Suspended ceiling systems provide a grid structure for suspending light-weight panels to form a ceiling in commercial environments such as office or retail spaces. The panels can be used to hide the upper space of a room which can contain wiring, conduit, piping or ductwork. Designers often desire the installation of visually different suspended ceilings other than those that can suspend standard square or rectangular panels. However this can involve complex and expensive installation.
Examples of the invention seek to avoid or to at least ameliorate problems of existing suspended ceiling systems.
According to a first aspect of the present invention, there is provided an assembly for suspending ceiling panels, having a frame and suspension members for suspending the frame from a structure, the frame having intersection members and support members extending there between, each support member being for supporting a respective side of the ceiling panel, and wherein the ends of the support members are configured to engage with engageable portions provided circumferentially about each of the intersection members. Advantageously, there is provided an assembly that can be easily formed for suspending ceiling panels.
According to an embodiment, the positions of the engageable portions are arranged such that the angles between adjacent ends of the support members so engaged in the intersection members correspond to the respective interior angles of the ceiling panel thereby forming a grid for suspending the ceiling panels.
According to an embodiment, wherein the engageable portions are arranged equiangularly about the intersection member.
According to an embodiment, the assembly has at least two said frames, wherein the suspension members are adapted to engage with the frames so as to support the frames in a spaced-apart vertical configuration one above the other thereby providing a suspended ceiling with at least two levels.
According to a second aspect of the present invention, there is provided an assembly for suspending ceiling panels having at least two frames, each frame being for suspending at least one of said ceiling panels, and suspension members for suspending the frames from a structure, wherein at least some of the suspension members are adapted to engage with the frames so as to support the at least two frames in a spaced-apart vertical configuration. Advantageously, there is provided an assembly that can be easily formed for providing a suspended ceiling having at least two levels of ceiling panels.
According to an embodiment, the frame has intersection members and support members extending therebetween, and wherein an intersection member of each frame is engageable with one of said suspension members such that one of the intersection members is supported above the other.
According to an embodiment, the intersection member on an upper portion of the suspension member has an aperture in a base thereof configured to allow the suspension member to be received therethrough such that the intersection members engaged to the suspension member are positionable substantially vertically one above the other. Preferably, the aperture is substantially the size of the cross-section of the suspension member.
According to an embodiment, the intersection member has a transverse element internal to the intersection member which has a further aperture, the transverse element being spaced apart from the base. Preferably, the further aperture is substantially the size of the cross-section of the suspension member.
According to an embodiment, the opposed ends of the support members are configured to engage with engageable portions provided circumferentially about each of the intersection members.
According to an embodiment, the engagement of opposed ends of the or each support member and respective engageable portion is a latching engagement.
According to an embodiment, the positions of the engageable portions are arranged such that the angles between adjacent ends of the support members so engaged in the intersection members correspond to the respective interior angles of the ceiling panel thereby forming a grid for suspending the ceiling panels.
According to an embodiment, the engageable portions are arranged equiangularly about the intersection member(s).
According to an embodiment, the frame(s) has support members so engaged in said intersection members to define openings wherein the shape of the openings correspond to the shape of the ceiling panel(s), each side of the ceiling panel(s) being supportable by a respective support member.
According to an embodiment, each ceiling panel is in the shape of a regular polygon.
According to an embodiment, each ceiling panel has the same regular polygonal shape.
According to an embodiment, the ceiling panel(s) has three, four, five, six or eight sides.
According to an embodiment, at least two adjacent ends of support members form an angle of 60° when so engaged in each of three of said intersection members so as to form an assembly for suspending at least one triangle shaped ceiling panel.
According to an embodiment, at least two adjacent ends of support members form an angle of 120° when so engaged in each of six of said intersection members so as to form an assembly for suspending at least one hexagonally shaped ceiling panel.
According to an embodiment, at least two adjacent ends of support members when so engaged in each of four of said intersection members form an angle of 90° so as to form an assembly for suspending at least one quadrilateral shaped ceiling panel.
According to an embodiment, two adjacent ends of support members form an angle of 108° when so engaged in each of five of said intersection members so as to form an assembly for suspending at least one pentagonal shaped ceiling panel.
According to an embodiment, at least two adjacent ends of support members form an angle of 135° when so engaged in each of eight of said intersection members so as to form an assembly for suspending at least one octagonal shaped ceiling panel.
Advantageously, there is provided assemblies that can be easily formed for suspending ceiling panels having shapes of regular polygons, including those having three, four, five, six or eight sides.
According to an embodiment, the engageable portions are in the form of apertures so as to engagingly receive protrusions provided at the opposed ends of the support structures.
According to an embodiment, the engageable portions are in the form of protrusions so as to be engagingly received in apertured portions provided at the opposed ends of the support structures.
According to an embodiment, the engagement of the protrusions and apertured portions is a latching engagement.
According to an embodiment, the or each protrusion has at least one locating member for inhibiting withdrawal of the or each protrusion from the respective apertured portion.
According to an embodiment, the at least one locating member for inhibiting withdrawal of the or each protrusion is in the form of a resilient tongue, wherein, when the at least one locating member is inserted into the apertured portion, a side edge of the apertured portion engages and depresses the tongue so the tongue is insertable through the apertured portion, and wherein, when the protrusion and tongue have passed through the apertured portion, the tongue moves outwardly under resilient bias to engage with the inner wall of the intersection member to inhibit withdrawal of the support member.
According to an embodiment, the or each support member has at least one locating member for inhibiting further inward movement of the protrusion into the respective apertured portion.
According to an embodiment, the or each protrusion has at least one locating member for inhibiting further inward movement of the protrusion into the respective apertured portion.
According to an embodiment, each apertured portion is a slot.
According to an embodiment, the suspension member is in the form of a rod.
According to an embodiment, each intersection member is engageable to the suspension member by a fastener.
According to an embodiment, the fastener is releasably movable relative to the suspension member so as to be able to adjust the position of the intersection member relative to the suspension member.
According to an embodiment, a lower end portion of the fastener is configured as a hook receivable in an apertured portion of the intersection member.
According to a third aspect of the present invention, there is provided an intersection member having engageable portions provided circumferentially thereabout, the engageable portions being engageable with the ends of the support members.
According to an embodiment, the intersection member has an opening configured to allow the suspension member to be received therethrough.
According to a fourth aspect of the present invention, there is provided a suspended ceiling having an assembly as described above and at least one ceiling panel suspended thereby.
According to an embodiment, the suspended ceiling has an assembly with least one intersection member as described above and at least one ceiling panel suspended thereby.
According to an embodiment, the at least one ceiling panel is removable.
According to an embodiment, the support members have flanges for supporting sides of the at least one ceiling panel.
According to an embodiment, the at least one ceiling panel has the shape of a regular polygon having 3, 4, 5, 6 or 8 sides.
The invention also provides an intersection member having engageable portions arranged about the periphery of a mounting member thereof and adapted to receive end protrusions of support members of a suspended ceiling, such that when so received the end protrusions extend outwardly from the intersection member to provide support for ceiling panels, the engageable portions being disposed adjacent at an end of the intersection member at which there is provided a base extending outwardly from the mounting member.
The mounting member may be of tubular configuration and the engageable portions may be slots extending in the axial direction of the mounting member, and through the wall of the mounting member.
The base may define an array of outwardly extending support portions for support thereon of support members having the protrusions thereof received in the engageable portions.
The engageable portions and support portions may be equiangularly disposed about an axis of the intersection member.
The invention also provides an assembly for suspending ceiling panels having an intersection member as above described, having engaged therewith support members having said protrusions engaged with said engageable portions.
The present invention will now be described, by way of non-limiting example only, with reference to the accompanying drawings, in which:
The frames 8, 10 have intersection members 14, 16 and support members 18 extending therebetween where each support member 18 supports a side of one of the ceiling panels 6. The intersection members 14, 16 have a generally tubular, axially extending, mounting member 19 and a base 15, which base is lowermost in use of the intersection member. The base 15 extends outwardly around the periphery of the mounting member 19, as a peripheral flange. The ends of the support members 18 are configured to engage with engageable portions 20 provided circumferentially about each of the intersection members 14, 16, the engageable portions 20 defining respective slot-like apertures which extend through the side wall of mounting member 19. Together, the support members and intersection members form a support grid having openings principally defined at the peripheries by the support members 18. The shape of these openings corresponds to the shape of the ceiling panels 6, each side of the ceiling panel 6 being supportable by a respective support member 18. That is, the support members 18 have flanges 13 on lower opposite longitudinal edges which receive thereon underside marginal portions of the ceiling panels 6, thereby supporting the ceiling panels 6 to form a suspended ceiling as shown in
In the embodiment shown in
In the arrangement shown in
The intersection members 14, 16, shown in
The same intersection members 14, 16 and support members 18 can be used to form a grid 26 whereby the ends of adjacent support members 18 engaged in intersection members 14, 16 form an angle of 120° represented as B in
Further embodiments of the present invention are directed to similar assemblies as described above but for suspending ceiling panels having square, octagonal or pentagonal shaped ceiling panels, see
Each intersection member 16 on an upper portion of the suspension member 12 has an opening 54 configured to allow the suspension member 12 to be received therethrough such that an axis of the suspension member 12 is substantially parallel to an axis of the intersection member 16 so that the intersection members 14, 16 are spaced-apart substantially vertically one above the other. As shown more particularly in
An example suspended ceiling 24 having three levels is shown in
It will be apparent that in the described assemblies of completed form can have ceiling panels received in the openings so that the ceiling panels present a complete false ceiling. In the suspended ceiling having two or three levels, each level does not need to be occupied by ceiling panels so they are viewed from below of complete coverage. To provide such coverage, ceiling panels 60 can be received between adjacent intersection members 14, 16 on the same suspension member 12 such that the ceiling panels 60 lie perpendicular to the plane of the frames 8, 10.
In an example use of the present invention, a user can assemble a suspended ceiling with ceiling panels having an equilateral triangle shape 6. The user can first assemble a frame 8 with intersection members 14 where the ends of six support members 18 are engaged with each of the six engageable portions 20 provided equiangularly about each of the intersection members 14 so as to form a grid 22, see
In order to form a suspended ceiling with multiple levels, the user can assemble a second frame 10 which is spaced apart vertically above the first frame 8, in the same way as described for the first frame 8 above. The user can then attach the second frame 10 to an upper portion of the suspension member 12 by a second fastener 50. The resultant assembly has first and second frames 8, 10 which are substantially parallel but spaced apart as shown in
Similarly, a user can form assemblies for suspending ceiling panels having a quadrilateral, hexagonal, pentagonal or octagonal shapes with the intersection members 14, 16, 36, 38, 40 and support members 18 of
The described formation of the intersection members 14, 16, 36, 38, 40, as having engageable portions in the form of slot like apertures enables these to be used to interconnect with support members 18 of a variety of commercially available ceiling support systems. The support members of these systems generally have inverted T-shaped cross sectional form with a central web, upright in use, and sidewardly extended flanges, one to either side of the central web and at a lower edge of the central web in use of the support members. Notwithstanding this similarity, support members from different systems are generally incompatible with each other in the sense that the end protrusions of the support members and the configuration of slots, formed in the central webs, and, which accept the end protrusions are differently configured, such that interchangeability is precluded. This incompatibility may for example particularly arise because intersections between support members are formed by passing end protrusions of two support members oppositely into a single slot in another support member, such that the protrusions cooperate with each other and with the slot to effect latching. On the other hand, with the described arrangements of this invention, this incompatibility problem is lessened because the engageable portions 20 only need to accommodate one protrusion. It has been found that forming the engageable portions 20 as elongate rectangular apertures of about 3 mm width by 12 mm length, in the axial direction of the intersection member, enables protrusions of various commercially available support members to be used in practicing the invention. The dimensions of the rectangular apertures can vary in length by one or two mm so as to accommodate the variable dimensions of the commercially available support members, so that the apertures can be between 11 to 13 mm in length and 1 to 3 mm wide.
As particularly illustrated, these apertures may terminate close to the base 15 and with the longer dimensions of the slots aligned in the axial direction of the intersection members. The length of the apertures 11 in the axial direction of the intersection members may be chosen to suit a particular form of protrusions 17 of the support members 18 being used. As shown the length may be somewhat greater than the upper to lower edge dimension of the protrusions. This may enable use of the intersection members of various different forms of support members, although it may be preferable, mechanically, to make the length only a clearance fit with the upper to lower edge dimension.
The configuration of the described intersection members as having a generally tubular mounting member 19 and a base 15, of polyhedral form with the number of edge surfaces 15a corresponding to the number of engageable portions 20, enables a neat appearance of the completed ceiling to be achieved, as for example, shown in
In the described arrangements, the latching between the engageable portions 20 and the support members 18 is effective to prevent inwards and outwards movement of the support members relative to the intersection members. This may effectively lock support members to the intersection members in the sense that they cannot be separated without defamation of one or more components, permanent or otherwise.
While various embodiments of the present invention have been described above, it should be understood that they have been presented by way of example only, and not by way of limitation. It will be apparent to a person skilled in the relevant art that various changes in form and detail can be made therein without departing from the spirit and scope of the invention. Thus, the present invention should not be limited by any of the above described exemplary embodiments.
Throughout this specification and the claims which follow, unless the context requires otherwise, the word “comprise”, and variations such as “comprises” and “comprising”, will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
The reference in this specification to any prior publication (or information derived from it), or to any matter which is known, is not, and should not be taken as an acknowledgment or admission or any form of suggestion that that prior publication (or information derived from it) or known matter forms part of the common general knowledge in the field of endeavour to which this specification relates.
This application is a divisional of U.S. patent application Ser. No. 16/645,681, filed on Mar. 9, 2020, and entitled “ASSEMBLIES FOR SUSPENDING CEILING PANELS,” which is a U.S. National Stage application, filed pursuant to 35 U.S.C. § 371, of International Application No. PCT/AU2017/050977, filed on Sep. 8, 2017, and entitled “ASSEMBLIES FOR SUSPENDING CEILING PANELS,” each of which are incorporated herein by reference in their entirety and are to be considered a part of this application.
Number | Date | Country | |
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Parent | 16645681 | Mar 2020 | US |
Child | 17673330 | US |