1. Field of the Invention
The present invention relates, generally, to vehicle seats and, more specifically, to an assembly for adjusting a lumbar region of a seat.
2. Description of the Related Art
Conventional seats known in the art include a base and a back configured to accommodate, support, and secure an occupant of a vehicle. The base is operatively attached to the vehicle, such as to a passenger compartment floorboard, and may be adapted to selectively move along the floorboard so as to effect selective legroom adjustment to accommodate differently-sized occupants. The back is pivotally attached to the base such that the occupant can selectively adjust the angular position of the back with respect to the base.
In addition to legroom adjustment and back/base angular position adjustment, seats known in the related art employ various mechanisms to facilitate adjustable support to the occupant at specific seat locations corresponding to anatomical regions of the body. By way of non-limiting example, the seat may include one or mechanisms to facilitate adjustment of lumbar support against the occupant's back, and/or bolster support against the occupant's hips, waist, or shoulders. Such selective adjustment is particularly advantageous when the occupant has been seated for an extended period of time.
There are a number of different types of mechanisms known in the related art for providing selectively adjustable support within a seat, including both manually-adjusted and power-adjusted mechanisms.
While seats and adjustment mechanisms known in the prior art have generally performed well for their intended purpose, there remains a need in the art for an adjustment mechanism assembly which strikes a substantial balance between packaging size, component cost, manufacturability, functionality, usability, and ergonomics.
The present invention overcomes the disadvantages in the related art in an assembly for adjusting a lumbar region of a seat having a back frame. The assembly includes a seat support adapted for suspension in the back frame of the seat. The seat support is movable between a first lumbar position and a second lumbar position. An actuator is operatively attached to the seat support and concurrently moves with the seat support between the lumbar positions. The actuator has a chassis mount and a drive mount selectively movable with respect to the chassis mount between first and second positions. A wire extends between longitudinal ends adapted for attachment to the back frame of the seat. A first guide is slidably supported along the wire and is coupled to the seat support and to the chassis mount of the actuator. A second guide is slidably supported along the wire and is coupled to the seat support and to the drive mount of the actuator. Movement of the drive mount of the actuator from the first position toward the second position urges the guides away from each other towards the ends of the wire such that the actuator and the seat support move from the first lumbar position toward the second lumbar position as a unit.
In this way, the shifter assembly of the present invention provides improved functionality and usability in connection with automatic transmission systems and, at the same time, reduces the cost and complexity of manufacturing and assembling shifter assemblies.
Other advantages of the present invention will be readily appreciated as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings.
With reference now to the Figures, wherein like numerals indicate like parts throughout the several views, a seat is shown at 10 in
The back 16 is pivotally attached to the base 14 such that the occupant can selectively adjust the angular position of the back 16 with respect to the base 14 (not shown in detail, but generally known in the related art). In the representative embodiment illustrated herein, the base 14 is operatively attached to the vehicle 12 via one or more slider assemblies, generally indicated at 20 which, in turn, are secured to a floorboard 22 of the vehicle 12. The slider assemblies 20 are configured to facilitate selective movement of the seat 10 with respect to the vehicle 12 floorboard 22 so as to effect selective legroom adjustment to accommodate differently-size occupants. By way of non-limiting example, where the seat 10 is used to accommodate an operator of the vehicle 12, the slider assemblies 20 allow the operator to move the seat 10 closer-to or further-away-from the vehicle 12 controls, such as the accelerator, brakes, and/or steering wheel (not shown, but generally known in the art), and may be manually-adjusted or power-adjusted. However, those having ordinary skill in the art will appreciate that the seat 10 could accommodate any occupant of the vehicle 12 and, thus, could be positioned in any suitable location (i.e., driver seat, front passenger seat, rear seat, etc.) secured to any suitable portion of the vehicle 12 in any suitable way, with or without the use of slider assemblies 20, without departing from the scope of the present invention. Moreover, while the vehicle 12 described herein is an automobile, those having ordinary skill in the art will appreciate that the vehicle 12 could be of any suitable type without departing from the scope of the present invention. By way of non-limiting example, the vehicle 12 could be adapted for civilian, commercial, industrial, military, or law enforcement use on land, water, or in the air.
The base 14 and back 16 of the seat 10 each include frames that provide structural rigidity and support to the seat 10 and facilitate connection between various components of the seat 10 as well as connection to the vehicle 12, and may extend within the bolsters 18 so as to support foam and/or cushions supported in the base 14 and/or the back 16 (not shown in detail, but generally known in the related art) underneath one or more outer upholstery covers of the seat 10, generally indicated at 24. Typically, frames are formed of metal, but could be formed or otherwise manufactured from any suitable material sufficient to provide proper support for the occupant. The base 14 of the seat 10 includes a base frame (not shown) supported therein adapted to connect the base 14 to the slider assemblies 20, and the back 16 of the seat 10 includes a back frame 26 supported therein (see
Referring now to
As noted above, the seat support 38 is adapted for suspension in the back frame 26 of the seat 10. In the representative embodiment illustrated herein, the seat support 38 is mounted within the back frame 26 of the back 16 of the seat 10 and provides adjustable lumbar support to the occupant in the lumbar region 36. More specifically, as noted above, the seat support 38 and the actuator 40 move together between the lumbar positions 38A, 38B, adjacent to the lumbar region 36 of the seat 10, in response to movement of the drive mount 50 of the actuator 40 between the positions 50A, 50B.
As shown best in
As noted above, the actuator 40 of the assembly 34 is operatively attached to the seat support 38 for concurrent movement between the lumbar positions 38A, 38B. In one embodiment, the actuator 40 is operatively attached to at least one of the horizontal rods 52 for concurrent movement with the seat support 38 between the lumbar positions 38A, 38B. More specifically, the actuator 40 is slidably attached to the seat support 38 and travels at least partially longitudinally along the wire 42 in response to movement of the drive mount 50 between the positions 50A, 50B, as described in greater detail below. In one embodiment, the actuator 40 includes a chassis, generally indicated at 58, operatively attached to the seat support 38 and secured to the chassis mount 48 such that the chassis 58 and chassis mount 48 move together as a unit (compare
Referring now to
The screw drive 64 includes an externally-threaded rod 68 extending along a portion of the chassis 58 which engages a corresponding internally-threaded portion 70 of the drive block 68 so as to linearly move the drive block 66 and the drive mount 50 between the positions 50A, 50B in response to rotation of the driver 62. It will be appreciated that the specific configuration of the threaded engagement of the screw drive 64 between the rod 68 and the portion 70, such as the pitch, thread count, etc., may be configured to correspond to force output of the actuator 40 necessary to facilitate movement between the lumbar positions 38A, 38B, based on available torque output of the driver 62 and structural characteristics of the seat support 38 and/or the back frame 26 of the seat 10
In one embodiment, the actuator 40 further includes a geartrain (also referred to herein as a “gear train”), generally indicated at 72, interposed in torque-translating relationship between the driver 62 and the screw drive 64. In the representative embodiment illustrated herein, the geartrain 72 includes a worm shaft 74 and a worm gear 76. The worm shaft 74 is coupled to the driver 62, and the worm gear 76 is coupled to the screw drive 64 (see
As noted above, the ends 42A, 42B of the wire 42 of the assembly 34 are adapted for attachment to the back frame 26 of the back 16 of the seat 10. To that end, as shown in the embodiment illustrated in
The wire 42 of the assembly 34 is continuous between the longitudinal ends 42A, 42B and extends between the guides 44, 46, as noted above. The wire is disposed in tension and remains in tension as the guides 44, 46 move along the wire 42 when the seat support 38 and actuator 40 move between the lumbar positions 38A, 38B. More specifically, the wire 42 is operatively disconnected from the actuator 40 such that movement of the drive mount 50 and chassis mount 48 occurs along the wire 42 without altering a length of the wire 42 between the ends 42A, 42B.
In one embodiment, the first guide 44 includes a first guide mount 84 coupled to the seat support 38 at a first location 86, and the second guide 46 includes a second guide mount 88 coupled to the seat support 38 at a second location 90 spaced from the first location 86. More specifically, the first guide mount 84 is coupled to the first vertical rod 54A at the first location 86, and the second guide mount 88 is coupled to the second vertical rod 54B at the second location 90. In one embodiment, the first guide 44 further includes a first conduit 92 extending between the first guide mount 84 and the drive mount 50 of the actuator 40. The first conduit 92 has opposing first and second conduit ends 92A, 92B and is fixed to the first guide mount 84 at the first conduit end 92A and to the drive mount 50 of the actuator 40 at the second conduit end 92B. Similarly, in one embodiment, the second guide 46 further includes a second conduit 94 extending between the second guide mount 88 and the chassis mount 48 of the actuator 40. The second conduit 94 has opposing first and second conduit ends 94A, 94B and is fixed to the second guide mount 88 at the first conduit end 94A and to the chassis mount 48 of the actuator 40 at the second conduit end 94B. The conduits 92, 94 are spaced from each other along the wire 42 when the drive mount 50 of the actuator 40 is in both of the positions 50A, 50B, as described above. Thus, it will be appreciated that the wire 42 passes through the first guide mount 84, the first conduit 92, the drive mount 50, the chassis mount 48, the second conduit 94, and the second guide mount 88.
Referring now to
In this way, the assembly 34 of the present invention provides for selective adjustment of the lumbar region 36 of the seat 10 while affording significantly optimized and space-efficient component packaging and, at the same time, reduces the cost and complexity of manufacturing and assembling lumbar adjustment mechanisms for seats 10.
The invention has been described in an illustrative manner, and it is to be understood that the terminology which has been used is intended to be in the nature of words of description rather than of limitation. Many modifications and variations of the present invention are possible in light of the above teachings, and the invention may be practiced otherwise than as specifically described.
Number | Name | Date | Kind |
---|---|---|---|
3890000 | Easley | Jun 1975 | A |
4159847 | Arai | Jul 1979 | A |
4309058 | Barley | Jan 1982 | A |
4565406 | Suzuki | Jan 1986 | A |
4588172 | Fourrey et al. | May 1986 | A |
4627661 | Rönnhult et al. | Dec 1986 | A |
4697848 | Hattori et al. | Oct 1987 | A |
4880271 | Graves | Nov 1989 | A |
4886316 | Suzuyama et al. | Dec 1989 | A |
5007677 | Ozawa et al. | Apr 1991 | A |
5050930 | Schuster et al. | Sep 1991 | A |
5092654 | Inaba et al. | Mar 1992 | A |
5120109 | Rangoni | Jun 1992 | A |
5197780 | Coughlin | Mar 1993 | A |
5211071 | Hedstrom | May 1993 | A |
5217278 | Harrison | Jun 1993 | A |
5449219 | Hay et al. | Sep 1995 | A |
5474358 | Maeyaert | Dec 1995 | A |
5507559 | Lance | Apr 1996 | A |
5641205 | Schmidt | Jun 1997 | A |
5685606 | Lance | Nov 1997 | A |
5697672 | Mitchell | Dec 1997 | A |
5716098 | Lance | Feb 1998 | A |
5769490 | Falzon | Jun 1998 | A |
5788328 | Lance | Aug 1998 | A |
5823620 | Le Caz | Oct 1998 | A |
5913569 | Klingler | Jun 1999 | A |
6053064 | Gowing et al. | Apr 2000 | A |
6079783 | Schuster, Sr. et al. | Jun 2000 | A |
6152531 | Deceuninck | Nov 2000 | A |
6357826 | Gabas | Mar 2002 | B1 |
6499803 | Nakane | Dec 2002 | B2 |
6557938 | Long | May 2003 | B1 |
7000986 | Cruz Fernandes de Pinho et al. | Feb 2006 | B2 |
7172248 | McMillen et al. | Feb 2007 | B2 |
7494183 | Liu | Feb 2009 | B2 |
7690726 | Samain | Apr 2010 | B2 |
7780233 | McMillen | Aug 2010 | B2 |
7841661 | Samain et al. | Nov 2010 | B2 |
7997649 | Vanparys et al. | Aug 2011 | B2 |
8091967 | Schweizer et al. | Jan 2012 | B2 |
8544953 | Samain et al. | Oct 2013 | B2 |
20050017555 | Elliot | Jan 2005 | A1 |
20080217978 | Stossel | Sep 2008 | A1 |
20080265649 | McMillen et al. | Oct 2008 | A1 |
20090115234 | Samain | May 2009 | A1 |
20110115268 | Maierhofer | May 2011 | A1 |
20140070583 | McMillen | Mar 2014 | A1 |
20140070584 | McMillen | Mar 2014 | A1 |
20140125101 | Hong | May 2014 | A1 |
20140125102 | McMillen | May 2014 | A1 |
20140125103 | Suzuki | May 2014 | A1 |
20140346827 | Suzuki | Nov 2014 | A1 |
20150305506 | Suzuki | Oct 2015 | A1 |
Number | Date | Country |
---|---|---|
201484242 | May 2010 | CN |
201525311 | Jul 2010 | CN |
1914154 | Jun 1971 | DE |
3336349 | Apr 1985 | DE |
3341389 | May 1985 | DE |
3613763 | Oct 1986 | DE |
3633035 | Apr 1987 | DE |
3619188 | Dec 1987 | DE |
3620084 | Dec 1987 | DE |
3821018 | Jan 1989 | DE |
3939452 | May 1990 | DE |
4008936 | Oct 1990 | DE |
4405495 | Aug 1995 | DE |
19505447 | Aug 1996 | DE |
0 016 557 | Oct 1980 | EP |
0 046 892 | Mar 1982 | EP |
0 128 407 | Dec 1984 | EP |
0 158 562 | Oct 1985 | EP |
0 169 293 | Oct 1988 | EP |
0 296 938 | Dec 1988 | EP |
0 518 830 | Dec 1992 | EP |
0 301 938 | May 1993 | EP |
0 540 481 | May 1993 | EP |
0 458 000 | Oct 1993 | EP |
0 420 824 | Jan 1994 | EP |
0 485 483 | Jan 1994 | EP |
0 582 821 | Feb 1994 | EP |
0 517 644 | Sep 1995 | EP |
0 540 481 | Dec 1995 | EP |
0 563 709 | Oct 1996 | EP |
0 702 522 | Mar 1997 | EP |
0 598 071 | Jul 1997 | EP |
0 618 774 | Jul 1997 | EP |
0 803 400 | Oct 1997 | EP |
0 915 773 | May 2000 | EP |
0 759 715 | Dec 2000 | EP |
0 957 716 | Dec 2002 | EP |
1 733 649 | Dec 2006 | EP |
1 918 156 | May 2008 | EP |
2 447 168 | Aug 1980 | FR |
2 596 334 | Oct 1987 | FR |
1536132 | Dec 1978 | GB |
1545186 | May 1979 | GB |
2012569 | Aug 1979 | GB |
2285744 | Jul 1995 | GB |
2316604 | Mar 1998 | GB |
1-175808 | Jul 1989 | JP |
2-74429 | Mar 1990 | JP |
4-504075 | Jul 1992 | JP |
6-72217 | Mar 1994 | JP |
6-26524 | Apr 1994 | JP |
6-44460 | Jun 1994 | JP |
6-58757 | Aug 1994 | JP |
6-12448 | Oct 1994 | JP |
6-75250 | Oct 1994 | JP |
7-75608 | Mar 1995 | JP |
9321800 | Nov 1993 | WO |
9400039 | Jan 1994 | WO |
9519123 | Jul 1995 | WO |
9633640 | Oct 1996 | WO |
9807590 | Feb 1998 | WO |
2016094412 | Jun 2016 | WO |
Entry |
---|
English language abstract for CN 201484242 extracted from espacenet.com on Jul. 18, 2016, 1 page. |
English language abstract for CN 201525311 extracted from espacenet.com on Jul. 20, 2016, 1 page. |