Locking shoes for tilt sash.
The invention of this application improves on an assembly of a brake or locking element in a tilt shoe that includes a cam to actuate the brake when a sash tilts. The previous assembly is illustrated and described in published U.S. patent application 2005/00229492, application Ser. No. 11/101,202, which represents the closest known prior art.
The previous lock and shoe assembly encountered difficulties when the marketplace demanded narrower lock shoes running in narrower shoe channels. The tilt shoe assembly that is the subject of this application was able to meet the demand for narrower shoes without compromising the reliability of the assembly and without adding to the cost of manufacture.
The new assembly uses brake retaining tabs that hold the brake or locking element within the shoe while allowing a pair of brake pads to expand and lock or retract and unlock. The tabs are spaced from a guide wall along which a bearing wall of the locking element moves as the brake operates. A portion of the bearing wall fits between the tabs and the guide wall to retain the locking element in place.
A tilt cam that spreads the brake pads apart when a sash tilts is disposed between the brake pads for this purpose. When the sash untilts or returns to vertical, the brake pads retract with the tilt cam. This is accomplished by a resilient element connecting the brake pads and holding them against cam surfaces.
Movement of the brake pads in response to the tilt cam does not separate the pads by enough to allow bearing walls of the locking element to escape from the retainer tabs. The resilient element, however, allows the brake pads to be spread far enough to escape, and this possibility can be used to assemble the locking element into the shoe before the shoe is arranged within a shoe channel. Thereafter, the locking element cannot escape from the shoe and yet is free and effective in its movements in response to the tilt cam to lock and unlock as the sash tilts.
Shoe 10, as shown in the drawings, can have many forms that are preferably molded of resin material and dimensioned to slide up and down within a shoe channel (not shown) of a tilt sash (also not shown). Shoe 10 connects to a counter balance that is not illustrated because it can be formed in a variety of ways to exert an upward force against shoe 10 to counterbalance a sash to which the shoe is connected. The operation of locking shoes generally is well understood in the window sash counterbalance art, and is explained in published U.S. Patent application No. 2005/00229492.
Shoe 10 contains tilt cam 15 that rotates when a sash tilts. Locking element 20 is actuated by cam 15 to lock shoe 10 within a shoe channel whenever the sash tilts. Conversely, when a sash untilts and returns to a vertical position within a window jamb, cam 15 rotates to a position releasing locking element 20 to allow shoe 10 to move freely up and down in a shoe channel as a sash moves.
Locking element 20 is formed with a pair of opposed brake pads 21 that are inter-connected by a resilient element 25, which holds brake pads 21 against surfaces of cam 15. When cam 15 rotates in response to a sash tilt, this forces brake pads 21 apart, against the resilience of element 25, to lock shoe 10 within a shoe channel. Conversely, when a sash untilts and rotates cam 15 to an unlocked position, resilient element 25 draws brake pads 21 back toward each other to release the sash brake.
The assembly of brake 21 within shoe 10 for operative movement in response to cam 15 is preferably accomplished by retainer tabs 30. These are spaced from a guide or groove wall 31, which intersects recess 35 that receives cam 15. Tabs 30, besides being spaced from guide wall 31, are preferably located adjacent cam recess 35.
Brake element 20 has a pair of bearing walls 32 that move along guide wall 31 of shoe 10 as brake 20 moves between locked and unlocked positions. Portions 33 of bearing walls 32 of brake 20 fit between retainer tabs 30 and guide wall 31 to retain brake 20 in place while it moves between locked and unlocked positions. Bearing wall portions 33 slide outward and inward while trapped behind retainer tabs 30.
Surfaces of cam 15 are configured so that they do not spread brake pads 21 far enough apart so that bearing surface portions 33 can escape from behind retainer tabs 30. This ensures that brake 20 remains assembled to shoe 10 while it moves between locked and unlocked positions.
Resilient element 25, which biases brake pads 21 toward each other and into engagement with surfaces of cam 15, does allow brake pads 21 to be spread farther apart than the locked position produced by cam 15. This can occur, however, only when shoe 10 is not confined within a shoe channel. This allows assembly and disassembly of brake element 20 and shoe 10 when shoe 10 is not confined within a jamb channel. In other words, cam 15 can never dislodge locking element 20 from its movably trapped position behind retainer tabs 30, but resilient element 25 allows brake pads 21 to be spread farther apart during assembly or disassembly of bearing wall portions 33 into retained positions behind tabs 30 when shoe 10 is not confined within a jam channel. Initial assembly of lock 20 to shoe 10 is accomplished simply by spreading brake pads 21 apart far enough to position bearing walls 32 against guide wall 31 and then allow resilient element 25 to retract brake pads 21 toward each other and move bearing wall portions 33 in behind tabs 30 where brake element 20 is permanently retained for movement between locked and unlocked positions.
The assembly of a shoe, locking element, and tilt cam, as explained above, allows shoe 10 to be made narrower than previous shoes have been made to fit in narrower shoe channels, as desired by window manufacturers. Positioning retainer tabs 30 close to cam recess 35 allows shoe 10 to retain bearing wall portions 33 effectively and operatively without requiring much shoe width.
Arranging tabs 30 to engage both upper and lower portions of bearing wall projections 33 is also preferred for secure and reliable retention of lock 20. This may not be essential in practice, however. While the preferred embodiment, as illustrated, suggests 4 retainer tabs 30, a single pair of tabs may be arranged with one retainer tab on each side of cam recess 35 to accomplish the necessary retention. Other variations are also possible in adapting shoe 10 to different counterbalance systems, and different shoe channel dimensions and configurations.