This invention relates to an assembly for a turbomachine.
In particular the invention relates to an assembly for a turbomachine comprising a plurality of components, each having an outer platform, that are assembled into an array, the assembly being provided with a means of preventing relative radial displacement of the outer platforms.
A turbomachine, in particular a gas turbine engine, may comprise guide vanes in order to direct gas flows generated by the compressor and turbine stages of an engine. These vanes generally act between the stages of the engine and in particular the compressor stages to direct and guide the gas flow.
The nozzle guide vane assembly is one of the most difficult areas of design because the vanes sustain the highest temperature in the engine and they must perform an efficient aerodynamic function on the hot gases which flow from the combustion chamber. The gases typically have an entry temperature between 850 and 1700° C. and may reach velocities of over 750 metres per second.
Guide vanes are often made as an annular array of separate vanes, each vane comprising an aerofoil and inner and outer platforms formed integrally with the aerofoil.
In order to maintain a high level of efficiency it is necessary to prevent leakage of the hot gases and this is of particular importance at the circumferential interfaces between the separate vanes which make up the guide vane and at the axial interfaces of the guide vane array with the preceding and following components of the turbomachine.
However, the operating conditions are such that components in the turbomachine exhibit different rates of expansion and contraction. This brings about geometric relationships that change considerably during use, which makes it difficult to seal one section of the turbomachine from another to prevent leakage of gas between the two portions.
The adjacent surfaces 12, 14 are preferably machined at an angle which provides an approximately equal distance from the aerofoil portions of the adjacent first and second components 2, 4 to the interface between the first and second components 2, 4. In other words, each component has an inner platform 8 and outer platform 10 which is approximately equal either side of the aerofoil portion 6. This arrangement ensures that adjacent components experience equivalent radial displacement between the inner and outer platforms 8, 10. Such radial displacement being caused, primarily, by the thermal expansion of the aerofoil portion 6.
It is known to use an aerofoil portion 6 which is twisted along its length. In such an arrangement, it becomes difficult to machine the adjacent surfaces 12, 14 at an angle which provides an approximately equal distance either side of the aerofoil portion 6 for both the inner and outer platforms 8, 10. In this arrangement the adjacent surface on one side of the aerofoil portion 6 is much closer to the aerofoil portion 6 than on the other side. As a result, there is a difference in the radial displacement across the interface between the adjacent components during running conditions, which produces a scissor effect across the joint. When this occurs, the thickness of the seal strips are increased so that they act more as a structural component and hold the adjacent surfaces together. However, this puts large stresses into a relatively very thin component and the result is often that the strips are damaged and may even be torn in half.
U.S. Pat. No. 6,592,326 B2 discloses a method of connecting guide vane elements, wherein the adjacent surfaces of the outer platforms are flush and oriented radially. The outer platforms comprise flanges which are adjoined to one another using a connection means, such as a screw and nut or rivet. The radially inner and outer surfaces of the outer platform experience different amounts of axial expansion since the inner surface is exposed to hot gases and the outer surface is cooled by cooler gases. To allow for this differential in axial expansion, a gap is left between the adjacent surfaces toward the radially inner surface. This allows the expansion of the inner surface without putting unnecessary stress on the connection during operating conditions. However the method of U.S. Pat. No. 6,592,326 B2 does not deal with the differential in radial expansion experienced by guide vanes with a twisted aerofoil portion. In such an arrangement, the differential in radial expansion creates a shear stress on the connection means and may lead to failure of the connection. In addition, the process of connecting the components adds time to the manufacture of the guide vane and also in any subsequent disassembly and repair.
It is an object of the present invention to provide an improved means of preventing relative radial displacement of the outer platforms.
According to a first aspect of the present invention there is provided an assembly for a turbomachine comprising: a plurality of components which, in use, are assembled into a circumferentially extending annular array; each component having a radially outer platform, the outer platforms of the components forming a ring in the assembled array; wherein adjacent components interface at adjacent surfaces of their outer platforms, and the adjacent surfaces are angled away from the radial direction; wherein the outer platforms each comprise at least one lug which extends from the outer platform over a portion of the outer platform of an adjacent component, and in use substantially prevents relative radial displacement of the outer platform of the adjacent component. The components of the annular array may be contiguous.
The adjacent surfaces may be angled away from the radial direction.
The angled adjacent surfaces may be angled to form complementary wedge shaped surfaces which when assembled define a radially superior and a radially inferior surface.
The lug may extend from a portion of the outer platform which is adjacent to its radially superior surface. The lug may extend circumferentially from the outer platform.
The outer platform may further comprise a pad for receiving the lug of an adjacent component. The pad may have one or more grooves on its surface. The grooves may extend circumferentially. The pad may be positioned on a portion of the outer platform which is adjacent to its radially superior surface.
Radial displacement of the radially superior surface may cause radial displacement of the radially inferior surface by means of the lug.
Radial displacement of the radially inferior surface may cause radial displacement of the radially superior surface by means of the angled adjacent surfaces.
Radial displacement of the radially superior surface may be prevented by means of the lug.
The lug and pad may be angled radially upward from the arc of the ring.
The components may be guide vane elements. The guide vane elements may be nozzle guide vane elements, input guide vane elements or output guide vane elements.
The assembly may be used in a turbomachine.
For a better understanding of the present invention, and to show more clearly how it may be carried into effect, reference will now be made, by way of example, to the accompanying drawings, in which:—
The angled surfaces 22, 30 are angled to form complementary wedge shaped surfaces which when assembled form a transitioned interface between the first and second components 16, 26. In the assembly, the angled surface 22 of the first component 16 is a radially inferior surface and the angled surface 30 of the second component 26 is a radially superior surface.
In use, the first and second components 16, 26 are assembled to form an annular array, as shown in
The pad 32 is adapted to receive the lug 24 when the first and second components 16, 26 are assembled. The dimensions of the lug 24 and pad 32 are such that when the outer platforms 20, 28 of the first and second components 16, 26 are assembled to define a flush interface between the components, the lug 24 and the pad 32 are touching. Alternatively there may be a predetermined gap between the lug 24 and the pad 32 following assembly. The lug 24 and the pad 32 are angled radially upward from the arc of the outer platforms 20, 28 in order to facilitate assembly of the first and second components 16, 26. The pad 32 is further provided with the run-in portion 36 which is angled so that during assembly the lug 24 slides up the run-in portion on to the top of the pad 32.
The outer surface of the outer platforms 20, 28 may be cooled by passing cooling air over the surface. The grooves 34 allow some of the cooling air to flow through them to cool the pad 32 and lug 24. This acts to offset the increase in temperature caused by the increase in the thickness of the outer platform at the positions of the lug 24 and pad 32.
The outer platforms 20, 28 of the first and second components 16, 26 each comprise a lug 24 and a pad 32 for the interface with the corresponding pad or lug of an adjacent component.
Radial displacement of the outer platform 28 of the second component 26 relative to the outer platform 20 of the first component 16 causes the pad 32 to contact the lug 24 and thus the displacement of the outer platform 28 is constrained by the lug 24 or alternatively the outer platform 20 is also caused to be displaced. Thus relative radial displacement of the outer platforms 20, 28 is prevented.
Since the first and second components 16, 26 are not fixedly connected to one another, the components are allowed to expand axially without producing stresses in the interface. The dimensions of the lug 24 and pad 32 may be such that a certain degree of relative radial displacement is allowed before the lug 24 contacts the pad 32 and prevents further displacement. Accordingly the scope of the invention should be construed with this in mind.
By preventing or minimising relative radial displacement of adjacent components, the present invention extends the life of the seal strips between the components and thus reduces leakage through the interface.
The invention described herein may be used in any type of guide vane; however the invention is particularly advantageous when used in a nozzle guide vane due to the high temperatures and loads experienced by nozzle guide vanes.
To avoid unnecessary duplication of effort and repetition of text in the specification, certain features are described in relation to only one or several aspects or embodiments of the invention. However, it is to be understood that, where it is technically possible, features described in relation to any aspect or embodiment of the invention may also be used with any other aspect or embodiment of the invention.
Number | Date | Country | Kind |
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0904857.0 | Mar 2009 | GB | national |
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Entry |
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Search Report issued in British Application No. GB 0904857.0 on Jul. 22, 2009. |
Number | Date | Country | |
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20100239423 A1 | Sep 2010 | US |