Patent Application
20200063502
The present disclosure relates generally to mobile drilling machines, and more particularly, to an assist cylinder for a negative angle drilling mast.
Mobile drilling machines, such as blast hole drilling machines, are typically used for drilling blast holes for mining, quarrying, dam construction, and road construction, among other uses. The process of excavating rock, or other material, by blast hole drilling comprises using the blast hole drill machine to drill a plurality of holes into the rock and filling the holes with explosives. The explosives are detonated causing the rock to collapse, and rubble of the collapse is then removed and the new surface that is formed is reinforced. Many current blast hole drilling machines utilize rotary drill rigs, mounted on a mast, that can drill blast holes anywhere from 6 inches to 22 inches in diameter and depths up to 150 feet. Hydraulic cylinders are typically used to raise the mast from a lowered, horizontal position to a raised, vertical position. Such hydraulic cylinders may support the mast at angles between the horizontal position and the vertical position. However, current blast hole drilling machines may not allow for the mast to pivot beyond the vertical position for blast holes to be drilled at negative angles with respect to the vertical position. This may be due to the substantial forces associated with moving the mast beyond the vertical position.
U.S. Pat. No. 8,671,626, issued to Marty et al. on Mar. 18, 2014 (“the '626 patent”), describes a drilling rig assembly comprising a drilling rig skid and a derrick assembly adapted to move relative to the drilling rig skid. The means for moving the derrick assembly of the '626 patent relative to the drilling rig skid includes a derrick assembly hydraulic cylinder. The hydraulic cylinder is adapted to move the derrick assembly so that the drilling rig assembly may be operated at positive angles between 0 degrees and 55 degrees from the vertical position. However, the hydraulic cylinder of the '626 patent is not disclosed as capable of pivoting the derrick assembly beyond the vertical position for negative angle drilling. The mobile drilling machine of the present disclosure may solve one or more of the problems set forth above and/or other problems in the art. The scope of the current disclosure, however, is defined by the attached claims, and not by the ability to solve any specific problem.
In one aspect, a mobile drilling machine for negative angle drilling may comprise: a drilling mast including a mast frame, a movable drill motor assembly, and a pivot; a machine frame having a front portion and a back portion, the machine frame including: an engine; a ground engaging assembly; a mast coupling assembly including: a first side plate; and a second side plate, wherein the drilling mast is pivotably coupled at the pivot between the first side plate and the second side plate to allow for negative angle drilling; at least one primary fluid cylinder coupled to the machine frame to apply a force to the drilling mast at a position above the pivot along the drilling mast to assist in moving the drilling mast between a stowed position to a drilling position; and a secondary fluid cylinder coupled to the machine frame to apply a force to the drilling mast at a position below the pivot along the drilling mast to assist the at least one primary fluid cylinder when the drilling mast is at a negative drilling angle.
In another aspect, a mobile drilling machine for negative angle drilling may comprise: a drilling mast including a mast frame, a movable drill motor assembly, and a pivot; a machine frame having a front portion and a back portion, the machine frame including: an engine; a ground engaging assembly; a mast coupling assembly including: a first side plate; and a second side plate, wherein the drilling mast is pivotably coupled at the pivot between the first side plate and the second side plate to allow for negative angle drilling; a support plate located behind the pivot; at least one primary fluid cylinder coupled to the machine frame to apply a force to the drilling mast at a position above the pivot along the drilling mast to assist in moving the drilling mast between a stowed position to a drilling position; and a secondary fluid cylinder coupled at a first end to the support plate and coupled at a second end to a positioning member to vertically position the second end of the secondary fluid cylinder, the secondary fluid cylinder being configured to apply a force to the drilling mast at a position below the pivot along the drilling mast to assist the at least one primary fluid cylinder only when the drilling mast is at a negative drilling angle.
In yet another aspect, a method of operating a mobile drilling machine to move a drilling mast about a pivot for negative angle drilling may comprise: activating at least one primary fluid cylinder coupled to the drilling mast above the pivot along the drilling mast to move the drilling mast about the pivot from a positive drilling angle position to a negative drilling angle position; and engaging a secondary fluid cylinder with the drilling mast below the pivot along the drilling mast to assist the at least one primary fluid cylinder when the drilling mast is in the negative drilling angle position.
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate various exemplary embodiments and together with the description, serve to explain the principles of the disclosed embodiments.
Both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the features, as claimed. As used herein, the terms “comprises,” “comprising,” “having,” “including,” or other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements, but may include other elements not expressly listed or inherent to such a process, method, article, or apparatus. Further, relative terms, such as, for example, “about,” “substantially,” “generally,” and “approximately” are used to indicate a possible variation of ±10% in a stated value.
As further shown in
The first and second side plates 46a, 46b may comprise a shape that may allow for a desired strength-to-weight ratio to enable the mast coupling assembly 16 to support the weight of the drilling mast 18. As such, the first and second side plates 46a, 46b may include a top portion 60a, a middle portion 60b, and a bottom portion 60c. The top portion 60a of the first and second side plates 46a, 46b may comprise a substantially triangular shape. The substantially triangular shape of the top portion 60a may have a rounded apex 62. The additional vertices of the substantially triangular shaped top portion 60a may also be rounded and transition into the middle portion 60b of the first and second side plates 46a, 46b. At the front end 38 of the side plates 46, the middle portion 60b may include a concave front edge 64. At the rear end 40 of the side plates 46, the middle portion 60b may include a concave rear edge 66. The concave front edge 64 and the concave rear edge 66 of the middle portion 60b may transition into the bottom portion 60C of the first and second side plates 46a, 46b. The bottom portion 60c of the first and second side plates 46a, 46b may include a partially rectangular portion 72 and a rounded triangular portion 74 below the partially rectangular portion 72. At the rear end 40 of the side plates 46, the middle portion 60b may further include a protruding tab 68 that may extend rearward from the side plates 46. The tab 68 may include an attachment hole 70 for attaching the at least one primary fluid cylinder 28 to the mast coupling assembly 16. The attachment hole 70 may be reinforced to provide additional support when the at least one primary fluid cylinder 28 is coupled to the mast coupling assembly 16.
As further shown in
Extension plates 54 may extend from the inside surface 56 of the first and second side plates 46a, 46b and may be aligned, or substantially aligned, with the substantially triangular top portion 60A of the first and second side plates 46a,46b. Extension plates 54 may include a pivot hole 80 aligned, or substantially aligned, with pivot hole 78 of the first and second side plates 46a, 46b. Pivot hole 80 may be reinforced in order to provide additional support when drilling mast 18 is mounted within mast coupling assembly 16. Drilling mast 18 may be rotatably mounted within mast coupling assembly 16 at pivot 26 between pivot hole 78 and pivot hole 80. Further, lock apertures 76 may receive lock pin 36 to allow drilling mast 18 to be locked into place when set to a desired drilling angle position. Lock apertures 76 may be reinforced to provide additional support when the lock pin 36 is inserted into a respective lock aperture 76. Extension plates 54 may also include tabs 82 that extend from the rear portion of extension plates 54 and may be aligned with tabs 68 of the first and second side plates 46a, 46b. The tabs 82 may include attachment holes 84 for attachment of the at least one primary fluid cylinder 28 to the mast coupling assembly 16. For example, the at least one primary fluid cylinder 28 may include a first primary fluid cylinder 28 coupled to the first side plate 46a, as shown in
Bottom plate 48 of the mast coupling assembly 16 may be attached to and extend between the inside surface 56 of the first side plate 46a to the inside surface 56 of the second side plate 46b. Bottom plate 48 may be arranged above lock apertures 76 of the first and second side plates 46a, 46b, and below extension plates 54. Bottom plate 48 may be shaped such that it does not impede drilling mast 18 when drilling mast 18 is arranged in mast coupling assembly 16. For example, the shape of bottom plate 48 may allow for drilling mast 18 to pivot to any one of the lock apertures 76 without contacting bottom plate 48.
Reinforcing plate 52 may provide additional reinforcement between the first and second side plates 46a, 46b. Reinforcing plate 52 may extend between extension plates 54 and may be attached to extension plates 54 using any conventional attachment means, such as by welding and the like. In the exemplary embodiment, reinforcing plate 52 may have one or more holes or cutouts in order to reduce weight. However, reinforcing plate 52 may also be a solid plate. Reinforcing plate 52 may further provide a backstop for drilling mast 18, such that drilling mast 18 may not pivot past reinforcing plate 52. Reinforcing plate 52 may further include an attachment knob 96 that may allow attachment of a positioning member 94 (
The secondary fluid cylinder 88 may include a first end (e.g., a head end) coupled to the support plate 50 at attachment mount 90 via the bore in the top portion of attachment mount 90. The secondary fluid cylinder 88 may be any suitable actuator, such as a hydraulic or pneumatic cylinder or the like. Secondary fluid cylinder 88 may extend from support plate 50 through an opening in reinforcing plate 52. Secondary fluid cylinder 88 may include a second end (e.g. a rod end) pivotably coupled to the contact member 92. Contact member 92 may be configured to abut the mast frame when the drilling mast 18 is at a negative drilling angle position θ2. Contact member 92 may be any suitable contact member, such as a plate or the like, and contact member may be pivotably connected to both the secondary fluid cylinder 88 and the positioning member 94. Contact member 92 may include a rear flange with a first bore and a second bore for facilitating the pivotal connection of the secondary fluid cylinder 88 and the positioning member 94. The second end of the secondary fluid cylinder 88 may include a clevis for fastening around the rear flange and the clevis may have a third bore that may be aligned with the first bore of the rear flange. The first bore of the rear flange and the third bore may receive a pin for pivotably coupling the second end of the secondary fluid cylinder 88 to the contact member 92.
Positioning member 94 may be pivotably coupled to the reinforcing plate 52 at the attachment knob 96. Positioning member 94 may be of any suitable linkage shape, such as a rod-shaped, bar-shaped, beam-shaped, or the like. Positioning member 94 may include a clevis for fastening around the rear flange and the clevis may include a fourth bore that may be aligned with the second bore of the rear flange. The second bore of the rear flange and the fourth bore of the positioning member 94 may receive a pin for pivotably coupling the positioning member 94 to the contact member 92. The positioning member 94 may provide vertical support for maintaining the secondary fluid cylinder 88 in position to support drilling mast 18 when mast 18 is positioned at a negative angle. As described below, when the drilling mast 18 is in a negative drilling angle position θ2, the secondary fluid cylinder 88 may be configured to apply a force to the drilling mast 18 at a position below the pivot 26 to assist the at least one primary fluid cylinder 28. As such, the secondary fluid cylinder 88, through the contact member 92, may facilitate movement of the drilling mast 18 from the vertical position Y to a negative drilling angle position θ2 for a drilling operation. Further, when the drilling operation is complete, the secondary fluid cylinder 88 may be extended such that contact member 92 pushes against the drilling mast 18 to raise the drilling mast 18 into the vertical position Y, from the negative drilling angle position θ2. When the drilling mast 18 is in a positive drilling angle position θ1, the secondary fluid cylinder 88 may separate from contact with drilling mast 18. As such, the secondary fluid cylinder 88 may be configured to only contact or abut the drilling mast 18 when the drilling mast 18 is at a negative drilling angle position θ2.
The disclosed aspects of coupling assembly 16 may be used by any blast hole drill machine 10 to allow for a drill rig mast 18 to pivot to angles beyond a vertical position Y for negative angle drilling.
Referring to
When the drilling operation is complete, the lock pin 36 may be retracted to unlock the drilling mast 18 and the secondary fluid cylinder may push the drilling mast 18 back into the vertical position Y. To push the drilling mast 18 back into the vertical position Y, the secondary fluid cylinder 88 may be extended such that contacting member 92 pushes against drilling mast 18 until drilling mast 18 reaches the vertical position Y. When the drilling mast 18 is back in the vertical position Y, the secondary fluid cylinder 88 may disengage the drilling mast 18, such that primary fluid cylinders 28 may no longer need assistance in supporting the drilling mast 18. The at least one primary fluid cylinder 28 may then be retracted to lower the drilling mast 18 to a positive drilling angle position θ1 or to the stowed position, as needed.
The exemplary mobile drilling machine 10 of the disclosure may provide for an arrangement that facilitates positioning of the drilling mast 18 at a negative drilling angle position θ2. The at least one primary fluid cylinder 28 attached to the drilling mast 18 above the pivot 26 may facilitate movement of the drilling mast 18 from the stowed position to the vertical position Y. Further, engaging the secondary fluid cylinder 88 with the drilling mast 18 at a position below the pivot 26 along the drilling mast 18 may allow for the secondary fluid cylinder 88 to support the weight of the drilling mast 18 when the drilling mast 18 is set to a negative drilling angle position θ2. Thus, mobile drilling machine 10 may enable drilling mast 18 to be set to a negative drilling angle position θ2 for a drilling operation. When the drilling operation is complete, the secondary fluid cylinder further allows drilling mast 18 to be pushed back into the vertical position Y to be lowered to the stowed position by the at least one primary fluid cylinder 28.
It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed system without departing from the scope of the disclosure. Other embodiments of the disclosure will be apparent to those skilled in the art from consideration of the specification and practice of the invention disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
