In oil and gas industry, a variety of downhole tools are used for manufacturing, operation, maintenance, or other operation of a wellbore. Some of these tools may be non-permanent and will be dissolved, milled, or otherwise removed after a period of usage.
One example of a downhole tool is a bridge plug, which can be used to seal and isolate certain sections of a drilled well from other sections of the well. Prior to any mechanical work-over operation or perforating more perforation intervals of a reservoir, the existing well is temporarily isolated to prevent formation damage. For such applications, bridge plugs are commonly used and set in the downhole. A single bridge plug might not suffice as it frequently fails the pressure test and hence another bridge plug must be set. Upon completion of the required operation, those bridge plugs are milled to restore well accessibility and resume production. High-pressure coil tubing (HPCT) is typically used to mill these bridge plugs.
This summary is provided to introduce a selection of concepts that are further described below in the detailed description. This summary is not intended to identify key or essential features of the claimed subject matter, nor is it intended to be used as an aid in limiting the scope of the claimed subject matter.
In one aspect, embodiments disclosed herein relate to an assembly comprising a downhole tool and a gripper. The downhole tool is configured to be set in a wellbore and milled after a scheduled period, wherein the downhole tool has a first tool end and a second tool end along a longitudinal direction. The gripper is positioned opposite the first tool end along the longitudinal direction, wherein the gripper comprises a slider and an activator. The activator is configured to be moved by the downhole tool relative to the slider between an inactivated position and an activated position when the downhole tool is milled from the second tool end. The slider remains unmoved when the activator is in the inactivated position, and the slider moves radially to engage with an internal wall of the wellbore and stop the downhole tool from rotation when the activator is in the activated position.
In another aspect, embodiments disclosed herein relate to a gripper for use with a downhole tool, wherein the downhole tool is configured to be set in a wellbore and milled after a scheduled period and has a first tool end and a second tool end along a longitudinal direction. The gripper comprises an activator and a slider. The activator is configured to be moved by the downhole tool between an inactivated position and an activated position when the downhole tool is milled from the second tool end. The slider is configured to remain in the gripper when the activator is in the inactivated position and move to engage with an internal wall of the wellbore and stop the downhole tool from rotation when the activator is in the activated position.
In a further aspect, embodiments disclosed herein relate to a method for isolating a section from another section in a wellbore for a scheduled period. The method comprises deploying at a predetermined position in the wellbore a bridge plug with a gripper fixed to a first end of the bridge plug, wherein the gripper comprises an activator and a slider. The method further comprises milling, after the scheduled period, from a second end of the bridge plug such that the activator is moved by the bridge plug from an inactivated position to an activated position, wherein the slider remains unmoved when the activator is in the inactivated position, and the slider moves radially to engage with an internal wall of the wellbore and stop the bridge plug from rotation when the activator is in the activated position.
Other aspects and advantages of the claimed subject matter will be apparent from the following description and the appended claims.
Specific embodiments of the disclosed technology will now be described in detail with reference to the accompanying figures. Like elements in the various figures are denoted by like reference numerals for consistency.
In the following detailed description of embodiments of the disclosure, numerous specific details are set forth to provide a more thorough understanding of the disclosure. However, it will be apparent to one of ordinary skill in the art that the disclosure may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description.
Throughout the application, ordinal numbers (e.g., first, second, third, etc.) may be used as an adjective for an element (i.e., any noun in the application). The use of ordinal numbers is not to imply or create any particular ordering of the elements nor to limit any element to being only a single element unless expressly disclosed, such as using the terms “before”, “after”, “single”, and other such terminology. Rather, the use of ordinal numbers is to distinguish between the elements. By way of example, a first element is distinct from a second element, and the first element may encompass more than one element and succeed (or precede) the second element in an ordering of elements.
In the following description of
It is to be understood that the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a slider” includes reference to one or more of such slider.
Terms such as “approximately,” “substantially,” etc., mean that the recited characteristic, parameter, or value need not be achieved exactly, but that deviations or variations, including for example, tolerances, measurement error, measurement accuracy limitations and other factors known to those of skill in the art, may occur in amounts that do not preclude the effect the characteristic was intended to provide.
Generally, an assembly according to one or more embodiments comprises a downhole tool and a gripper. The downhole tool has a first tool end and a second tool end along a longitudinal direction. The gripper is positioned opposite the first tool end of the downhole tool along the longitudinal direction and comprises a slider and an activator. The activator is configured to move relative to the slider between an inactivated position and an activated position when the downhole tool is milled from the second tool end so that the slider moves radially to engage with an internal wall of a wellbore and stop the downhole tool from rotation.
The gripper can be configured as a part of the downhole tool or a separate accessory which will be fixed to the first tool end of the downhole tool before deployment in a wellbore.
In one or more embodiments, a driver may be included in the assembly for transforming at least one of the rotation and the linear movement of the downhole tool into the movement of the activator between the inactivated position and the activated position when the downhole tool is milled from the second tool end. As an example, the driver includes a pusher which is configured to push the activator from the inactivated position to the activated position when the downhole tool is milled from the second end of the downhole tool. As another example, the driver may include a screw rod which is configured to transform the rotation of the downhole tool into the relative movement between the activator and the slider.
The gripper 30 comprises a slider 40 and an activator 50. The slider 40 is configured to move in a radial direction which is transverse to the longitudinal direction. The activator 50 is configured to move relative to the slider 40 longitudinally between an inactivated position 51 and an activated position 52. When the assembly is deployed in a wellbore 10, as shown in
In use, the assembly comprising the downhole tool 20 and the gripper 30 fixed to the first tool end 21 of the downhole tool 20 is deployed at a predetermined position in the wellbore 10, as shown in
After scheduled operation, the assembly will be removed from the wellbore 10 by milling operation to restore well accessibility and resume production. As one example, a high-pressure coil tubing (an HPCT 12) is used to mill the assembly from the second tool end 22 of the downhole tool 20, as illustrated in
The pusher 60 comprises a chamber 61 and, as illustrated in
The main body 70 comprises a support 71 and a stem 72 which extends from the support 71 along the longitudinal direction. The stem 72 goes along a channel in the protrusion 64 into the chamber 61. The stem 72 has a first stem end 74 extending from the support and an enlarged end 73 in the chamber 61. Thus, the main body 70 is hung below the pusher 60 by the enlarged end 73 and can be moved longitudinally relative to the pusher 60 and the downhole tool 20 via the enlarged end 73 moving in the chamber 61 between the upper end 62 and the lower end 63. A passage 75 can be provided along the length of the stem 72 for circulation of fluid when the enlarged end 73 moves longitudinally in the chamber 61 between the upper end 62 and the lower end 63. Alternatively, the stem 72 can be solid if no circulation is necessary for the chamber.
As discussed above, since the downhole tool 20 needs to be stopped from rotating or spinning by the gripper 30 when milling, a stopping structure may be constructed in the chamber. As one example, at least one of the chamber 61 and the enlarged end 73 of the stem has a square cross section. As another example, a stopper 66 may be provided in the chamber for the enlarged end 73 of the stem 72 so that the relative rotation between the stem 72 and the chamber 61 is restricted during milling.
The main body 70 further comprises a frame 76 extending longitudinally from the support 71. A radial opening 77 is provided in the frame 76 for containing the slider 40 such that the slider 40 may be supported on the main body 70 in a radially moveable way. One or more of a slider 40 may be provided on the main body. For instance, there may be four sliders distributed equally around the circumference of the frame 76.
The activator 50 is mounted around the stem 72 via a through hole of the activator 50 along the longitudinal direction and, thus, the activator 50 can move between an inactivated position and an activated position along the stem 72 longitudinally. The activator 50 is positioned between the slider 40 and a flange 78 extending inward from the frame 76, such that the activator 50 is maintained together with the main body 70. The activator 50 comprises a conical section 53 which serves as a wedge against the slider 40 when the activator 50 moves along the stem 72 in the longitudinal direction. In correspondence to the conical section 53 of the activator 50, the slider 40 has an inclined surface 41 contacting the conical section 53 of the activator 50. In this manner the slider is supported in a radially movable way on the main body. In one example, the slider is designed to be milled by the HPCT so as to ensure efficiency of milling.
The gripper further comprises a spring 80 such as a helical spring mounted around the stem 72 on the main body 70. One end of the spring 80 is supported on the support 71 and the other end of the spring 80 presses against an lower end of the slider 40 in the longitudinal direction. The activator 50 is positioned above the spring 80. When the activator 50 is moved by a downward force from an inactivated position to an activated position along the stem 72, the activator 50 contacts the upper end of the spring 80 and compresses the spring 80 to move away from the slider 40. After the downward force is let go, the activator 50 will be pressed to its inactivated position by the spring 80 as the spring relaxes from its compressed state.
It can be appreciated that, though the stem 72 of the main body 70 is shown as connected indirectly via the pusher 60 to the downhole tool 20, it is also in the invention that the stem 72 of the main body 70 is connected directly to the downhole tool 20 in a longitudinally movable way.
Below is a description of the operation of the assembly with the gripper as illustrated
As illustrated in
Now turn to
During the downward movement of the activator 50 relative to the frame 76 and the slider 40, the spring 80 will be pressed by the lower end of the activator 50. In case the milling operation is not successful, the HPCT can be move upward to release the downward force from the downhole tool 20, and the spring 80 can go from its compressed state back to its original state so as to move the activator 50 to its inactivated position, and the slider 40 can retract inside the frame 76 and disengage from the inner wall of the wellbore, such that the downhole tool 20 may be deployed in a new position.
The gripper 30 comprises a slider 40 and an activator 50. The slider 40 is configured to move in a radial direction which is transverse to the longitudinal direction. The activator 50 is configured to move relative to the slider 40 longitudinally between an inactivated position 51 and an activated position 52. When the assembly is deployed in a wellbore 10, as shown in
In use, the assembly comprising the downhole tool 20 and the gripper 30 fixed to the first tool end 21 of the downhole tool 20 is deployed at a predetermined position along the wellbore 10, as shown in
After scheduled operation, the assembly will be removed from the wellbore 10 by milling to restore well accessibility and resume production. As one example, HPCT 12 is used to mill the assembly from the second tool end 22 of the downhole tool 20, as illustrated in
The pusher 60 comprises a chamber 61 and, as shown in the figure, an upper end 62 of the chamber 61 is provided with a protrusion 64 directed upward to the main body 70 and a lower end 63 of the chamber 61 is configured to be supported on a solid surface 13 in the wellbore 10 (see
The main body 70 comprises a support 71 and a stem 72 which extends from the support 71 along the longitudinal direction. The stem 72 goes along a channel in the protrusion 64 into the chamber 61. The stem 72 has an enlarged end 73 in the chamber 61. Thus, the pusher 60 is hung below the main body 70 by the enlarged end 73 and can be moved longitudinally relative to the main body 70 and the downhole tool 20 via the enlarged end 73 moving in the chamber 61 between the upper end and the lower end. A passage 75 can be provided along the length of the stem 72 for circulation of fluid in the chamber 61 when the enlarged end 73 moves longitudinally between the upper end and the lower end of the chamber 61. Alternatively, the stem 72 can be solid if no circulation is necessary for the chamber.
The main body 70 further comprises a frame 76 extending longitudinally from the support 71. A radial opening 77 (see
The activator 50 is mounted around the stem 72 via a through hole of the activator 50 along the longitudinal direction and, thus, the activator 50 can move between an inactivated position and an activated position along the stem 72 longitudinally. The activator 50 is positioned between a flange 78 extending inward from the frame 76 and the slider 40, such that the activator 50 is maintained together with the main body 70. The activator 50 comprises a conical section 53 which serves as a wedge against the slider 40 when the activator 50 moves along the stem 72 longitudinally. In correspondence to the conical section 53 of the activator 50, the slider 40 has an inclined surface 41 contacting the conical section 53 of the activator 50. In one example, the slider 40 is designed to be milled by the HPCT so as to ensure efficiency of milling.
The gripper further comprises a spring 80 such as a helical spring mounted around the stem 72 on the main body 70. One end of the spring 80 presses against the support 71 and the other end of the spring 80 is supported on an upper end of the slider 40 in the longitudinal direction. The activator 50 is positioned below the spring 80. When the activator 50 is moved by an upward force of the pusher 60 from an inactivated position to an activated position along the stem 72, the activator 50 contacts the lower end of the spring 80 and compresses the spring 80 to move away from the slider 40. After the upward force is let go, the activator 50 will be pressed to its inactivated position by the spring 80 as the spring relaxes from its compressed state.
As illustrated in
Now turn to
During the upward movement of the activator 50 relative to the frame 76 and the slider 40, the spring 80 will be pressed by the activator 50. In case the milling operation is not success for, the HPCT can be move upward to release the downward force from the downhole tool 20, and the spring 80 can go from its compressed state back to its original state so as to move the activator 50 to its inactivated position, and the slider 40 can retract inside the frame 76 and disengage from the inner wall of the wellbore, such that the downhole tool 20 may be deployed in a new position.
In block 1110 a downhole tool (20) is deployed at a predetermined position in the wellbore 10. Downhole tool (20) may be such as a bridge plug with gripper (30) fixed to a first tool end (21) of the bridge plug. The gripper (30) may have an activator (50) and a slider (40).
In block 1120 the downhole tool (20) such as a bridge plug is milled, after the scheduled period, from a second tool end (22) of the bridge plug such that the activator (50) is moved by the bridge plug from an inactivated position (51) to an activated position (52). The slider (40) remains unmoved when the activator (50) is in the inactivated position (51), and the slider moves radially to engage with an internal wall (11) of the wellbore (10) and stop the bridge plug from rotation when the activator (50) is in the activated position (52).
While the disclosure has been described with respect to a limited number of embodiments, those skilled in the art, having benefit of this disclosure will appreciate that other embodiments can be devised which do not depart from the scope of the disclosure. Accordingly, the scope of the disclosure should be limited only by the attached claims.