Patent Application
20210086942
The present invention relates to a complex made up of consecutively stacked flat sheets, the invention particularly relates to a complex for forming packages containing items. The invention also relates to a method for obtaining said complex. The items contained in the package are preferably food products.
The complex is formed particularly from stacked flat sheets comprising folding flaps and allowing the formation of the package in a single run during the manufacturing stage. The present invention furthermore provides a method for packaging items in said packages.
Packages are receptacles or containers capable of holding items for the preservation or transport thereof. Among other functions, packages allow containing, protecting, handling, distributing, and serving as presentation for said items. Depending on the size and shape of the items, the packages can be adjusted to said shape for holding the items in a tight manner, or they can be manufactured to be ample so as to contain various types of items.
On the other hand, just as there is a wide range of uses and sizes, there is also a range of materials suitable for use, depending both on the characteristics of the item to be contained and on the conditions to which it may be exposed during its service life. Based on the foregoing, the materials used for the package can be metallic, textile, glass, plastic and derivative materials, or they can be of a cellulosic origin. As a result each of the materials used entails different advantages and drawbacks.
Particularly considering packages of a cellulosic origin, they form a group including the following
Although many of the inherent advantages associated with the use of packages of a cellulosic origin are known, such as being easy to print, providing greater recycling ease, and coming from natural sources, there are drawbacks when it comes to manufacturing and producing packages suitable for subsequently being made hermetic, given their porous nature as well as the limited ability of these materials to be stretched and welded.
In relation to packages of a cellulosic origin, there are solutions available today but they have a number of associated problems. Patent document ES2144736 discloses a process of obtaining paper with higher elasticity that allows certain thermoforming, although the range of elasticity that is increased is limited. This paper can be laminated with a plastic film as shown in patent EP2586606, but as mentioned, this type of material does not have any significant elasticity and packages with any substantial depth cannot be obtained.
Patent document EP2388201 relates to producing a tray using corrugated cardboard (micro-channel) by means of thermoforming. The problem with this technology is that by producing a tray-type package, wrinkles or creases are created in the corners and on the rim of the tray, so a completely leak-tight seal is not obtained.
Patent document WO9967143 relates to producing a tray-type package with cellulosic material by means of attaching two parts together. In terms of manufacturing, this solution does not allow a suitable utilization of material, since the starting sheets used to produce each of the parts require being die cut, having both outer and inner flaps or projections with respect to the rim thereof once the package has been formed. Additionally, this makes it impossible to form said packages in a single step, since it is necessary to fold the flaps or to thermoform the sheets in two ways (upwards and downwards), which involves a delay and therefore excess cost on the production line.
Patent document EP2441697 discloses a tray-type package which is produced in two manufacturing steps: one step for forming the package and another step where the plastic film which will allow heat-sealing the package is thermoformed on the package. The problem with this type of design is that it is also performed in two manufacturing steps. This package furthermore needs a coating film for its final assembly because it is actually the film that carries out the function of attaching the flaps of the cellulosic sheet. Another problem associated with this solution is that the surface on which heat-sealing is performed is not continuous, where tightness problems known as “chimneys,” i.e., a direct path between the inside and the outside of the package, may be generated, causing a micro-tunnel between the outer and inner atmospheres of the package.
The present invention proposes a solution to the aforementioned problems by means of a complex made up of consecutively stacked flat sheets according to claim 1, a method for obtaining a complex according to claim 15, a method for manufacturing a package according to claim 17, as well as a method for packaging at least one item according to claim 18. The dependent claims define preferred embodiments of the invention.
A first inventive aspect provides a complex made up of consecutively stacked flat sheets, the complex being configured for forming a package in a single run, preferably for containing food products, wherein said complex comprises:
Throughout this document, “sheet” will be understood as any substantially flat element, or one in the form of a board or plate, where one of its dimensions, such as its thickness, is much smaller than either of its other two dimensions, i.e., the width and the length.
Furthermore, “die cut” sheet is understood to mean a sheet having cuts, notches, or holes forming predefined drawings. Said drawings are usually produced by the stamping of a press or punch that reproduces the predefined drawing, stamping it onto a die supporting said sheet.
Advantageously, the arrangement of the respective die cuts in each of the sheets allows for the folding of the flaps of each of the sheets to be folded or collapsed (both terms being understood as being equivalent), as the case may be, by means of a single folding or collapsing movement.
Furthermore, this allows the rim of the finally formed package to be formed by superimposing the rims of all the sheets, the rim therefore being continuous, smooth, and planar, and being perfectly defined along the contour of the package. The rim therefore acts like a reliable point of attachment for incorporating internal coverings (such as liners) or external coverings (such as lid films), such that delamination or a welding defect do not occur, or so that the known defect of creating “chimneys” in the heat-sealing of a package with the external covering or lidding film does not occur.
Furthermore, the sheets are advantageously flat before being folded, which allows a higher-quality printout of drawings since the printing occurs on a flat surface. In the event that the sheets comprise collapsible or foldable flaps, they will not subsequently be stretched or creased, as would occur in the thermoforming process. Rather in this process, the printed drawing will be maintained in its entirety on said sheets.
On the other hand, throughout this document said inner contour comprising a first portion corresponding with a second portion of the outer contour will be understood to mean that both portions are the closest segments of both contours, where there can be as many as there are first main flaps comprised in the first sheet. That being said, when it is said that the first main flap extends along the first portion of the inner contour in the direction opposite the second portion of the outer contour, it is understood that the main flap extends towards the central part of the sheet from the inner contour of the first rim.
Furthermore, the fact that the perimeter of the at least one additional flat sheet is demarcated by the first rim of the first flat sheet will be understood to mean that if both sheets were stacked making their contours match up, the outer contour or perimeter of the additional flat sheet would be kept within the confines of the inner and outer contours of the first flat sheet. Therefore, the outer contour or perimeter of the additional flat sheet can be equal to the inner contour, or equal to the outer contour of the first rim, or be placed between both. Likewise, said perimeter can vary the proximity to either contour of the first rim along same.
Advantageously, this allows there to be a continuous attachment area between both sheets, allowing the absence of discontinuities or joints in the rim of the package so a more durable attachment between said sheets would be generated. If said perimeter of the additional flat sheet is equal to the outer contour of the first rim, this allows a more reliable and durable attachment between both sheets.
Since the flaps are arranged internally with respect to the rim, trimming wastage will be lessened when the sheets are obtained from a general sheet or reel. That is because many identical sheets very closely attached to one another may be generated from one and the same general sheet or reel, without leaving any spaces that are not used in generating sheets. In particular, a larger number of sheets can be generated with less material wastage.
In one embodiment, the assembly comprises at least a second die cut flat sheet configured for being folded, comprising a second rim the outer contour of which demarcates its perimeter, wherein said at least a second sheet further comprises:
In this embodiment, the complex is understood to be formed by at least a first die cut flat sheet and the assembly, wherein the assembly is made up of at least a second die cut flat sheet.
As can be seen, the flaps of the die cut flat sheets are folded or collapsed, and not thermoformed. The material of the sheets would therefore not be subjected to stretching, which advantageously means that materials with little stretchability can be used to form the package.
In one embodiment, the at least a first die cut flat sheet further comprises at least a first auxiliary flap connected to the first main flap and configured for being part of the base of the package.
In one embodiment, the at least a second die cut flat sheet further comprises at least a second auxiliary flap located between the second main flap and the second rim. Said at least auxiliary flap is preferably configured for being supported on the at least a first main flap.
In one embodiment, at least a second auxiliary flap of the at least a second sheet comprises a frangible attachment with the inner contour of the second rim.
Advantageously, this allows the package that is finally formed to be substantially a rectangular prism, since the side faces are substantially perpendicular to the base of the package. This additionally allows for greater utilization of the inner space of the package.
That is because if the at least a second auxiliary flap is attached to the second main flap and to the second rim, it must have a length corresponding to the length of the at least a first main flap when it is folded, thereby causing the inner contour of the base to be substantially smaller than the inner contour of the rim of the package, the side walls of the package therefore being inclined. This feature that the side walls of the package are inclined allows the packages to be stackable, and it also makes it easier to take them out of the mold after being formed.
In one embodiment, the assembly comprises at least one flat sheet made of thermoplastic material configured for forming the liner of the package. The flat sheet made of thermoplastic material will act like an internal covering of the package once it has been formed, therefore the terms liner or internal waterproofing covering will be considered equivalent throughout this document.
In this embodiment, the complex is understood to be formed by a first die cut flat sheet and the assembly, wherein the assembly is formed by at least one flat sheet made of thermoplastic material.
The use of an internal covering or liner allows closure by heat-sealing with a lid and/or sealing the inside of the package or making it leak-tight, thereby covering the possible spaces between the main flaps which the auxiliary flaps do not overlap. This would prevent the leakage of liquids or gases contained therein through the walls of the package. Additionally, in the event that the sheets are manufactured from a hygroscopic material, this allows said sheets to not deteriorate due to the leakage of liquids coming from the item contained in the formed package.
In one embodiment, the assembly comprises at least a third die cut flat sheet configured for being folded, comprising a third rim with corners on its inner contour, the inner contour preferably comprising chamfered corners, wherein the outer contour thereof demarcates its perimeter,
This will be understood as being equivalent to the assembly comprising at least a third die cut flat sheet configured for being folded, comprising a continuous third rim demarcated by an outer contour and an inner contour, wherein said inner contour comprises a first portion, or first end, and the outer contour comprises a second portion, said first and second portion of the third rim corresponding with one another;
In one embodiment, at least a third main flap further comprises at least a third auxiliary flap located at a second end of the at least a third main flap, the third auxiliary flap being configured for being supported on the at least a first main flap and/or on the at least second main flap.
The sheets of the complex are thereby configured so that the main flaps subsequently form the structural surfaces of the package once it is formed; in particular, the first main flaps would form the side faces of the package, the second main flap(s) would form the base of the package, and the third main flaps would form the corners of the package, wherein said corners may or may not be chamfered.
On the other hand, the sheets of the complex are configured so that the auxiliary flaps can serve as an attachment with the adjacent main and/or auxiliary flaps of other sheets, regardless of the sheet that is immediately before or after in the subsequent orderly stacking sequence for forming the package.
Additionally, as the superimposition of different sheets of the complex in which each one forms a main face of the package, e.g. the base, the side faces, or the chamfered corners, occurs, it allows for the depth of the package once it is formed, with said depth being measured perpendicular to the plane forming the base of the package, to be substantially greater than those depths achieved by conventional manufacturing methods.
In one embodiment, the assembly further comprises a flat sheet configured for forming a lid such that an item contained in the package is covered. This flat sheet will be understood to be an external covering or a “lidding film.” Said flat sheet is preferably made of thermoplastic material.
This external covering or lid is preferably configured for being removed from the package once it has been formed, and thereby allowing the user to access the inside of said package. Furthermore, since the package incorporates said lidding film in its formation, it allows making the inside of the package leak-tight. Advantageously, since the attachment between the film and the package is only along the rim of said package, it allows utilizing all the inner space of the package.
In one embodiment, the complex further comprises attachment means located on the at least a first flat sheet and/or at least one flat sheet of the assembly.
With respect to the complex furthermore comprising attachment means on at least one part of the surfaces that will be in contact after forming the package, particularly between the first sheet and an additional flat sheet of the assembly, at least one of the main and/or auxiliary flaps of the at least a first sheet, the at least a second sheet, and/or the at least a third sheet are understood to comprise said attachment means on the face that will face the corresponding main flap. Furthermore, said attachment means are put on the faces of the perimetral rims in contact with one another.
In one embodiment, the attachment means are hot glue, preferably a thermoplastic adhesive.
Advantageously, both during the forming step and in a step prior to said forming step, this hot glue is heated up, allowing it to be uniformly distributed on the auxiliary flaps. With a local application in the center of said flaps, the glue is thereby distributed in the forming step over an area where it may even become similar to the surface of the auxiliary flap.
In one embodiment, the attachment means located on the first flat sheet or the at least one flat lidding sheet are a strong adhesive, the adhesive being placed only on the first rim of the first sheet or adjacent to the perimeter of the flat lidding sheet, respectively.
The bonding strength between the liner and the material of the first sheet is suitably greater than the separation strength between the liner and the lidding film heat-sealed thereon.
In one embodiment, at least one of the at least a first die cut flat sheet, the at least a second die cut flat sheet, and/or the at least a third die cut flat sheet are manufactured from a cellulosic material, such as paper, pressboard, and corrugated cardboard.
Cellulosic materials advantageously allow being readily recyclable, being able to have different shapes and dimensions, in addition to having a raw material obtained from renewable sources.
In other words, there is provided a complex made up of consecutively stacked flat sheets configured for forming a package for containing items, wherein said package comprises a rim with a flat and continuous polygonal contour, at least one base, and an assembly of side faces corresponding to the sides of the contour. The broadest configuration of the complex generally comprises:
In a second inventive aspect, the invention provides a method for obtaining a complex made up of consecutively stacked flat sheets, said complex being configured for forming a package in a single run, wherein the method comprises the steps of:
In one embodiment, the method according to the second inventive aspect, wherein the method further comprises the steps of:
When the text mentions “placing or putting attachment means on at least one flap of the sheets,” it is understood as the attachment means being put on either of the faces thereof, or on both, preferably being put on the face that faces the adjacent main flap of the sheet immediately before or after it in the stacking sequence for forming the complex.
If the complex can be obtained from a general starting sheet or reel, in this case there will be a general sheet or reel for producing at least a first flat sheet, and at least another general sheet or reel for producing at least one additional flat sheet of the assembly, wherein the method of the second inventive aspect comprises the steps of:
In this embodiment of obtaining the complex from a general starting sheet or reel, said starting sheets are understood to be configured so as to enable extracting each of the at least a first sheet and the at least one additional flat sheet. The general starting sheets or reels can thereby be arranged taking into consideration the stacking sequence so as to enable being extracted in one and the same step, all at the same time, maintaining the order between them.
In a third inventive aspect, the invention provides a method for manufacturing a package for containing items, preferably for containing food products, comprising the steps of:
If the complex is obtained from a series of general starting sheets or reels, the method will comprise after step e), die cutting all the stacked general starting sheets forming the package in order to extract it in a single step. In this case, the mold performs its holding-down action outside of the first rim.
Throughout this document, “mold” will be understood to be the element in which the sheets are horizontally positioned and which allows holding them down and/or keeping them immobile along the rim, as a result of retainers. Furthermore, said mold comprises a central cavity reproducing the final shape of the package for the forming thereof. In one embodiment, the central cavity of said mold is adaptable for reproducing different final shapes of the package and it can be used with different types of sheets. Said central cavity of the mold preferably comprises holes that are distributed so as to allow the exit of air accompanying the introduction of the piston.
On the other hand, “piston” will be understood to be an element reproducing the complementary shape of the mold and being configured for being vertically introduced therein, the passage thereof causing the folding of the flaps of all the sheets stacked in the mold. In one embodiment, the piston incorporates heating means, e.g. resistors, to cause the attachment means to melt in the event that they are adhesives, being distributed over the entire surface of the auxiliary flaps. Furthermore, these heating means incorporated in the piston allow performing the thermoforming of the internal covering or liner.
In one embodiment, the piston is formed by means for applying pressure on the outer face of the third sheet, such as injectors for applying pressurized air on said face, as well as holes distributed in the central cavity of the mold that allow the air to exit the inside of said central cavity. Additionally, said holes are provided with suction means on the outer face of the first sheet for extracting the air from the inside of said cavity. In this embodiment, introducing the piston acting on the center of the complex causing the folding of all the main and auxiliary flaps with its movement will be understood to be equivalent to the joint operation of applying compressed air on one face and letting the air exit, or suctioning it out, on the opposite face of the package, with the predefined height of the depth of said package being reproduced by the mold in this case. Furthermore, this embodiment would comprise heating means, e.g. resistors, for causing the hot glue to melt and be distributed over the surface of the auxiliary flaps, in addition to being configured for causing the thermoforming of the internal covering or liner, where appropriate.
In one embodiment, the method of the third inventive aspect further comprises after step a) a step of heating the complex provided in said step a). Current industrial equipment not incorporating heating means in the piston may thereby be used.
Advantageously, this second inventive aspect allows the forming of the package to take place in a single step, which is in accordance with the vertical movement of the piston. As a result, folding some of the flaps up and others down is not necessary, as the case may be, prior to the superimposition and attachment of the sheets.
In other words, a method for manufacturing a package from a complex is provided, wherein the broadest configuration of the complex generally comprises the steps of:
In one embodiment, the at least a first sheet is attached in an articulable manner by its outer contour to the perimeter of at least one additional flat sheet of the assembly. In other words, both the at least a first sheet and the at least one additional sheet of the assembly are made in a continuous sheet, being consecutively attached at the contour thereof by articulated attachments. This allows them to be bent at their attachments (diptych type, triptych type, etc) to form the complex made up of consecutively stacked sheets that will generate the package.
In one embodiment, the manufactured package may comprise the internal covering or liner on the outer surface. Additionally, the package may comprise an internal covering on the inner face of the package and another covering or liner on its outer surface, thereby producing a sandwich-type structure with the other intermediate die cut flat sheets. Preferably, in this embodiment with the liner located on the outer surface, said flat sheet made of thermoplastic material will be thicker.
In a fourth inventive aspect, the invention provides a method for packaging at least one item, preferably food products, comprising the steps of:
In one embodiment, the attachment of at least one additional flat sheet of the assembly with the lid along the first rim of the first flat sheet occurs by means of heat-sealing. Said lid is preferably made of thermoplastic material.
Heat-sealing is understood to produce a heat-sealed attachment along the rim. The first sheet may comprise a film or covering that allows being heat-sealed in the event that the materials subjected to said heat-sealing are not thermoplastic materials.
In one embodiment, the attachment of at least one additional flat sheet of the assembly with the lid along the first rim of the first flat sheet occurs by means of sealing with an adhesive.
This advantageously allows the inside of the package to be completely hermetic as a synergistic combination between the overlap of the flaps of the sheets of the package together with the lidding film heat-sealed to the rim thereof.
The attachment along just the rim of the package would advantageously be designed to withstand the conditions to which the package may be exposed during its service life until the user wanted to access the inside of the package in order to handle the item contained therein. Furthermore, this technique is cost-effective and easy to implement in the production line.
In one embodiment, in the method according to the fourth inventive aspect a determined atmosphere or a vacuum is applied after step ii), which achieves packaging in a modified atmosphere, or a vacuum inside the package, and prevents the leakage or loss thereof by means of making it leak-tight after step iv).
Throughout this document, “packaged in a modified atmosphere” will be understood as the introduction of a gas or a series of suitable and predefined gases, mainly a mixture of pure oxygen, carbon dioxide, and nitrogen in a high-barrier or permeable package, wherein the mixture of gases complies with the specific needs of each packaged item.
Advantageously, packaging in a protective atmosphere allows the packaged items, e.g. fresh food products with minimal pre-processing, to maintain their original appearance, flavor, and texture. Furthermore, this packaging allows for a longer preservation of the packaged items without needing to add chemical preservatives or stabilizers.
On the other hand, it will be understood that the vacuum packaging achieved in the fourth inventive aspect can also be a skin, a vacuum that subsequently requires heating the lidding film in order to adopt the shape of the item contained therein and to be close to same being understood as such.
All the features and/or steps of the methods described in this specification (including the claims, description, and drawings) can be combined in any combination, with the exception of those combinations of such mutually exclusive features.
These and other features and advantages of the invention will be better understood based on the following detailed description of a preferred embodiment given solely by way of an illustrative and non-limiting example in reference to the attached drawings.
Throughout this document, “corresponding” will be understood to mean that both portions (10.1.2.1, 10.1.1.1) are the closest segments of both contours (10.1.1, 10.1.2), where there can be as many as there are first main flaps (10.2) comprised in the first sheet (10). Specifically, this embodiment of
Furthermore, the first sheet (10) shown in
On the other hand, taking into consideration the second die cut flat sheet (20) of the assembly (60) comprising at least one additional flat sheet, it would comprise a second rim (20.1) the outer contour (20.1.1) of which demarcates its perimeter. Said at least a second sheet (20) further comprises at least a second main flap (20.2) configured for forming a base (1.2) of the package (1) after being formed in the single run of the process of manufacturing said package (1) (see
For greater detail of the components of the first die cut flat sheet (10) and second die cut sheet (20), see
On the other hand, the flat sheet (40) made of thermoplastic material of the assembly (60) comprises a perimeter (40.1) that is demarcated by the first rim (10.1) of the first flat sheet (10) (see
In this embodiment, it will be understood that since the package (1) is manufactured (see
Furthermore, the perimeter of the sheet may be larger than the outer contour of the rim during the step of manufacturing the package, and in a later process its projecting perimeter may be trimmed or reduced.
For illustrative purposes, the first die cut flat sheet (10) and the flat sheet (40) made of thermoplastic material shown in
In this embodiment, the perimetral contour (40.1) of the flat sheet (40) made of thermoplastic material is shown using a dotted line, and it can be seen that it is comprised at all times within the upper and lower confines of the first rim (10.1), which would be identified with the inner contour (10.1.2) and the outer contour (10.1.1) of the first rim (10.1), respectively.
Package (1) Manufactured from the Complex (100)
In this case, the rim (1.1) of the package (1) is formed by attaching the first rim (10.1) of the first sheet (10) and the second rim of the second sheet (20). As can be seen, the first main flaps (10.2) would be attached to the second auxiliary flaps (20.3) by attachment means (3) (not shown), whereas the second main flap (20.2) is attached to the first auxiliary flaps (10.3) by attachment means (3) (not shown). As can be seen, in this configuration there may be non-overlapping gaps, which would be suitable for packages requiring a suitable appearance for presenting the items, or for items requiring frequent ventilation.
On the other hand,
As can be seen,
In the embodiments of
The internal covering or liner would be attached to the first sheet (10) only by the first rim (10.1) by means of a strong adhesive (not shown).
It can furthermore be seen in this figure how the first die cut sheet (10), the second die cut sheet (20), and the third die cut sheet (30) would be positioned to form the complex (100) prior to their flaps being folded or collapsed for forming the package.
The stacking sequence shown in this figure corresponds to the first die cut sheet (10) being positioned firstly supported on a surface, and then at least a second die cut sheet (20) being placed on this first sheet (10), and finally a third die cut sheet (30) being placed on this second sheet (20). During this sheet stacking sequence, the contours of all the sheets are made to match up to make subsequent forming of the package (1) easier.
In particular, the first sheet (10) shown in
Additionally, the first sheet (10) comprises a plurality of first main folding lines (10.4) configured for acting as bending axes for folding the first main flaps (10.2), and it further comprises a plurality of first auxiliary folding lines (10.5) configured for acting as bending axes for folding the first auxiliary flaps (10.3).
In this embodiment, a first portion (10.1.2.1) of the inner contour (10.1.2) is understood to correspond to a first main folding line (10.4), whereas an opposite end (10.2.1) of the first main flap (10.2) is understood to correspond to a first auxiliary folding line (10.5). The same also occurs in
On the other hand, the second sheet (20) shown in
The second auxiliary flap (20.3) preferably comprises a frangible attachment with the inner contour (20.1.2) of the second rim (20.1).
Furthermore, the second sheet (20) comprises a plurality of second main folding lines (20.4) acting like bending axes for folding the second main flap (20.2) with respect to the second auxiliary flap (20.3), and it further comprises a plurality of second auxiliary folding lines (20.5) acting like bending axes for folding the assembly of the second auxiliary flaps (20.3) together with the second main flap (20.2). It can be seen that the plurality of second auxiliary folding lines (20.5) are in the inner contour (20.1.2) of the second rim (20.1). Additionally, the frangible attachment is an auxiliary folding line (20.5). Said frangible attachment preferably comprises a series of cuts for weakening said attachment.
Likewise, the third sheet (30) shown in
Additionally, the third sheet (30) comprises a plurality of third main folding lines (30.4) configured for acting as bending axes for folding the third main flaps (30.2), and it further comprises a plurality of third auxiliary folding lines (30.5) configured for acting as bending axes for folding the third auxiliary flaps (30.2).
Specifically, in this embodiment a first portion (30.1.2.1) of the inner contour (30.1.2) is understood to correspond to a third main folding line (30.4), whereas a second end (30.2.2) of the third main flap (30.2) is understood to correspond to a third auxiliary folding line (30.5).
Again taking into consideration the third die cut flat sheet (30), it comprises a third rim (30.1), wherein said rim is continuous and is demarcated by an outer contour (30.1.1) and an inner contour (30.1.2). Said inner contour (30.1.2) comprises corresponding chamfered corners. Said chamfered corners are first portions (30.1.2.1) each corresponding with a second portion (30.1.1.1) of the outer contour (30.1.1). It should be stated that “corresponding” will be understood as having the same meaning as for the first sheet (10), but being applied to the elements of the third sheet (30).
Throughout this document, “holes” or “notches” (10.6, 20.6, 30.6) will be understood as local absences of material which are distributed in the space demarcated by their respective rims (10.1, 20.1, 30.1) and make it easier to fold the main flaps (10.2, 20.2, 30.2). On the other hand, cuts or incisions (10.7, 30.7) mean that there is not an absence of material with respect to the original, i.e., the edges of the cut are located adjacent to one another.
It should be pointed out that not each and every one of the elements described above is indicated in these figures in order to make it easier to understand the reference numbers. The same occurs in the other figures of the present application.
Both figures show the spaces formed between the different flaps of one and the same sheet once they are folded into their final configuration, and wherein in this specific case with the three folded sheets, flaps of different sheets overlap said spaces, producing a compact package. In a preferred embodiment, the auxiliary flaps are arranged for overlapping the attachment of two main flaps of different sheets in those locations and directions where it is most likely that the two main flaps will separate from one another. This likelihood of them separating from one another is due to the loads attributed to the weight of the item (2) contained therein, understanding that said item causes a localized load that is distributed throughout the entire package, being transferred through the flaps between different sheets. The attachment of an auxiliary flap of one sheet with a main flap of another sheet makes said transfer and distribution of loads possible.
In order to keep said auxiliary flap of one sheet attached to a main flap of another sheet, attachment means (3) are used on the face of the auxiliary flaps that will face the corresponding main flap. Furthermore, said attachment means (3) are put on the faces of the perimetral rims in contact with one another.
Throughout the document, the terms face and surface in reference to the main flaps and/or auxiliary flaps and/or contours are understood to be considered equivalent to one another.
Said attachment means are preferably hot glue, such as a thermoplastic adhesive. This adhesive is designed for working under shearing between the flaps, and it additionally must have an adhesive strength, i.e., between the flap and adhesive, that is greater than the cohesive strength, i.e., between the molecules of the adhesive itself. Therefore, if stresses exceed at any point the maximum cohesive strength, the main and auxiliary flaps of different sheets will only become detached, not causing cracking, which may lead to the package tearing altogether.
In the event that said internal covering (40) projects beyond the contour of the rim (1.1), the excess portion can be trimmed or adapted so that its contour matches up with said rim (1.1) of the package.
Throughout the document, to distinguish the internal covering (40) from the lid (50), the liner (40) is shown with dots, whereas the lid (50) is shown with lines.
Like in
On the other hand,
The figure shown on the left in
Furthermore, the piston (5) can incorporate heating means to make it easier to disperse the attachment means (3) when they consist of hot glue, such as thermoplastic adhesives.
The figure shown on the left in
Furthermore, heating means would be arranged to cause the thermoforming of the internal covering or liner (40).
In this embodiment, the following is contemplated:
Therefore, one and the same sheet, either the first sheet (10) or the third sheet (30), does not form:
In this embodiment, a plurality of first sheets (10) and/or third sheets (30) are placed on the preceding sheet in the stacking sequence by making the contours of their rims (10.1, 30.1) match up in order to made subsequent forming of the package (1) easier. Furthermore, each of the first sheets (10) and/or third sheets (30) comprises a main flap (10.2) forming a side face (1.3) of the package in the folding thereof and an auxiliary flap (10.3).
The last sheet to be stacked in the stacking sequence of this embodiment is the second sheet (20) which comprises a second main flap forming the base (1.2) of the package and a plurality of second auxiliary flaps (20.3). The stacking order of the sheets is therefore understood as being modifiable depending on the specific design of the drawing that said die cut sheets have, this process of stacking in this case being equivalent to the process described in the preceding paragraphs.
In particular, the first sheet (10) would comprise an articulable attachment (7) with the second sheet (20), whereas the second sheet (20) would comprise an articulable attachment (7) with the third sheet (30), the articulable attachments (7) being on two opposite sides of the outer contour (20.1.1) of the second rim (20.1) of the second sheet (20). In other words, the sheets are obtained attached together in the form of a triptych by articulable attachments (7), allowing them to be flat when they are unfolded and to be stacked when their articulable attachments (7) are bent.
In particular, the first sheet (10) would comprise an articulable attachment (7) with the second sheet (20), whereas the second sheet (20) would comprise an articulable attachment (7) with the third sheet (30), whereas the third sheet (30) would comprise an articulable attachment (7) with the lid (50), the articulable attachments (7) being on two opposite sides of the outer contour (30.1.1) of the third rim (30.1) of the third sheet (30). In other words, the sheets are obtained attached in the form of a quadriptych by articulable attachments, allowing them to be flat when they are unfolded and to be stacked when their articulable attachments (7) are bent.
| Number | Date | Country | Kind |
|---|---|---|---|
| P201730989 | Jul 2017 | ES | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/ES2018/070536 | 7/27/2018 | WO | 00 |
