This application is the national phase entry. under 35 U.S.C. §371(c). of co-pending International Application No. PCT/DK2006/000435, filed Aug. 10, 2006, the disclosure of which is incorporated herein by reference in its entirety.
The present invention relates to an assembly for dispensing a beverage, said assembly comprising a pressure chamber, which is adapted during use to accommodate a beverage container. The beverage container is made of a collapsible material and comprises a neck part having an outlet. Furthermore, a connecting element is arranged at the neck part of the beverage container, where said connecting element comprises means for receiving an inlet end of a dispensing line, and said pressure chamber comprises a wall and a lid defining the accommodation for the beverage container.
Large-volume carbonated beverages, such as draught beer, are conventionally delivered to the place of consumption in metal kegs that typically hold a large volume of e.g. 25 litres. Such kegs are intended for expensive and elaborate dispensing assemblies comprising draught beer coolers, carbondioxide cartridges, etc., for cooling and dispensing the beverage from the container. Such kegs and dispensing assemblies are well known in the art.
The metal kegs are heavy, and thus difficult to handle, and cause excessive transportation costs. Furthermore, metal kegs have high manufacturing costs, and need to be collected for refilling after complete or partial emptying.
A keg is reused several times before it is scrapped. Consequently, kegs travel long distances in their life-time and the heavier they are the higher the transportation cost is. Additionally, the consumption of draught beer is very sensitive to seasonal variation. Especially in summer periods consumption is high, while in colder periods consumption is low. Therefore, to be able to meet the demand a large number of kegs must be in circulation causing storage of plenty of empty kegs during periods of low consumption.
Another disadvantage of the known draught beer assemblies is that many parts that are in contact with the beverage are reused and therefore require regular cleaning in order to keep the parts hygienically clean and to prevent bacteria growth. The cleaning is time consuming and it may be difficult to perform sufficiently thorough cleaning of all the parts. If the parts that are in contact with the beverage are not cleaned thoroughly it will influence the quality of the beverage.
To overcome some of these disadvantages beverage containers for dispensing assemblies produced in lighter, more flexible materials have been introduced. Plastic bags emptied by pressing out the content mechanically, pneumatically or hydraulically have been tested, but are too fragile for most practical purposes.
Also dispensing from collapsible beverage bottles made of plastic materials, e.g. PET, are known in the art. These bottles are emptied by collapse of the bottle wall by application of mechanical, pneumatic or hydraulic pressure causing the content to be squeezed out. Such beverage bottles contain only small volumes, such as a few litres, and are not directly comparable to metal kegs, which hold a substantially larger volume of beverage. However, the collapsible bottles have a number of advantages over metal kegs in many aspects.
Plastic materials can be ground up, and the resulting granulate can be used in production of new plastics materials. The granulate takes up little space. thus eliminating the need for large storage. Since the bottles are lighter, they are easier to handle and involve smaller transportation costs. Plastic bottles can be made transparent to allow visual inspection of the content or they can be dyed in any desired color. When emptied the bottle is collapsed and will take up little space during transportation for recycling.
A dispensing assembly with a collapsible beverage bottle is for example known from EP-A1-1 003 686. This apparatus constitutes an integrated dispensing device comprising a housing with a lid, sealing means, a pressure source, a cooling device and a dispensing tap. The dispensing apparatus has a complicated design, comprising a vast number of parts, the parts themselves being elaborate, costly devices. There is thus a need for providing an assembly for dispensing beverage which has a simple design and construction wherein beverage containers even though being relatively heavy easily may be handled by an user.
Furthermore, due to government regulations, environmental concerns, and material costs is desired to recycle the bottle when it is emptied. and to dispose and replace other elements at the same time as the bottle is being replaced. This is often done by collecting and grinding the plastics material bottles, as well as other elements. In view of environmental concerns, and for economic reasons as well, there is a need to develop elements and parts for single-use in an assembly for dispensing beverage, and to make these parts or elements as small as possible, both in size and weight, without compromising the functionality, security, or durability of the parts and elements.
An object of the present invention is to wholly or partly overcome the above disadvantages and drawbacks of the prior art.
The above object, together with numerous other objects, advantages and features, which will become evident from the below description, is accomplished by a solution in accordance with the present invention by which the connecting element are adapted for abutment with the lid of the pressure chamber so that a sealing between the lid and beverage container is obtained during use.
Advantageously, the overall width of the connecting element is smaller than the width of the beverage container so that consumption of material for the production of the connection elements is kept at a minimum.
According to the invention the connecting element may comprise a disc shaped part, said disc shaped part having a first and a second surface and a wall part, said wall part being arranged circumferential to and extending from the second surface as well as substantially perpendicular to the second surface.
In a preferred embodiment of the invention, the first surface of the disc shaped part of the connecting element may comprise locking means adapted to securely connect the connecting element to the neck of the beverage con- tainer. Said locking means may expediently comprise a first annular space arranged between an outer circular wall and an inner circular wall, said outer wall and said inner wall being arranged concentrically.
In addition, said first annular space may extend through the disc shaped part thereby providing an enhanced rigid connection between the connecting element and neck part of the beverage container, so that bending of the disc shaped part of the connecting element substantially does not influence the locking means.
According to the invention the outer circular wall may comprise an inward surface and an outward surface, and the inward surface may comprise projections which are adapted to go into secure engagement with projections arranged on the outer side of the neck.
Advantageously, the outward surface of the outer circular wall may comprise supporting means which are adapted to support the outer wall in a radial direction so that a rigid as well as secure connection between the neck part and connecting element is achieved. Hereby is obtained that the connection between the neck part and the connecting element can withstand a pressure of up to 7 bar. The supporting means may consist of a plurality of ribs arranged around the outer wall.
Furthermore, the locking means may comprise sealing means for avoiding leakage of beverage via the locking means.
In expedient manner the inner circular wall may be adapted to be inserted into the outlet of the beverage container.
In a preferred embodiment according to the invention a gastight membrane may be arranged in connection with the inner circular wall, thereby completely sealing the beverage container. The membrane may preferably withstand a pressure of 7 bar.
Optionally, a second membrane may be arranged as a part of the connecting element. Such a second membrane may provide additional sealing of the beverage container and may be preferable when incorporating the beverage container into existing beverage dispensing systems.
According to the invention a piercer may be arranged inside the inner circular wall in a predetermined distance from the membrane, said piercer being adapted to pierce the membrane when a predetermined pressure is obtained inside the pressure chamber. The piercer may be an integrated part of the connection element or a separate part, which is adapted to be connected to the connection element.
The inlet end of the dispensing line may be arranged in connection with the piercer. In an embodiment of the invention the inlet end of the dispensing line may be obliquely cut so that the oblique end of the dispensing line is the piercer.
Furthermore, the second surface of the disc shaped part may comprise an inner circular wall part, said inner circular wall part being arranged inside said wall part whereby a second annular space is arranged between said wall parts. The inner circular wall part may define a compartment, wherein the receiving means for the inlet of the dispensing line is arranged.
According to a preferred embodiment of the invention the receiving means may be arranged in connection with a flexible collar, said collar during use being adapted to move the piercer into a piercing position when the predetermined pressure is obtained inside the pressure chamber.
Advantageously, the second annular space may be adapted to engage with corresponding means arranged at the inside of the lid of the pressure chamber.
Also, a sealing element may be arranged in the second annular space for sealing between the lid and the connecting element.
The connecting element may be made of plastic materials, such as PET, PE, PBT or PP or a combination thereof.
The invention is also new and inventive by providing a beverage container made of a collapsible material and comprising a neck part having an outlet, a connecting element being arranged at the neck part of the beverage container, said connecting element comprising means for receiving an inlet end of a dispensing line.
Preferably, the beverage container may be connected to a lid of a pressure chamber by means of the connecting element, thereby obtaining a sealing between the lid and beverage container.
The invention and its many advantages will be described in more detail below with reference to the accompanying schematic drawings, which for the purpose of illustration show some non-limiting embodiments and in which
All the figures are highly schematic and not necessarily to scale, and they show only parts which are necessary in order to elucidate the invention, other parts being omitted or merely suggested.
In
The beverage may be beer, soft drinks, wine, tea, coffee, or the like, thus, the assembly is adapted to provide the right cooling or heating for the specific beverage, so that when said beverage is being served it has the right temperature for the consumer.
In the following description the heat transfer system will be explained in connection with a cooling system, however, it may as well be a heating system or a combination thereof.
The assembly 1 shown in
The pressure chamber 2 comprises a wall or cover and a lid 6 defining the accommodation for the beverage container (not shown).
The pressure chamber 2 is furthermore provided with a pressure source (not shown), said pressure source being adapted to provide a predetermined pressure to the pressure chamber 2. Furthermore, a pressure-controlling unit may be arranged in connection with said pressure source and the pressure chamber 2.
The lid 6 in this embodiment is detachable from the pressure chamber 2. however, in other embodiments it may be pivotably attached to the pressure chamber. The lid 6 may be locked to the chamber by closing means such as by threading, by a bayonet closure or screw shackle lock. Furthermore, the lid 6 comprises an opening (not shown), which preferably is substantially at the center of the lid 6. Through said opening a dispensing line is connected to the beverage container when the beverage container is accommodated in the pressure chamber 2.
The pressure chamber 2 in
In
Subsequently, the pressure chamber is closed and the top part 9 is pivoted back for connection with the bottom part 10 and thereby the pressure source, which immediately will start to build-up pressure in the pressure chamber for enabling dispensing.
In
The connecting element 12 comprises a second annular space 15 which engages corresponding connecting means 16 arranged at the inside of the lid 6 of the pressure chamber 2.
The supporting means of the connecting element 12, here in the form of ribs 17, are in this embodiment shown as also supporting the shoulder part 18 of the beverage container 11.
In
The beverage container 11 is preferably manufactured from plastics, particularly a polymer, such as PEN or PET or blended PET. Thus, the beverage container 11 can be formed as a thin-walled, self-supporting structure that is suitable for collapsing when an external pressure is applied to the pressure chamber. The beverage container 11 can be manufactured as a multilayer construction comprising an oxygen barrier for preserving the beverage content of the beverage container. Furthermore, the beverage container 11 can be tinted or dyed to create a barrier to light, in case the beverage quality is sensible to light. Such a light barrier could be placed in the oxygen barrier. Other suitable processes are coating the beverage container 11, e.g. plasma coating the interior surface and/or epoxy-coating the exterior surface.
The beverage containers 11 can be transported separately to the site of filling. Usually such beverage containers 11 are not blown to their full size until immediately before their filling with beverage. At the production site the beverage containers 11 are blown to their full size, the container 11 having a bottom part, a middle part with a generally cylindrical wall, a shoulder part and a neck part constituting an inlet and outlet. After blowing the beverage container 11 into shape the container 11 is filled with the desired beverage and closed by pressing the connecting element 12 over the neck. Thus, the connecting element 12 may function as closure of the beverage container.
Preferably, the connection between the connecting element 12 and the beverage container 11 is of such a nature that once the connecting element 12 has been secured to the beverage container 11 it cannot be removed without damaging the beverage container 11 and/or the connecting element 12, thus providing a tamperproof container unit containing beverage ready to be delivered to the place of consumption. Such an inseparable connection can be obtained in a variety of ways. Preferably the connection is obtained by press fitting the connecting element 12 over the neck of the beverage container 11, the neck and connecting element 12 being provided with cooperating locking means, which will be explained further below.
In
The inner circular wall 24 defines a compartment 26, wherein the receptacle 27 for the inlet 22 of the dispensing line 19 is arranged. The receptacle 27 is arranged in connection with a flexible collar 28, said collar 28 during use being adapted to move the piercer 23 into a piercing position when the predetermined pressure is obtained inside the pressure chamber. The collar 28 is in this embodiment connected with the inner circular wall 24 via an annular flange 29 arranged at the top of the inner circular wall 24. In this embodiment the flange 29, the collar 28 and the receptacle 27 provide a sealing so that when the membrane 25 is pierced the beverage will only be led through the inlet 22 of the dispensing line 19. The flange 29 is furthermore providing an upper surface whereupon the membrane 25 is placed, thereby enhancing the attachment of the membrane to the connecting element as well as the resistance to pressure.
In a not shown embodiment of the invention, the piercer may be a separate part which is adapted to be connected to the connecting element 12. For instance, the inlet end of the dispensing line may be obliquely cut so that the oblique end of the dispensing line acts as the piercer.
Between the neck 13 of the beverage container and the connecting element 12, a sealing ring 31 is arranged. The sealing ring 31 prevents any leakage of beverage during normal use, as well as sealing off when mutual displacement of the beverage container and the connecting element occurs.
In
In the first surface 33 of the disc shaped part 32 of the connecting element 12 locking means 36 is adapted to securely connect the connecting element 12 to the neck part of the beverage container. The locking means 36 comprises a first annular space 37 arranged between an outer circular wall 38 and an inner circular wall 24, said outer wall 38 and said inner wall 24 being arranged concentrically. The first annular space 37 having a width, which is a little smaller than the thickness of the neck part of the beverage container for enabling the press fitting and locking.
The outward surface of the outer circular wall 38 comprises supporting means 17 which are adapted to sup- port the outer wall 38 in a radial direction so that a rigid as well as secure connection between the neck part and connecting element 12 is achieved. The supporting means consist of a plurality of ribs 17 arranged around the outer wall 38. The matter is that the ribs 17 support the wall 38 and thereby the neck of the beverage container and secure a rigid engagement between the connection element 12 and the neck of the beverage container. It should be mentioned that when the connecting element 12 is mounted on the beverage container, the connecting element 12 may be used as a handle, thereby facilitating the handling of the cylindrical beverage container for the user. Therefore, it is of major importance that the engagement between the beverage container and the connecting element is as rigid as possible. Said ribs 17 may furthermore extend up to the shoulder of the beverage container for supporting this.
Inside the inner wall 24 the integrated piercer 23 is shown.
In
The inner circular wall 24 defines a compartment 26, wherein the receiving means 27 for the inlet of the dispensing line is arranged.
The encircled area 40 in
Preferably the piercer 23 has means for abutment on the lid 6, while the lid 6 has corresponding abutment means. This allows the piercer 23 to open the beverage container by piercing the membrane 25 automatically when the beverage container is forced downwards towards the lid 6 of the pressure chamber 2, since the abutment with the lid forces the piercer 23 to move relative to the connecting element 12. The need to manually handle the opening of the beverage container before placing the beverage container in the assembly 1, 1′ is thus avoided. The matter is that when the pressure chamber 2 is being placed in the operating position, i.e. a vertical position with the beverage container placed upside down with the connecting element at the lower end as shown in
The collar 28 may be provided with one or more slits (not shown) and is preferably constructed in the same material as the other parts of the piercer 23. The slits of the collar 28 provide resiliency to the collar 28, and cause the collar 28 to flex outwards, when the piercer 23 is forced towards the beverage container to pierce the membrane 25. Furthermore, the inlet end of the dispensing line may be arranged as a piercer (not shown) so that it is the inlet end of the dispensing line which pierce the membrane.
The parts of the connecting element 12 are preferably made in a plastic material such as PET, PE, PET or PP or a combination thereof. This allows for low construction costs, and further allows the parts to be grinded and recycled for new plastics products, e.g. new connecting elements. The membrane can be glued or welded to the connecting element. The material for these membranes can e.g. be a plastic, a plastic coated paper, paper, aluminum foil.
Additionally, a second membrane may be arranged as a part of the connecting element 12. This membrane may be made of a polymer material, such as PET, and may be an integral part of the connecting element 12. The second membrane may preferably be arranged outside the first membrane in relation to the inside of the beverage container 11, and may thus be the first membrane to be penetrated by the piercer 23. The piercer 23 may optionally be adapted specifically for interaction with such a second membrane. For instance, the piercer 23 may be made of metal in order to secure proper penetration of the membranes.
Furthermore, the structure of the connecting element 12 adapted for cooperation with the lid of the pressure chamber, allows the beverage container when said connecting element being mounted on the neck of the beverage container to stand upright with the outlet of the container facing downwards. The connecting element 12 allows the beverage container to stand on the lid as well as on any other surface without any risk of damaging the outlet of the beverage container, since the outer wall of the connecting element extends beyond the neck part of the beverage container.
Additionally, this leaves the upper end of the generally cylindrical collapsible beverage container opposing the outlet end to be shaped in a manner for optimal collapsing performance.
The substantially flat connecting element 12 simplifies the installation of the beverage container in the pressure chamber considerably, since the beverage container need not be manoeuvred over the walls of the dispensing assembly, as is the case with the prior art assemblies. Thereby the structure allows for easy placement of even large beverage containers.
In addition, the sealing element may also have other geometrical configurations such as circular (e.g. an O-ring), square, elliptic, or any combination thereof, and being made of a material, which facilitates sealing such as rubber materials.
Although the invention above has been described in connection with preferred embodiments of the invention, it will be evident for a person skilled in the art that several modifications are conceivable without departing from the invention as defined by the following claims.
Number | Date | Country | Kind |
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2005 01147 | Aug 2005 | DK | national |
2006 00363 | Mar 2006 | DK | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DK2006/000435 | 8/10/2006 | WO | 00 | 3/25/2010 |
Publishing Document | Publishing Date | Country | Kind |
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WO2007/019848 | 2/22/2007 | WO | A |
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