Battery Management Systems (BMSs) typically include a plurality of battery modules coupled in cascade in order to provide relatively high energy for Electric Vehicles (EVs) and/or Hybrid Electric Vehicles (HEVs). Each battery module typically includes a plurality of battery cells and circuitry configured to monitor a status of the battery cells and to communicate the status to, e.g., a remote control unit.
It is desirable for each battery module to be manufactured identically to each other battery module, providing savings in both manufacturing cost and the time to manufacture the modules. In operation, however, it may be desirable to individually address each battery module, e.g., in order to identify a particular battery module. It may also be desirable to assemble the plurality of battery modules into a battery management system without consideration of a relative position of each module in the system. Providing unique addresses at manufacturing can be done but adds time and cost to the manufacturing process. It may therefore be desirable to identify and assign unique addresses to battery modules after they have been assembled into a BMS.
According to one aspect there is disclosed an apparatus. The apparatus may include a first battery module. The first battery module may include a switch configured to open or close a first current path from a first terminal of a battery to a second terminal of the battery when a second battery module is coupled to the first battery module; a current sensor configured to sense a current in a second current path, the second current path different from the first current path; and a local controller configured to control a state of the switch to open or close the switch, wherein closing the switch is configured to close the first current path, the local controller is further configured to detect the sensed current in the second current path, and the local controller is further configured to receive and store an identifier based at least in part on the current detected in the second current path.
According to another aspect there is disclosed a method for assigning identifiers to a plurality of battery modules. The method may include closing a switch in each battery module, wherein the switch is configured to open or close a first current path from a first terminal of a battery to a second terminal of the battery; detecting a current in each battery module, wherein the current is in a second current path different from the first current path; assigning an address to one battery module if the one battery module has detected zero current in the second current path, wherein the one module is configured to store the assigned address; opening the switch of the one battery module; and repeating the detecting, assigning and opening until the plurality of battery modules have been assigned addresses.
In yet another aspect there is disclosed a system. The system may include a plurality of battery modules. Each battery module may include a switch configured to open or close a first current path from a first terminal of a battery to a second terminal of the battery when another battery module is coupled to the battery module, a current sensor configured to sense a current in a second current path, the second current path different from the first current path, and a local controller configured to control a state of the switch to open or close the switch, wherein closing the switch is configured to close the first current path, the local controller is further configured to detect the sensed current in the second current path, and the local controller is further configured to receive and store an identifier based at least in part on the current detected in the second path. The system may further include a central controller coupled to a plurality of battery modules, the central controller is configured to provide a message to the local controller of each battery module, the message is configured to cause one or more of the local controllers to close its associated local switch and to detect the current in the second current path, the message is further configured to cause the local controller to store the identifier based at least in part on the detected current.
Features and advantages of the claimed subject matter will be apparent from the following detailed description of embodiments consistent therewith, which description should be considered with reference to the accompanying drawings, wherein:
A system, apparatus and/or method consistent with the present disclosure are configured to identify each battery module of a plurality of battery modules in a battery management system (BMS) and to assign an address to each battery module. The system, apparatus and method may allow determination of how many battery modules are in the plurality of battery modules. The system, apparatus and/or method may allow determination of a position of each battery module relative to other battery modules in the BMS.
The battery management systems 100, 150 each include a plurality of battery modules. Each battery module 102 includes battery module circuitry. For example, each battery management system 100, 150 may include a plurality of battery modules: Module(n), Module(n+1), Module(n+2). Each battery module 102 is coupled to central controller circuitry, e.g., central electronic control unit (CECU) 104. For example, each battery module 102 may be coupled to the CECU 104 by a bus 106. The CECU 104 may include memory 124. For ease of description, a specific battery module will be referred herein to as “Module(x)” where x is n, n+1 or n+2, and an individual battery module that may be any of the plurality of battery modules will be referred to herein as “battery module 102”.
The bus 106 is configured to provide communication between the CECU 104 and each battery module 102. The bus 106 may be a serial bus configured for serial communication. For example, the bus may be a CAN bus, as may be known to those skilled in the art. One or more messages may be communicated between the CECU 104 and one or more of the battery modules 102 using bus 106. A message may include commands, e.g., instructions, identifier(s) and/or data. For example, each message may include an identifier. The identifier may be, e.g., an address corresponding to an individual battery module 102, or an identifier corresponding to the plurality of battery modules. The identifier may correspond to the battery module(s) that are to receive the message and/or may be requested to respond to the message. For example, command may include an instruction to store the identifier, corresponding to an address to be associated with the battery module. Data may include the address to be assigned to the battery module 102. In another example, data may include a parameter associated with the battery module. Parameters include internal and/or external temperature, battery voltage and/or current associated with the battery module. A command may include other instructions as are evident those skilled in the art.
Each battery module 102 includes a plurality of battery cells (“battery”) 110 coupled between a first terminal (LVCC) and a second terminal (LGND). For example, a battery 110 may include Lithium-Ion, NiMH (Nickel-Metal Hydride), Lead Acid, Fuel Cell, Super Capacitor, or some other energy storage technology. Each battery module includes local controller circuitry, e.g., local electronic control unit (LECU) 112, current sensor circuitry 114, switch circuitry 116 and one or more resistors, e.g., R1, R2118, 120. Each resistor R1, R2 may be coupled to a port, e.g., R1 is coupled to port B and R2 is coupled to port C of the battery module 102. Each battery module 102 is configured to be coupled to at least one other battery module 102. For example, each port B is configured to be coupled to port C of an adjacent battery module. Each battery 110 is configured to be coupled to another battery in at least one adjacent battery module. For example, terminal LGND of Module (n+2) may be coupled to terminal LVCC of Module (n+1) and terminal LGND of Module (n+1) may be coupled to terminal LVCC of Module (n). In this example, LVCC of Module (n+2) may be coupled to Vpack+ and terminal LGND of Module (n) may be coupled to Vpack−. Each battery 110 has an associated voltage between terminal LVCC and terminal LGND and is configured to provide electrical energy, e.g., current, to a load coupled across Vpack+ and Vpack−. Although these examples include three modules, more or fewer modules may be included in a BMS, consistent with the present disclosure, as would be evident to one of ordinary skill in the art.
The LECU is configured to be coupled to bus 106. The LECU 112 is configured to monitor a status of the battery module 102 and/or battery 110 and/or to communicate with the CECU 104 over bus 106. The LECU 112 is configured to receive and store the identifier corresponding to the address of the battery module 102, as described herein. The LECU 112 may include memory 122 for storing the identifier. The CECU 104 is configured to assign the identifier to each battery module, as described herein. For example, the CECU 104 may transmit message(s) to one or more of the battery modules 102. Each LECU 112 may then receive message(s) from the CECU 104 and may respond only to message(s) that are directed to its associated address. Each LECU 112 is configured to respond to message(s) that include the identifier associated, i.e., assigned to, the particular battery module 102. In other words, each battery module 102 may be assigned a unique address relative to each other battery module in the BMS.
The LECU 112 is coupled to a node, Node A, of the battery module 102. The current sensor 114 is coupled between Node A and a terminal of the battery 110. For example, the current sensor 114 may be coupled between Node A and the LGND terminal of the battery 110. The current sensor 114 includes current sensor circuitry. Current sensor circuitry may include a resistor, a diode, a resistor and a diode, and/or other current sense circuitry, known to one skilled in the art. One of the resistors, R1 or R2, may be coupled between Node A and a port of battery module 102. For example, R2 is coupled between Node A and Port C in BMS 100 and R1 is coupled between Node A and Port B in BMS 150. For example, the resistors R1, R2 may be configured to provide protection, e.g., current limiting and overvoltage protection. The resistors R1, R2 may provide a voltage divider function with current sensor 114, e.g., to reduce a voltage across the current sensor 114.
The switch 116 is coupled between a battery terminal, e.g., terminal LGND, and a resistor, e.g., R1 or R2. The switch 116 is configured to be controlled by the LECU 112. For example, switch 116 may open or close based on a signal from the LECU. Closing switch 116 may close a loop and allow current to flow from a battery 110 through the switch 116, current sensor 114 and resistors R1, R2. The LECU 112 may be configured to provide the signal to open or close switch 116 based on a message from the CECU 104. The switch 116 may be a transistor, e.g., a BJT or a FET, a relay or another electronically controllable switch, known to one skilled in the art. If current is flowing, a non-zero voltage may be detected at Node A, e.g., across current sensor 114, between Node A and battery terminal LGND, by the LECU 112. If no current is flowing, e.g., switch 116 is open, zero voltage may be detected at Node A. The detected current may be used to identify and/or select one battery module in the plurality of battery modules, as described herein.
For example, for BMS 100 of
In another example, for BMS 150 of
Operation 215 may include changing an address associated with a local controller that detects a zero current. For example, the LECU may be configured to detect a voltage between Node A and terminal LGND, corresponding to the current sensed by the current sensor, and if a zero voltage is detected, the LECU is configured to store a new address provided by, e.g., the CECU. The new address may be unique and may then be the identifier associated with the particular LECU in the particular battery module. Communication between the CECU and the LECU may then include this address to identify the particular battery module in the plurality of battery modules. A current below a low current threshold may be considered a zero current, as would be understood by one skilled in the art.
At operation 220, the local controller with the new address may then open switch K. For example, the LECU may receive a message including an identifier corresponding to the LECU's new address and an instruction to open its associated switch K. The LECU may then open its associated switch K in response to the message. Opening switch K in a first battery module is configured to open a current path that may include a current sensor in a second module, result in a sensed current of zero in the second battery module, as described herein. Whether all of the local controllers in a battery management system have been assigned a new, unique address may be determined at operation 225. If all of the local controllers have been assigned a new, unique address, flow may end at operation 230. If not all of the local controllers have been assigned a new, unique address, flow may proceed to operation 215, change address of local controller with detected current equal to zero and the operations may be repeated.
The operations of flowcharts 200, 250 may be better understood with reference to
Referring first to
The address of Module(n+2) (the module with a detected current of zero) may then be changed at operation 220 and the LECU of Module(n+2) may then open switch K of Module(n+2). When switch K of Module(n+2) is opened, I1 may then go to zero, I2 may remain zero and I0 may remain non-zero. Based on I1 being zero, detected current of Module(n+1) may be zero. The address of Module(n+1) may then be changed and the LECU of Module(n+1) may then open switch K of Module(n+1), resulting in I0 going to zero. A new address may then be assigned to Module(n).
The operations of flow charts 200, 250 may be performed for any number of battery modules coupled in cascade, e.g., as depicted in
Referring to
The address of Module(n) (the module with detected current equal to zero) may then be changed at operation 220 and the LECU of Module(n) may then open switch K of Module(n). When switch K of Module(n) is opened, I1 may then go to zero, I0 may remain zero and I2 may remain non-zero. Based on I1 being zero, the detected current of Module(n+1) is zero. The address of Module(n+1) may then be changed and the LECU of Module(n+1) may then open switch K of Module(n+1), resulting in I2 going to zero. A new address may then be assigned to Module(n+2).
The operations of flow charts 200, 250 may be performed for any number of battery modules coupled in cascade, e.g., as depicted in
The embodiments 400, 450 include a second switch 410. The switch 410 is configured to provide a potential VDD from the local controller, LECU, 112 to a current path. The potential VDD is configured to be in addition to the potential LVCC provided by the battery 110. The potential VDD may facilitate identifying specific battery modules, as described herein, when the potential LVCC provided by a battery 110 is relatively low.
Referring to
Referring to
Accordingly, for the embodiments depicted in
If the configuration of the battery module circuitry is known for all of the battery modules in the cascade, then the top or bottom module may be identified as the first battery module with zero Node A voltage. A position of each other battery module in the cascade may be identified and/or determined based on the detected current (zero or non-zero) of each other battery module. In other words, the position of each other battery module may be determined based on its position in a sequence of zero detected currents, determined according to the flow charts of
Advantageously, common battery modules may be manufactured without setting individual address(es) at the time of manufacturing facilitating a lower cost and relatively faster manufacturing process. A plurality of generally identical battery modules may be assembled in cascade in a generally random order. Each battery module may then be selected and an identifier assigned, in sequence, providing a cost savings based on volume production of generally identical battery modules.
Of course, while
Memory 122, 124 may comprise one or more of the following types of memory: semiconductor firmware memory, programmable memory, non-volatile memory, read only memory, electrically programmable memory, random access memory, flash memory, magnetic disk memory, and/or optical disk memory. Either additionally or alternatively, memory 122, 124 may comprise other and/or later-developed types of computer-readable memory.
Embodiments of the methods described herein may be implemented using a processor and/or other programmable device. To that end, the methods described herein may be implemented on a tangible computer readable medium having instructions stored thereon that when executed by one or more processors perform the methods. The storage medium may include any type of tangible medium, for example, any type of disk including floppy disks, optical disks, compact disk read-only memories (CD-ROMs), compact disk rewritables (CD-RWs), and magneto-optical disks, semiconductor devices such as read-only memories (ROMs), random access memories (RAMs) such as dynamic and static RAMs, erasable programmable read-only memories (EPROMs), electrically erasable programmable read-only memories (EEPROMs), flash memories, magnetic or optical cards, or any type of media suitable for storing electronic instructions.
Unless specifically stated otherwise, as apparent from the preceding discussions, it is appreciated that throughout the specification discussions utilizing terms such as “operations,” “processing,” “computing,” “calculating,” “determining,” or the like, refer to the action and/or processes of a computer or computing system, or similar electronic computing device or apparatus, that manipulate and/or transform data represented as physical, such as electronic, quantities within the computing system's registers and/or memories into other data similarly represented as physical quantities within the computing system's memories, registers or other such information storage, transmission or display devices.
“Circuitry”, as used in any embodiment herein, may comprise, for example, singly or in any combination, hardwired circuitry, programmable circuitry, state machine circuitry, and/or firmware that stores instructions executed by programmable circuitry.
The terms and expressions which have been employed herein are used as terms of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding any equivalents of the features shown and described (or portions thereof), and it is recognized that various modifications are possible within the scope of the claims. Accordingly, the claims are intended to cover all such equivalents.
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