuming excessive power, and also, the specifications of the drilling stem need to be reduced to meet the needs of drilling different depths of holes.
To solve the above problems in the prior art of large friction between the drilling stem and the hole wall, low efficiency, high cost and inconvenient construction due to too many specifications of the drilling stem and etc., or to solve at least one of such problems, the present invention provides an assembled drilling tool which effectively solves the above defects of the prior art.
The assembled drilling tool comprises a drilling stem 1, a drilling bit 2 and a drilling bit joint 3, the drilling bit 2 is connected with the drilling stem 1 through the drilling bit joint 3, characterized in that, the drilling stem 1 is formed by connecting drilling stem sections 11 each of which includes an inner stem section 111 and a hollow outer stem section 112, and the inner stem section 111 is rotatably fixed in the outer stem section 112, the inner stem sections 111 of each of the drilling stem sections 11 are connected together to form inner stem 11′ of the drilling stem 1, the outer stem sections 112 are connected together to form outer stem 12′ of the drilling stem 1, and the inner stem 11′ of the drilling stem 1 is connected with the output shaft of a power machine, and the outer stem 12′ is fixedly connected with the shell of the power machine.
Preferably, the drilling bit joint 3 comprises an inner joint 31 and a hollow outer joint 32, the inner joint 31 is rotatably mounted within the outer joint 32, the inner joint 31 is connected with the inner stem 11′ of the drilling stem 1 at one end and with the drilling bit 2 at the other end, and the axial force and the radial force of the drilling bit 2 are delivered to the outer joint 32 through the inner joint 31, and the outer joint 32 is connected with the outer stem 12′ of the drilling stem 1 at one end.
Furthermore, the inner stem sections 111 of the drilling stem sections 11 are mounted within the outer stem sections 112 through a bearing 13, and the inner stem sections 111 are coaxial with the outer stem sections 112 and formed with a center hole 1111.
The inner joint 31 of the drilling bit joint 3 is mounted within the outer joint 32 through a bearing 33, and the inner joint 31 is coaxial with the outer joint 32 and formed therein with a through hole 34 which is in communication with the center hole 1111.
The bearing 13 of the drilling stem section 11 comprises two bearings 131, 132 keeping concentric, and the bearing 33 of the drilling bit joint 3 comprises one axial bearing 331 bearing an axial force and two radial bearings 332, 333 bearing a radial force and keeping concentric.
Preferably, the two bearings 131, 132 keeping concentric are self-aligning ball bearings respectively provided at two ends of the inner stem sections 111, the axial bearing 331 is a thrust ball bearing, and the radial bearings 332, 333 are self-aligning ball bearings at two sides of the axial bearing 331.
Furthermore, the inner stem sections 111 of the adjacent drilling stem sections 11 of the drilling stem 1 are connected together through a thread or tongue-and-groove structure, and the outer stem sections 112 are connected together through a thread or tongue-and-groove structure.
The inner stem 11′ of the drilling stem 1 is connected with the inner joint 31 of the drilling bit joint 3 through a thread or tongue-and-groove structure, and the outer stem 12′ is connected with the outer joint 32 through a thread or tongue-and-groove structure.
Preferably, the inner stem section 111 of the drilling stem section 11 of the drilling stem 1 is a square groove 1112 at one end and is a square head 1113 at the other end, and the square head 1113 can be inserted into the square groove 1112, the outer stem section 112 of the drilling stem section 11 is an inner thread 1121 at one end and is an outer thread 1122 at the other end, and the outer thread 1122 can be screwed into the inner thread 1121.
The inner joint 31 of the drilling bit joint 3 is a square groove 312 at one end, the square head 1113 at one end of the inner stem 11′ of the drilling stem 1 can be inserted into the square groove 312 at one end of the inner joint 31, the outer joint 32 is an inner thread 321 at one end, and the outer thread 1122 at one end of the outer stem 12′ of the drilling stem 1 can be screwed into the inner thread 321 at one end of the outer joint 32.
Furthermore, the outer joint 32 of the drilling bit joint 3 is further provided with a plug 322 at the other end, the plug 322 is fixed at the outer joint 32 through a thread, a sealing ring 35 is provided between the plug 322 and the inner joint 31, the inner joint 31 is provided with a step 311 at the outer surface, and the step 311 abuts against the axial bearing 331.
Furthermore, the inner stem sections 111 of adjacent drilling stem sections 11 of the drilling stem 1 are connected together through an inner stem joint 121, and the outer stem sections 112 are connected together through an outer stem joint 122.
The inner stem sections 111 of the drilling stem 1 are connected with the inner joint 31 of the drilling bit joint 3 through the inner stem joint 121, and the outer stem sections 112 are connected with the outer joint 32 through the outer stem joint 122.
Preferably, the inner stem sections 111 and the inner joint 31 are connected with the inner stem joint 121 through a thread or tongue-and-groove structure, and the outer stem sections 112 and the outer joint 32 are connected with the outer stem joint 122 through a thread or tongue-and-groove structure.
According to the above assembled drilling tool provided by the present invention, the drilling stem is formed by connecting multiple drilling stem sections, the length of the drilling stem can be adjusted arbitrarily so as to adapt to needs of drilling different depths of holes, which reduces the specifications and models of the drilling stem and makes the drilling construction convenient; for the drilling stem sections connected with each other, the inner stem sections are connected together to form the inner stem of the drilling stem, the outer stem sections are connected together to form the outer stem of the drilling stem, the inner stem connects the output shaft of the power machine with the drilling bit, and the axial force and the radial force of the drilling bit are delivered to the outer stem through the drilling bit joint, so that the inner stem connected with the drilling bit can rotate at a high speed in the outer stem without having friction with the hole wall and delivers the torque of the power machine to the drilling bit through the inner stem, while the outer stem is fixedly connected with the shell of the power machine and then keeps fixed and only bears the axial force and the radial force of the drilling bit, thus the combination of the inner stem and the outer stem of the present invention can rotate the drilling bit at a high speed without the friction between the drilling stem and the hole wall, thereby greatly improving the drilling speed and efficiency; in addition, as the inner stem sections are formed with a center hole in the center, and then center holes in communication with each other are formed in the center of the inner stem, and this can pass through water and discharge slag and further optimize the drilling work, and quick drilling can be achieved even in hard rocks.
To more clearly understand the above objects, features and advantages of the present invention, the present invention will be further detailed hereinafter taken in conjunction with the accompanying drawings and specific embodiments.
Many details are described hereinafter for fully understanding of the present invention, however, the present invention can be implemented with other manners different from the following description, and thus, the present invention is not restricted by the following embodiments.
As shown in
The drilling bit joint 3 comprises an inner joint 31 and a hollow outer joint 32, the inner joint 31 is rotatably mounted within the outer joint 32, the inner joint 31 is connected with the inner stem 11′ of the drilling stem 1 at one end and with the drilling bit 2 at the other end, and the axial force and the radial force of the drilling bit 2 are delivered to the outer joint 32 through the inner joint 31, and the outer joint 32 is connected with the outer stem 12′ of the drilling stem 1 at one end.
For the above assembled drilling tool provided by the present invention, the drilling stem therein can be formed by arbitrary combination of the drilling stem sections, thus the length of the drilling stem can be adjusted arbitrarily so as to meet needs of drilling different depths of holes; the drilling stem sections forming the drilling stem comprise outer stem sections and inner stem sections, and the inner stem sections of each of the drilling stem sections are connected together to form the inner stem of the drilling stem and the outer stem sections are connected together to form the outer stem of the drilling stem, and finally, the outer stem is fixedly connected with the shell of the power machine and the inner stem is connected with the output shaft of the power machine. Thus, during drilling, the outer stem does not move, and the inner stem rotates freely within the outer stem and delivers power to the drilling bit for drilling, in this process, as the outer stem does not move, the drilling stem does not have friction with the hole wall, which reduces power loss and prolong the service life of the drilling stem; in addition, the drilling bit joint in the assembled drilling tool of the present invention can deliver the axial force and the radial force generated by the drilling bit to the outer stem and then to the shell of the power machine through the outer stem, so that the inner stem sections do not bear any axial force or radial force, this not only prolongs the service life of the inner stem but also achieves the high speed rotation of the inner stem and increases the drilling speed, that is, the drilling efficiency is improved.
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In the above embodiment, although the inner stem sections are described with the connection manner of inner and outer quadrilateral threads and groove, one skilled in the art would know that multiple connection manners can be used, such as inner and outer thread connection, inner and outer and hexagonal connection, inner and outer triangle-sided connection and etc.; the outer stem sections are described with the connection manner of inner and outer threads, while multiple connection manners can be used, such as inner and outer triangle connection, inner and outer quadrilateral connection, inner and outer and hexagonal connection and etc.
Furthermore, as shown in
Likewise, in the above embodiment, although the connection between the inner stem and the inner joint is described with the connection manner of inner and outer quadrilateral threads and groove, one skilled in the art would know that multiple connection manners can be used, such as inner and outer thread connection, inner and outer and hexagonal connection, inner and outer triangle-sided connection and etc.; the connection between the outer stem and the outer joint is described with the connection manner of inner and outer threads, while multiple connection manners can be used, such as inner and outer triangle-sided connection, inner and outer quadrilateral connection, inner and outer and hexagonal connection and etc.
In the above embodiment, as shown in
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The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. For one skilled in the art, the present invention may have various alterations and changes. Any alterations, equivalent substitutions, improvements and etc. within the spirit and principle of the present invention, should be covered in the scope of protection of the present invention.
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/CN2010/077672 | 10/12/2010 | WO | 00 | 5/15/2013 |