Patent Grant
11447332
This application is the U.S. national phase of International Application No. PCT/NL2018/050259 filed Apr. 24, 2018 which designated the U.S. and claims priority to NL Patent Application No. 2018765 filed Apr. 24, 2017, the entire contents of each of which are hereby incorporated by reference.
The invention relates to an assembly of an inliner and a tank container, to an inliner, to a method for folding the inliner, to a method for preparing the assembly and to a method for filling such assembly.
For the transportation and preservation/storage of liquid products, it is common practice to use containers wherein such liquids temporarily reside, and which have dimensions that allow them to be transported over common (rail) roads and on (container)ships. Such containers are usually filled and emptied via a drain hole that is present at or near their the bottom. Possibly other holes are also present that provide access to the inside of the container, such as a manhole or a venting hole.
To avoid contact of the charged liquid with the inside of the container, an inliner may be used inside the container, so that the container after it has been used does not have to be cleaned a laborious and expensive process that is not environmentally friendly. In addition, an inliner may protect the liquid in the container against contamination, decay and spoilage.
A particular type of container for transporting liquids is a so-called tank container. These containers are among the largest containers for this purpose; their content usually ranges from 5.000 m3 to 50.0000 m3. They have a typical content of about 25.000 m3, and are shaped in a more or less cylindrical form. They have round circumferential walls in the alongside direction so as to provide the strongest construction for withstanding the pressure exerted by the liquid content. For this reason, also the end-walls that close the cylinder-like shape are usually curved. Besides liquids, it is possible to transport powders in a tank container with an inliner.
For tank containers, satisfactory inliners are at present not available. This is for several reasons. For example, the narrow space that is usually available around the outlet of the tank container poses difficulties in the design of an easy and tight connection of an inliner with the tank container, while at the same time leaving enough space for the presence of a valve as well as a connection to a hose for the supply and discharge of liquids. Regulations prescribe that outer dimensions of tank containers are bound to a maximum, e.g. for safety reasons in traffic or for reasons of efficient transport when tank containers need to be handled in a harbor and placed onto a ship. Simply shortening the container itself so that more space is left for a proper connection of a hose is a highly unattractive option, because this goes at the expense of the volume that is available for transport. Thus, this would lead to a reduction of the amount of liquid that can be transported in one container unit.
Another problem is the unfolding of the inliner during the filling of the container. With an incorrect unfolding, empty parts of the inliner may be blocked (e.g. by the mass of liquid pressing on them) so that these parts are not filled. At the same time, the inliner itself may be exposed to high stresses due to an imbalanced loading, which may result in bursting of the inliner.
Yet another problem is that the drain hole of the tank container and the eventual spout thereon still get contaminated with the material charged into the tank container, so that a cleaning of the tank container, at least of a part of it, is still necessary.
Also, the inliner needs to remain septic, which requires that it is closed off from the outside environment. At present, there is no equipment that ensures that all parts where the liquid charge passes remain septic.
Another requirement is that the inliner is manufactured in a straightforward manner, while not giving in to the requirement of leak-tightness and good fitting into the tank container. The sheets that need to be used in tank container are so large that any additional handling adds enormously to the laboriousness of the method of manufacturing of the inliner.
It is therefore an objective of the invention to provide an inliner for tank containers that solves one more of the above problems.
Therefore, the present invention relates to an assembly of a tank container (20), an inliner (40) and a connection unit (60) for the transport and/or storage of a fluid,
Elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of various exemplary embodiments of the present invention. Furthermore, the terms “first”, “second”, and the like herein, if any, are generally used for distinguishing between similar elements and not necessarily for describing a sequential or chronological order.
As illustrated in
The tank container (20) comprises a first end portion (20a), a second end portion (20b) and a longitudinal axis (22) extending from the first end portion (20a) to the second end portion (20b). A circumferential wall (23) is present between a first wall (24a) at the first end portion (20a) of the tank container and a second wall (24b) at the second end portion (20b) of the tank container. In the figure, the two the interfaces of the circumferential wall (23) with the first and second wall (24a and 24b) are indicated with dotted lines (23a and 23b). A drain hole (25) is present in the tank container (20), which is located in the first wall (24a) next to the circumferential wall (23). The drain hole (25) merges into a container spout (26) that extends from the first wall (24a). The tank container (40) has a bottom length (28), which is the distance between the first wall (24b) and the second wall (24b). Further, a manhole (30) is present in the tank container (20), preferably in the first wall (24a). Usually, the tank container (20) also comprises a venting hole (31) for the release of air during the filling of the container.
The inliner (40) is present inside the tank container (20). It comprises an opening (44) merging into an inliner spout (45). The inliner spout (45) is present in the drain hole (25) and the container spout (26) of the tank container (20).
The connection unit (60) comprises a tube (61) for the passage of a liquid. The tube (61) has a first end portion (61a) and a second end portion (61b). The first end portion (61a) is present in the inliner spout (45) which in its turn is present in container spout (26). The second end portion (61b) is present outside the container spout (26), outside the inliner spout (45) and outside the container (20). It comprises a closing means (63) to control the passage of liquid through the tube (61).
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The tank container is of a cylindrical-like shape. By cylindrical-like is meant any shape that has a circumferential surface that extends in the longitudinal direction (lengthwise) and is curved in the transverse direction, wherein two (more or less) transverse surfaces are present on either side of the circumferential surface and intersect therewith so that a confined space is formed. For the purpose of the invention, by a circumferential surface is meant a surface that is closed in transverse directions and so forms and endless surface. The circumferential surface is open at both ends, like a section of a pipe. The circumferential surface is not meant to include a surface having sharp edges or corners, such as those in for example a cubic shape.
A cylindrical-like shape is meant to include a true cylindrical shape, which is a shape that has a circular cross-section in the transverse directions (i.e. perpendicular to the longitudinal direction), and which cross-section is substantially the same at any point along the longitudinal direction between the two ends. This means that the circumferential surface extends in the longitudinal direction substantially parallel to the longitudinal direction. Such shape has a longitudinal axis that extends between the two ends of the cylinder along the center of the cylinder.
A cylindrical-like shape may also include any shape that is derived from a cylindrical shape, such as a cylinder that has an oval cross-section at one or more points along the longitudinal direction between the two ends (looking like a cylinder that has been squished to yield a flattened shape). Or it is a cylinder having circular cross-sections in the transverse direction that are of different sizes along the longitudinal direction, which may give the cylindrical-like shape a conical shape.
A tank container of the invention comprises a first end portion and a second end portion, wherein a first wall is present at the first end portion and a second wall is present at the second end portion. The tank container contains a longitudinal axis extending from one end portion to the other end portion of the tank container this is the length of the tank container. Between the first wall and the second wall a circumferential wall is enclosed, which extends in the direction of the longitudinal axis. The first wall, the second wall and the circumferential wall in principle define a confined space. The first wall and the second wall may, independently of each other, be flat or curved. In case the tank container is of a cylindrical shape, the first wall and the second wall are circular.
The tank container has an inner circumference, which is the circumference around the circumferential wall, measured on the inside of the tank container. This inner circumference coincides with the circumference of the cross-sections in the transverse directions as described hereinabove. The inner circumference can be different on different points along the longitudinal axis; in case of a true cylinder, the inner circumference is constant over the length of the container, and in the case of e.g. a conical container, the inner circumference varies over the length.
The inner circumference of the tank container may thus be different from one end to the other. In case it is different, then the inner circumference at the end comprising the drain hole is usually smaller than that at the other end, usually it is not less than 0.9 times the circumference at the other end.
In case the tank container has the shape of a cylinder, then it has a length that is defined as the distance between the first wall and the second wall measured along the longitudinal axis; and a diameter that is defined as the length of the cross-section perpendicular to the longitudinal axis. Usually, the length of such tank container is 1.0-12 times its diameter, preferably, it is 2.0-8.0 times its diameter.
In case the tank container has a shape that is cylindrical-like in that the cross-section of the first and/or the second wall is not circular but with a radially varying diameter, then the length of such tank container is usually 1.0-12 times the diameter of the largest cross-section of any of the first and second wall. preferably 2.0-8.0 times.
In case the tank container has a shape that is cylindrical-like (but not cylindrical), then the diameter of the tank container at the first wall may deviate from the diameter of the tank container at the second wall. Both diameters may differ from each other by a factor of 0.5-1.0, or by a factor of 0.7-1.0. Usually, the length of such tank container is 1.0-12 times the diameter of the tank container at the second wall, preferably, it is 2.0-8.0 times its diameter.
The tank container further comprises a drain hole for the supply and discharge of the liquid contents of the container. The drain hole is located in the first wall very near to the interface of the first wall with the circumferential wall, or at the interface. When it is present at the interface of the circumferential wall with the first wall, then may be present partly in the circumferential wall and partly in the first wall. To the drain hole is connected a spout, which typically is a tube-like structure that extends, at a particular angle, from the container at the location of the drain hole, wherein the drain hole is aligned with the opening of the spout. This spout is named “container spout”.
When the tank container is in use, the tank container is preferably oriented such that the drain hole faces the ground; for example, when the tank container is cylindrical and the longitudinal axis is substantially horizontal, then the tank container is oriented such that the drain hole is located at the bottom of the tank container. The container spout, extending at an angle from the tank container (and being outside the container), preferably also faces the ground and/or points to the ground when the tank container is in use. The container spout is provided with fastening means for connecting it to the connection unit. This unit comprises complementary fastening means.
The circumferential wall of the tank container comprises a bottom length, which is the distance between the first wall and the second wall on that part of the circumferential wall that comprises the drain hole or that is abutted by the drain hole. Given the fact that under operational circumstances the drain hole faces the ground, the bottom length of the circumferential wall is at that part of the circumferential wall (and of the tank container) measured in the longitudinal direction of the circumferential wall that faces the ground. The bottom length is therefore the same as the length of the tank container at its bottom. Usually, the bottom of a tank container is straight in the longitudinal direction (substantially uncurved). The bottom length is therefore usually that section of the container's circumferential wall that is straight in the longitudinal direction and that faces the ground.
Both walls of the tank container have a wall height. The wall height of the first wall (i.e. the first wall height (29)) is the distance from the drain hole to the opposite interface of the circumferential wall with the first wall at the first end portion of the tank, measured along the inner surface of the first wall. In case the first wall is not curved but flat, then the wall height of the first wall coincides with the diameter of the tank container at the first wall (as is the case in e.g.
When a tank container is used wherein the first wall and the second wall have the same dimensions (e.g. when the tank container is symmetrical with respect to a symmetry axis perpendicular to the cylinder), then the first wall height (29) equals the second wall height (29′), as is the case in e.g.
In an assembly of the invention, the inliner is present inside the tank container. It has to be brought into the tank container via a hole different from the drain hole. Therefore, the tank container comprises a hole that is large enough for the (folded) inliner to pass through. Usually, such hole is a manhole, e.g. a hole that is large enough for one person to pass through, e.g. a hole with a diameter in the range of 25-50 cm. The hole is usually equipped with a door to close-off the hole. Preferably, the manhole is located in the same wall as the drain hole, in particular the first wall, so that the positioning of the inliner in the tank container is easy to carry out. Usually, the tank container also comprises a venting hole for the release of air during the filling of the container.
The inliner is made from at least two sheets, preferably rectangular sheets, that are sealed together at their ends and so form a closed compartment. When more than two sheets are used in a wall of the inliner, there is less chance on leaking in case there is a puncture in the sheet prior to the sealing. Therefore, preferably, the inliner is made of four (or more) sheets that are sealed together (‘bag-in-bag system’).
The sheets themselves may be layered and so comprise a plurality of layers that have been glued together before the resulting sheet is sealed to another sheet. Usually, it comprises at least one barrier layer that is substantially impenetrable to air and water. The sheets are preferably of substantially the same shape, so that after sealing a substantially flat inliner is formed i.e. when the inliner is substantially empty, its shape is flat. It is also possible that the inliner is made from a single sheet that is prepared in a hose-like form (having a curcumferential surface), from which only the two open ends have to be sealed together to yield a closed compartment.
In an embodiment, the inliner (40) has a longitudinal dimension (41a) in the range of 8-10 meters, preferably in the range of 8.2-9.0 meters, and the transverse dimension (41b) is in the range of 4-6 meters, preferably in the range of 4.2-5.0 meters. In such inliner, or in any other inliner of the invention, the distance from the spout to the nearest short edge (42b) is in the range of 1.0-1.5 meters.
The inliner (40) preferably comprises a handle (52), for example one that is attached to two different points of the inliner (40), preferably two distant points such as points on opposite edges. It is generally preferred that the handle (52) is present on that side of the inliner (40) that is opposite to the side of the inliner (40) comprising the inliner spout (45).
In a preferred embodiment, the handle (52) is a strip, for example a strip of plastic, in particular made of the same sheet material as that of the inliner (40). One end of such strip may be connected to one of the short edges (42b), and the other end of such strip to the other short edge (42b), so that the strip is present on the central line (49) and aligned therewith (see
When the handle (52) is a strip that is present on that side of the inliner (40) that is opposite to the side comprising the inliner spout (45), the strip has a first end that is connected to the inliner (40) at the second short edge (42b2) that is most remote from the spout (45), or that is connected to the inliner (40) at a distance from that second short edge (42b2) that is less than 0.30 times, less than 0.25 times, less than 0.20 times, less than 0.15 times, less than 0.10 times or less than 0.05 times the longitudinal dimension (41a). Such strip preferably ends at the other short edge (42b1) (i.e. the one that is most near the inliner spout (45)), so that it is within reach for an operator who stands in front of the manhole (30). Therefore, the strip has a second end at a distance from the first end, the distance being at least 0.75 times, at least 0.80 times, at least 0.85 times, at least 0.90 times, at least 0.95 times, at least 1.0 times, at least 1.05 times, at least 1.10 times, at least 1.15 times, at least 1.20 times or at least 1.25 times the longitudinal dimension (41a) of the inliner (40), measured over the surface of the strip. Usually, the length of the strip itself is in the range of 0.75-1.3, preferably 0.85-1.15, times the longitudinal dimension (41a) of the inliner (40), measured over the surface of the strip.
The second end of the strip may also be connected to the inliner (40). In such cases, the distance between the connection of the first end of the strip and the connection of the second end of the strip is in principle equal to or smaller than the length of the strip. Usually, it is at least 0.90 times the length of the strip.
Preferably, the strip is connected to both short edges (42b) of the inliner (one end at one short edge (42b2) and the other end at the other short edge (42b1)), so that it extends over the entire length of the inliner (40). In such case, the length of the strip is in principle at least as long as the longitudinal dimension (41a).
The presence of the handle (52) has multiple functions, which are advantageous when the inliner is applied. First, it protects the actual inliner against the contact with the inner wall of the tank container that faces the strip. When the inliner is filled, the strip is at the highest position in the tank, i.e. most remote from the bottom wherein the drain hole resides. During transport, this part of the inliner is susceptible to movement during accelerations and decelerations, and may so repeatedly touch the inner wall of the tank container. It may then get worn out and become weaker. The handle forms a protective layer that prevents this. A second function of the handle (52) is that it may help in discharging the last traces of the liquid from the tank container. An operator may pull that part of the handle that is connected to the most remote short edge (42b2) and so pull the handle (52) together with the inliner through the manhole and out of the tank container. When the most remote short edge (42b2) is lifted a little by the first pulling action of the handle and approaches the drain hole during further pulling, the remaining liquid in the inliner is forced to flow out of the inliner and out of the tank container through the drain hole. A third function of the handle (52) is that it aids in removing the inliner out of the tank container. After continued pulling of the handle, finally the most distant connection point of the handle with the inliner will reach the manhole so that the entire inliner can easily be removed from the tank container via the manhole.
The shape of a (flat) inliner is usually a rectangular shape. This means that it has a longitudinal dimension (a long dimension its length) and a transverse dimension (a short dimension its width), which dimensions are perpendicular, or at least substantially perpendicular. The inliner therefore has two long edges (42a) and two short edges (42b). More specific, the inliner has a first long edge (42a1) and a second long edge (42a2); and a first short edge (42b1) that is more close to the spout and a second short edge (42b2) more remote to the spout. The edges may be straight or curved, and the corners of the rectangular shape may be curved.
In an embodiment, the ratio of the longitudinal dimension (41a) to the transverse dimension (41b) of the inliner is in the range of 1-5, in particular in the range of 1.5-3.0.
The length of an inliner in an assembly of the invention is equal to the bottom length of the tank container plus 0.4-2.0, preferably 0.5-1.0 times the wall height of the first wall of the tank container plus 0.4-2.0, preferably 0.5-1.0, times the wall height of the second wall of the tank container, when measured over the surface of the inliner and measured along the inner surface of the first and second walls. These dimensions ensure that the inliner, when charged with liquid in the inside of the tank container, is large enough to receive the complete support from the walls of the tank container, and is not subjected to unacceptable tensions itself.
Similarly, the width of an inliner in an assembly of the invention is in the range of 0.4-1.0 times the inner circumference around the circumferential wall, preferably 0.5-0.8 times, when measured over the surface of the inliner and measured along the inner surface of the circumferential wall. Preferably, the width is chosen such that it is between 2-20% larger than half of the inner circumference around the circumferential wall. In case the inner circumference is not constant over the entire length of the container, then the inner circumference that is taken for determining the width of an inliner in the assembly is the largest inner circumference between the first wall and the second wall.
The inliner comprises an opening for the supply and discharge of liquid. This opening merges into an inliner spout and is positioned on or adjacent to a central line extending along the longitudinal dimension of the inliner. The inliner and the tank container are connected via their spouts. The inliner spout is extending through the drain hole of the tank container and through at least part of the container spout. The angle of the spout with the central line of the inliner towards the closest short edge of the inliner is usually in the range of 30-75°.
Usually, the outside of the inliner spout has a shape that corresponds to the shape of the inside of the container spout. The inliner spout is then attached to the container spout, for example by means of a ridge on the inliner spout that falls into a corresponding groove of the container spout, or that falls over the end of the container spout. The only part of the inliner that may be outside the container is a part of the inliner spout, that extends through the container spout and protrudes from the container spout. However, this is not necessary as the end of the inliner spout may also be held within the container spout. Usually, the inliner has only one opening.
The drain hole usually faces the ground when the assembly of the invention is in use, which means that the tank container's longitudinal axis is substantially horizontal and that the tank container is rotated such around its longitudinal axis, that the drain hole is closest to the ground (as in
The inliner is preferably oriented in the tank container in such way that the central line along the longitudinal dimension comprising the inliner spout is aligned with the bottom length of the tank container.
As can be seen in
Thus, the third folding line (F3) is present between the first folding line (F1) and the second long edge (42a2); and the fourth folding line (F4) is present between the second folding line (F2) and the first long edge (42a1). In this way, none of both long edges (42a) are displaced during folding over the third folding line (F3) and the fourth folding line (F4). This, in turn, reduces the number of layers that is stacked after folding over the third folding line (F3) and the fourth folding line (F4). This provides a smoother unfolding of the inliner during the filling, with a reduced chance on the build-up of tensions in the inliner. This way of folding is in particular advantageous at high inliner widths, for example when the short edge (42b) is longer than 3.0 m, longer than 3.20 m or longer than 3.45 m.
Accordingly, the invention further relates to a method for folding the inliner, comprising
Of course, it is understood that the order of creating the first folding line (F1) and the second folding line (F2) is arbitrarily; as is the order of creating the third folding line (F3) and the fourth folding line (F4); and as is the order of creating the fifth folding line (F5) and the sixth folding line (F6). It is necessary, however, that first folding line (F1) and the second folding line (F2) are created before the third folding line (F3) and the fourth folding line (F4) are created; and that the third folding line (F3) and the fourth folding line (F4) are created before the fifth folding line (F5) and the sixth folding line (F6) are created.
The invention further relates to a folded inliner obtainable by the above folding method.
The opening comprising the inliner spout is preferably located at a substantial distance from the short edges of the inliner. With such distances, the short edges are not present near the interface of the bottom length with either of the walls of the tank container. For example, the short edge is present at least halfway the bottom length and the center of the first wall. This is advantageous for the unfolding of the inliner during the filling of the inliner in the tank container and prevents undesirably high forces on the inliner sheets and the seals. For example, the shortest distance between the inliner spout and one of the short edges of the inliner is in the range of 0.1-2.0 times the wall height of the first wall, measured along its inner surface, preferably in the range of 0.2-1.0, more preferably in the range of 0.4-0.8.
Thus, the inliner has three measures that are related to the dimensions of the tank container; 1) its length; 2) its width; and 3) the position of the spout (in particular the shortest distance from the spout to the closest short edge).
The connection unit has multiple functions. First, it is capable of being fastened to the container spout whilst generating a connection with the inliner spout so that it is in fluid connection with the inside of the inliner. Second, it is capable of shutting off the container spout (and thus the entire container) from the environment by acting as a stopper on the container spout, and/or capable of controlling the passage of liquid through the connection unit. To this end, the unit may comprise a valve. Third, it strengthens the connection between the inliner spout and the container spout, so that the inliner spout cannot be displaced during filling, emptying, storing or transporting the tank container. Fourth, it is capable of connecting to an external unit such as a supply system or a discharge system, for example via a hose or tube. In this way, the inside of the inliner is capable of being in fluid communication with an external supply/discharge system. With a valve in the connection unit, the fluid communication can be blocked or unblocked on purpose. A fifth function of the connection unit is that it pushes against a removable cap that is initially present in the inliner spout. This will be further elaborated below in the method of the invention.
The connection unit comprises fastening means for connecting to the container spout. Therefore, the container spout comprises fastening means that are complementary to that of the connection unit. Preferably, the connection unit also comprises fastening means for connecting to an external supply/discharge system, in particular to a hose or tube that is part of such system.
The connection unit is basically a tube that can guide the flow of liquid from (or into) the tank container, having a first end portion that connects to the tank container and a second end portion that connects to an external unit that can supply or receive the liquid. The tube may be closed by a closing means that is present at the second end portion. This may be a valve or cap to adjust or completely block the flow of liquid to or from the tank container.
When the connection unit is connected to the container spout, then the first end portion of the tube is present in the inliner spout and in the container spout. It may even extend through the inliner spout and pass the drain hole, so that the end is present in the inliner and in the tank container. In this way,
With the fastening of the connection to with the container spout, the attachment of the inliner spout to the container spout is tightened due to the pressing of the first end portion of the tube against the inside of the inliner spout. This is an outward force that is exerted by the first end portion of the tube. A second result of this force is that a very tight connection between the inliner spout and the first end portion of the tube is realized. For an improved air- and/or liquid-tightness of the connection, the first end portion of the connection unit and/or the inliner spout may of a conical shape.
With the connection unit in place, a liquid flow does only contact the tube of the connection unit and the inliner spout. The container spout just at the rest of the tank container does not come into contact with the liquid that passes the connection unit during filling or emptying the tank container.
The assembly of the invention comprises three components that are connected to one another. The tank container is connected with the inliner by attaching the container spout to the inliner spout when the inliner spout is enclosed by the container spout. The connection unit is connected to the container spout by complementary fastening means on each entity. At the same time, the first end of the connection unit presses against the spout's inner wall, yielding an outward force so that there is a direct connection between the inliner spout and the connection unit. Any liquid charge that enters of leaves the tank container does not need to come into contact with any part of the tank container, neither with its the inner surface, neither with the container spout. So, the entire tank container itself is not contacted by the liquid charge. After use, the connection unit can be disconnected and the inliner can be removed via the (man)hole, so that the tank container can be re-used without an intermediate cleaning session.
Preferably, the first end portion of the connection unit slides so far through the inliner spout, that it passes through the opening in the inliner and protrudes through the drain hole into the tank container. In such case, in the assembly, the first end portion of the connection unit extends through the inliner spout and protrudes into the tank container and into the inliner, for example at least 4 cm, at least 6 cm or at least 10 cm into the inliner. This has the advantage that the drain hole is not easily susceptible to blocking by the inliner itself when the inliner e.g. collapses during emptying and allows a lap of the inliner to position in front of the drain hole due to the suction of the fluid. To allow a proper flow of liquid, the first end portion may be equipped with openings or recesses along its length (on the circumferential surface of the tube). In this way, any liquid that cannot pass through the main opening of the tube, can at least pass from the sides. For example, the first end portion protrudes at least 4 cm, at least 8 cm or at least 15 cm into the tank container.
In a particular assembly, 1) the tank container is a cylinder (i.e. it has an inner diameter that is substantially constant over its entire length) having an inner diameter in the range of 2.2-2.5 meters and a bottom length in the range of 5.5-6.5 meters, in particular in the range of 5.9-6.1 meters; and 2) the inliner is of a rectangular shape with a longitudinal dimension (41a) in the range of 8-10 meters, preferably in the range of 8.2-9.0 meters, and a transverse dimension (41b) in the range of 4-6 meters, preferably in the range of 4.2-5.0 meters, the inliner further having a distance from the spout to the nearest short edge (42b) that is in the range of 1.0-1.5 meters.
The invention further relates to an inliner (40) for use in an assembly of the invention, the inliner (40) comprising at least two, preferably four, sheets (46) lying on top of each other and being sealed together at their edges (42), the inliner (40) comprising
The inliner spout (45) is preferably provided with a stopper (50) that closes the inliner spout (45), which stopper (50) is capable of being released into the inliner (40) when the inliner (40) is positioned in the assembly (10) of the invention. Such stopper (50) keeps the inside of the inliner (40) separated from the environment, so that contamination of the inliner (40) prior to its filling in the assembly (10) is prevented.
The invention further relates to a method for preparing an assembly of the invention, the method comprising
In case the inliner is provided with a stopper, by pushing the first end portion (61a) of the tube (61) of the connection unit (60) into the container spout (26) and the inliner spout (45) from the outside of the tank container (20), the stopper that blocks the inliner spout is pushed backwards into the inliner. In this way, the stopper releases from the inliner spout (45) and so opens the inliner spout so that the passage of fluid through the inliner spout become possible. When at the same time (or very shortly thereafter) the container spout (26) is connected to the connection unit by the fastening means (27) and (64), a tight connection between the inliner spout and the first end portion (61a) of the tube (61) is realized. The advantage of this procedure is that any contamination of the parts of the assembly (10) that come into contact with the fluid to be charged into the inliner, is maximally reduced. In addition, when connected, any fluid entering or exiting the tank container, passes through the drain hole (25) of the tank container without being in contact with any part of the tank container, such as its inner walls and the container spout (26).
It is preferred in a method of the invention that the first end portion (61a) is pushed so far through the inliner spout (45) that it appears at the side of the inliner spout (45) that is opposite to the side of entering the inliner spout (45). This means that the first end portion (61a) is situated in the inliner (40). In fact, this also means that it is situated in the tank container (20), because the opening (44) (which is at the junction of the inliner spout (45) and the inliner (40)) is present inside the tank container (20), adjacent to the drain hole (25) (which is at the junction of the container spout (26) and the tank container (20)). Thus, in such method, the first end portion (61a) is pushed into the container spout (26) and the inliner spout (45), until it extends through the container spout (26) and through the inliner spout (45) into the tank container (20) and into the inliner (40).
The first end portion (61a) does not necessarily protrude at its entire circumference into the tank container (20). For example, it is possible that some parts of the circumference are still situated inside the inliner spout (45) or coincide with the opening (44). In other words, in such situation, the first end portion (61a) does not protrude through the inliner spout (26) into the inliner (40) at the entire circumference of the opening (44). This may be the case when the first end portion (61a) of the connection unit (60) has a slanted end that protrudes through the drain hole (25) into the tank container (20), i.e. the end may be regarded as having an oblique cut off.
When this is the case, then it is preferred that the part of the first end portion (61a) that has the smallest extension into the tank (or no extension at all) is closest to the bottom length (28) (i.e. is closest to the bottom of the container).
In other words, the part of the first end portion (61a) near the bottom length (28) then has a smaller extension into the inliner (40) than the opposite part of the first end portion (61a) that is further away from the bottom length (28). When this is the case, then this has the advantage that there is a minimized chance on puncturing of the inliner by the first end portion (61a) when the connection unit (60) is put into place, while at the same time the drain hole is prevented from becoming blocked by the inliner itself (the latter may occur in an unfortunate situation when the inliner collapses during emptying and a part of the inliner ends up in front of the drain hole due to the suction of the fluid).
When the end portion (61a) protrudes into the inliner (40), this is preferably at least 4 cm. It may also be at least 10 cm, at least 15 cm, at least 20 cm, at least 25 cm, at least 30 cm or at least 40 cm.
Preferably, the inliner that is provided in a method of the invention is folded. More preferably, it is folded according to the folding pattern as elaborated hereinabove.
The invention further relates to a method for filling an assembly of the invention with a fluid, in particular a liquid, from an external unit, the method comprising connecting the external unit to the connection unit (60) of the assembly (10), preferably with a hose, followed by creating a flow of the fluid from the external unit via the hose into the assembly (10).
During or after the connecting of the external unit to the connection unit, a fluid communication between both parts has to be realized. For example, in case a valve is present on the connection unit, then the valve needs to be opened prior to filling the tank container with the liquid.
In the filling method of the invention, it is preferred that the inliner is folded (i.e. it is in a folded state) when the filling of the assembly starts. Possibly, it is also rolled up as indicated in
In a particular method, 1) the tank container is a cylinder (i.e. it has an inner diameter that is substantially constant over its entire length) having an inner diameter in the range of 2.2-2.5 meters and a bottom length in the range of 5.5-6.5 meters, in particular in the range of 5.9-6.1 meters; and 2) the inliner is of a rectangular shape with a longitudinal dimension (41a) in the range of 8-10 meters, preferably in the range of 8.2-9.0 meters, and a transverse dimension (41b) in the range of 4-6 meters, preferably in the range of 4.2-5.0 meters, the inliner further having a distance from the spout to the nearest short edge (42b) that is in the range of 1.0-1.5 meters.
It is an advantage of an assembly of the invention that the use of the connection unit provides a simple and reliable means for creating a leak tight connection between the inliner in the container and an external unit that provides or receives the fluid charge of the tank container. Moreover, such fluid does not come into contact with the tank container or any accessory of the container such as the container spout. The connection unit that is contacted with the fluid is easily removable from the tank container and can be cleaned as such, if desired.
An additional advantage of an assembly of the invention is that the liquid in the container does not come into contact with any air that is present in the tank container when empty. Prior to the filling, the inliner is empty and in principle does not contain any air. During the filling, the volume of the inliner increases and expels the gas (usually air) that is present in the tank container before charging the tank container. This gas usually leaves the tank container via a venting hole. This non-atmospheric filling prevents deterioration of the liquid charge, which may occurs by oxidation.
An additional advantage of the non-atmospheric filling is that foam formation during filling of the container (the inliner) can be suppressed by applying a counterpressure in the tank container to the inliner, especially when the liquid comprises dissolved carbon dioxide such as in beer. The application of a counter pressure in the absence of an inliner is conventionally performed by an inert gas such as carbon dioxide or nitrogen, or by a specifically designed mixture of specific gases. However, when the inliner is present in the tank container, this may be performed by any available gas. This may also be air, which is environmentally friendly to use.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2018765 | Apr 2017 | NL | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/NL2018/050259 | 4/24/2018 | WO |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2018/199747 | 11/1/2018 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 3225953 | Wolfe | Dec 1965 | A |
| 20140263361 | Starck | Sep 2014 | A1 |
| Number | Date | Country |
|---|---|---|
| 1 134 627 | Aug 1962 | DE |
| 0 303 160 | Feb 1989 | EP |
| 1 557 377 | Jul 2005 | EP |
| 1719 714 | Nov 2006 | EP |
| 10-287389 | Oct 1998 | JP |
| Entry |
|---|
| International Search Report for PCT/NL2018/050259 dated Jul. 25, 2018, 5 pages. |
| Written Opinion of the ISA for PCT/NL2018/050259 dated Jul. 25, 2018, 8 pages. |
| Number | Date | Country | |
|---|---|---|---|
| 20200140190 A1 | May 2020 | US |
