The subject matter herein relates generally to interconnecting circuit boards, and more particularly, to electrical connector assemblies that are configured to electrically couple two circuit boards.
Some electrical systems, such as servers, routers, and data storage systems, utilize backplane assemblies for transmitting signals and/or power through the electrical system. Backplane assemblies typically include a backplane circuit board, a motherboard, a plurality of daughter cards and, optionally, a midplane circuit board. The assemblies also include one or more electrical connectors that are attached to the circuit board(s) for interconnecting the daughter cards to the circuit board(s) when the daughter card is inserted into the backplane assembly. Each daughter card includes a header or receptacle assembly having a mating face that is configured to connect to a mating face of the electrical connector. The header/receptacle assembly is typically positioned on or near a leading edge of the daughter card. When inserted, the mating faces of the header/receptacle assembly and the electrical connector are aligned with each other and face each other along a central axis. The daughter card is then moved in a mating direction along the central axis until the mating faces engage and mate with each other.
However, the conventional backplane assemblies afford a limited number of possible arrangements for interconnecting the daughter cards to the backplane circuit board relative to the mating direction. For example, when the header/receptacle assembly is on a surface of the daughter card and faces a direction perpendicular to the mating direction and the electrical connector is on the backplane circuit board and also faces a direction perpendicular to the mating direction, the daughter card and the backplane circuit board may not able to connect. In addition, backplane assemblies that include a midplane circuit board may affect the electrical system's cooling capabilities by, for example, limiting airflow through the system.
Accordingly, there is a need for an electrical connector assembly that may interconnect circuit boards that are oriented in an orthogonal relationship. Furthermore, there is also a need for alternative electrical connector assemblies that are capable of connecting daughter cards to a backplane circuit board of a backplane assembly.
In one embodiment, an electrical connector assembly that is configured to electrically couple first and second circuit boards is provided. The connector assembly includes an electrical connector that is configured to be coupled to the first circuit board. The connector includes a board mating face and an array of connector contacts. The connector contacts are configured to engage the board contacts. The connector also includes a guide assembly that is configured to be coupled to the first and second circuit boards. The guide assembly includes a guide channel and a cam member that slidably engages the guide channel such that the second circuit board is moved during a loading stage along a longitudinal direction until the board contacts are substantially aligned with the array of connector contacts. The second circuit board is also moved during a shifting stage in a direction transverse to the longitudinal direction until the array of connector contacts engage the board contacts.
Optionally, the connector assembly may further comprise a guide rail coupled to the first circuit board. The guide rail may have a body that includes the guide channel extending therein. The cam member may be configured to couple to and extend from the secondary circuit board. Also, the cam member may include a plurality of cam members. The cam members may be configured to couple to a common edge of the second circuit board and align with each other along the edge. Furthermore, the connector may be a right-angle connector.
In another embodiment, a backplane assembly is provided. The backplane assembly includes a backplane circuit board and a plurality of electrical connector sub-assemblies. Each connector sub-assembly is configured to electrically couple a secondary circuit board to the backplane circuit board. Each secondary circuit board has board contacts provided thereon. Each connector sub-assembly includes an electrical connector that is coupled to the backplane circuit board. The connector includes a board mating face and an array of connector contacts provided thereon. The connector contacts are configured to engage the board contacts. Also, the connector sub-assembly includes a guide assembly coupled to the backplane and configured to couple the secondary circuit boards. The guide assembly extends in a longitudinal direction along the board mating face of the connector. The guide assembly includes a guide channel and a cam member that slidably engages the guide channel such that the secondary circuit board is moved during a loading stage along the longitudinal direction until the secondary circuit board contacts are substantially aligned with the array of connector contacts and during a shifting stage in a direction transverse to the longitudinal direction until the array of connector contacts engage the secondary circuit board contacts.
Optionally, the backplane assembly may also include another backplane circuit board. Each guide assembly may be configured to be coupled to both backplane circuit boards and one secondary circuit board.
As shown, the electrical connector assembly 104 may have a front end 120 and a rear end 122. In one embodiment, the primary circuit board 100 may be a motherboard, and the secondary circuit board 102 may be a daughter card, e.g., a line or switch card, that may be removably engaged with the connector 106. The electrical connector assembly 104 may be used with a variety of host electrical systems (not shown), such as a server system, router system, or data storage system. However, although the illustrated embodiment is described with reference to interconnecting the primary and secondary circuit boards 100 and 102, the description herein is not intended to be limiting and the electrical connector assembly 104 may be used to interconnect any type of circuit boards or other electrical components where one component has an array of contacts and the other component has a matable footprint of contacts.
As shown in
In the illustrated embodiment, the guide rail 110 is positioned adjacent to the connector 106. However, in alternative embodiments, the guide rail 110 may be integrated with the connector 106. Furthermore, in embodiments in which the guide rail 112 is attached to another primary circuit board, another electrical connector, similar to the connector 106, may be positioned adjacent to the guide rail 112. In such an embodiment, the electrical connector assembly 104 may utilize a higher total amount of contacts.
The rail bodies 124 of the guide rails 110 and 112 may include the guide channels 114 and 116, respectively, extending substantially longitudinally therethrough. In one embodiment, a path of each guide channel 114 and 116 mirrors or copies the other path such that the secondary circuit board 102 maintains a vertical orientation as the secondary circuit board 102 is inserted into the electrical connector assembly 104. As shown with respect to the guide rail 110, the guide channels 114 and 116 may include longitudinal portions 132 that extend a substantial length of the corresponding guide rail and lateral portions 263-265 that extend outward from the longitudinal portion 132 in a lateral direction toward the connector 106. As will be discussed in more detail below, the paths of the guide channels 114 and 116 are configured to properly position and orient the secondary circuit board 102 with respect to the connector 106.
In an alternative embodiment, the guide rails 110 and 112 are not separate parts but are coupled to each other or are parts of a common guideframe. For example, the guide rails 110 and 112 may be coupled to each other via vertical beams that extend between the rear ends 122 and/or between the front ends 120. In such an embodiment, one or both of the guide rails 110 and 112 may be attached to a primary circuit board. Furthermore, the guideframe could be coupled to another part of the host electrical system, such as a panel or bezel.
However,
The card frame 108 may be directly coupled to the back surface 105 of the secondary circuit board 102 using a variety of attachment mechanisms. For example, the secondary circuit board 102 may be mounted to the card frame 108 using screws 170 (shown in
As shown, the beams 152 and 154 include a plurality of cam members 160-165. More specifically, the beam 152 includes cam members 160-162, and the beam 154 includes cam members 163-165. In the illustrated embodiment, the cam members 160-162 are aligned with respect to each other along the beam 152 such that the cam members 160-162 are co-planar and project away from the edge 142. Likewise, the cam members 163-165 are aligned with respect to each other along the beam 154 such that the cam members 163-165 are co-planar and project away from the edge 144. In the exemplary embodiment, the cam members 160-162 and the cam members 163-165 all extend along a common plane. Alternatively, the beams 152 and 154 may have a width that allows the cam members 160-165 to not be aligned with respect to each other. In such an embodiment, the guide rails 110 and 112 would have more than one guide channel in order to accommodate the staggered or non-aligned relationship of the corresponding cam members.
In one alternative embodiment, the electrical connector assembly 104 may not use a card frame 108. In such embodiments, the cam members 160-165 may be separately and directly coupled to the secondary circuit board 102. In addition, two or more of the cam members 160-165 may be coupled to a common beam along an edge, e.g., the cam members 160-162 coupled with each other along the edge 142. As another example, the cam members 162 and 165 may be coupled to each other by a beam that extends across a height of the secondary circuit board 102. As such, the cam members 160-165 may be separately attached to the secondary circuit board 102 and, optionally, to each other.
In another alternative embodiment, the guide assembly 107 may include a card frame 108 having guide rails that are attached to the secondary circuit board 102 and cam members or other features that are attached to or project from the primary circuit board 100. For example, when the secondary circuit board 102 is inserted into a backplane assembly the cam members or other features on the primary circuit board 100 may interact with the guide rails and direct the secondary circuit board 102 to a mated position. As such, the description of the guide assembly 107 is not intended to be limited to embodiments where the guide rails 110 and 112 are attached to primary circuit boards and where the cam members 160-165 are attached to the secondary circuit board 102, but may include, for example, other embodiments where the guide rails are attached to the secondary circuit board 102 or the card frame 108 and the cam members are attached to the primary circuit board 100.
The contact lead frame includes a plurality of conductive contacts terminating at one end with the connector contacts 210 and terminating at another end with the contact tails 218. Each contact module 212 may include signal contacts and ground contacts arranged in a predetermined pattern. For example, the pattern may include pairs of signal contacts and individual ground contacts arranged in an alternating sequence. Furthermore, when transmitting differential signals it may be desired that the lengths of the signal paths for the signal pair be as closely matched as possible so as to minimize skew in the transmitted signal. However, alternative embodiments may have a predetermined amount of skew.
As shown, the connector contacts 210 project outward from the board mating face 204 and may be bent or biased toward one end. As will be discussed in greater detail below, the connector contacts 210 may have resilient bodies that are configured to engage a corresponding board contact 242 of the footprint 240 when the secondary circuit board 102 is moved into the mating position and flex inward toward the board mating face 204. The connector contacts 210 may also resist or slightly resile outward creating a resistance force F (shown in
Although the array 208 of connector contacts 210 are shown as projecting outward from the board mating face 204, in alternative embodiments, the connector 106 may include a plurality of contact channels (not shown) where each contact channel leads to a corresponding contact 210. The contact channels may be configured to received contact projections or tails from the secondary circuit board 102. In such an embodiment, the contacts may not be biased or only slightly biased. In another alternative embodiment, the connector contacts 210 have a similar configuration as the board contacts 242 (i.e., the connector contacts 210 may be contact pads).
As shown in
When the cam members 165 begins to shift toward the connector 106, the cam members 163-165 and the secondary circuit board 102 are in a shifting stage of the guide channel 114. In the shifting stage, the lateral portions 263-265 are configured to move the cam members 163-165 from the substantially aligned position to the fully mated position. As such, the secondary circuit board 102 moves in a direction that is transverse to the longitudinal axis 190. As shown in
Also shown in
In the illustrated embodiment, the beams 230 project at a non-orthogonal angle with respect to mating face 204. When the secondary circuit board 102 moves during the shifting stage, the board contacts 242 move toward and engage the connector contacts 210. In such embodiments that include angled beams 230, the connector contacts 210 flex inward toward the board mating face 204. The connector contacts 210 may be configured to resist or slightly resile outward from the board mating face 204. As described above, when the secondary circuit board 102 has moved into the fully mated position, the cam members 163-165 (shown in
As shown with reference to axes 290 and 292, when the secondary circuit board 102 moves from the substantially aligned position to the fully mated position the secondary circuit board 102 moves the horizontal distance X1 and the longitudinal distance Y1. The distances X1 and Y1 are configured such that when the secondary circuit board 102 is in the fully mated position, the board contacts 242 on the secondary circuit board 102 engage and electrically couple with corresponding connector contacts 210 of the connector 106.
In the illustrated embodiment, the board contacts 242 are contact pads that are substantially flush or project slightly from the surface 103 of the secondary circuit board 102. However, the board contacts 242 are not required to be substantially flush, but may be disposed within corresponding cavities or may project substantially outward from the surface 103.
Also, the board contacts 242 are not required to be pads and may take other shapes in alternative embodiments. For example, a separate connector, which may be similar to the connector 106, may be affixed to the circuit board 102 and include the board contacts 242 extending therefrom. The board contacts 242 may have a similar shape as the connector contacts 210 and include beams and curved distal end portions.
Thus, it is to be understood that the above description is intended to be illustrative, and not restrictive. As such, the above-described embodiments (and/or aspects thereof) may be used in combination with each other. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from its scope. Dimensions, types of materials, orientations of the various components, and the number and positions of the various components described herein are intended to define parameters of certain embodiments, and are by no means limiting and are merely exemplary embodiments. Many other embodiments and modifications within the spirit and scope of the claims will be apparent to those of skill in the art upon reviewing the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled. In the appended claims, the terms “including” and “in which” are used as the plain-English equivalents of the respective terms “comprising” and “wherein.” Moreover, in the following claims, the terms “first,” “second,” and “third,” etc. are used merely as labels, and are not intended to impose numerical requirements on their objects. Further, the limitations of the following claims are not written in means—plus-function format and are not intended to be interpreted based on 35 U.S.C. §112, sixth paragraph, unless and until such claim limitations expressly use the phrase “means for” followed by a statement of function void of further structure.