The present disclosure relates generally to a pump combiner structure and to a pump combiner with one or more filler fibers to enable a symmetric and stable packing geometry.
Pump combiners are critical components of high-power fiber lasers. A pump combiner is used to combine pump light and signal light to increase a power of the signal light. For example, “optically pumping” a medium generally refers to techniques that are used to inject light in order to electronically excite the medium or constituents of the medium into other (usually higher-lying) energy levels. In the context of lasers or laser amplifiers, the goal is to achieve a population inversion in the gain medium and thereby obtain optical amplification via stimulated emission for a range of optical frequencies. In many cases, pump combiners are arranged in a bundle configuration, which is spliced to another optical structure (e.g., a master oscillator power amplifier (MOPA) or single pass fiber laser structure) that is configured to deliver many hundreds of watts (W) or kilowatts (KW) of pump power. A bundle configuration can be achieved by arranging pump fibers into a particular close-packed configuration (e.g., a hexagonal close-packing configuration, or the like), and fusing and tapering individual pump fibers into a bundle of a target size.
In some implementations, a combiner includes: a plurality of pump fibers, wherein the plurality of pump fibers each comprise: a core; and a cladding that surrounds the core; and one or more filler fibers that are made from a cladding material, wherein the plurality of pump fibers and the one or more filler fibers each have a substantially circular cross-section, wherein a quantity of the plurality of pump fibers is associated with an asymmetric packing geometry, and wherein the plurality of pump fibers and the one or more filler fibers have a symmetric packing geometry at an input end of the combiner and a circular cross-section at an output end of the combiner.
In some implementations, an optical system includes: a plurality of pump sources; an output fiber; and a combiner that comprises an input end coupled to the plurality of pump sources and an output end coupled to the output fiber, wherein the combiner comprises: a plurality of pump fibers coupled to the plurality of pump sources, wherein the plurality of pump fibers each comprise: a core; and a cladding that surrounds the core; and one or more filler fibers that are made from a cladding material, wherein the plurality of pump fibers and the one or more filler fibers each have a substantially circular cross-section, wherein a quantity of the plurality of pump fibers corresponds to a quantity of the plurality of pump sources and is associated with an asymmetric packing geometry, and wherein the plurality of pump fibers and the one or more filler fibers have a symmetric packing geometry at the input end of the combiner and a circular cross-section at the output end of the combiner.
In some implementations, a combiner includes: a plurality of pump fibers, wherein the plurality of pump fibers each comprise: a core made from a first material having a first refractive index parameter; and a cladding that surrounds the core; and one or more filler fibers, disposed along an outer circumference of the combiner, that are made from a cladding material having a second refractive index parameter that is less than the first refractive index parameter, wherein the plurality of pump fibers and the one or more filler fibers each have a substantially circular cross-section, and wherein the plurality of pump fibers and the one or more filler fibers have a symmetric packing geometry at an input end of the combiner and a circular cross-section at an output end of the combiner.
The following detailed description of example implementations refers to the accompanying drawings. The same reference numbers in different drawings may identify the same or similar elements.
In some cases, as shown by reference number 110 in
In cases where a pump combiner is used to combine the power from several pumps, brightness at the output of the pump combiner generally depends on the brightness of the pumps (e.g., the pump diodes) and the brightness degradation that occurs through combining the pumps into a single output fiber. In a perfect adiabatic combining condition, the brightness decreases (and the BPP increases) according to a square root of the quantity of ports in the combiner:
where BPPcombiner refers to a BPP of light output by the combiner and BPPdiode refers to a BPP of light output by a diode.
Pump brightness is typically an important parameter to maintain (e.g., minimize an increase in) through a pump combiner for various reasons. For example, pump brightness influences the amount of pump light that has a high NA within the cladding of the fiber laser, where cladding light with a high NA can lead to more heating and lower reliability. Additionally, or alternatively, cladding light with a high NA can force a laser design to use a larger fiber, which can introduce processing problems and other issues. Furthermore, pump brightness can influence an absorption rate in an active fiber. For example, a higher NA can lead to more skew ray generation, which in turn decreases the absorption rate in the fiber core and causes a need for longer amounts of active fiber. For at least these reasons, pump combiners are typically required to operate near an adiabatic limit for brightness conversion.
In a simplest form, a combiner is generally used to transform multiple input fibers into a single output. Accordingly, an important design goal for a combiner is often to transform the multiple input fibers into a single output as efficiently as possible. For example, one approach to efficiently transform multiple input fibers into a single output is to pack the bundle of fibers being transformed together closely such that the shape of the bundle approaches a circle when the bundled fibers are fused and tapered, which leads to optimum splicing and minimal brightness degradation. For example, referring to
Furthermore, another important aspect of the process of combining multiple pump fibers into a single output is that the pump light traveling in the core increases in NA in a manner that is inversely proportional to the diameter of the fiber as the various fibers are being tapered (e.g., as the diameter of the fiber decreases, the NA generally increases). For example, pump fibers are typically associated with a 0.22 NA, in which case pump light with an NA that exceeds 0.22 will escape the core. As the pump light escapes the core and refracts into the cladding, the NA of the pump light decreases according to Snell's law, which states that, for a given pair of media, the ratio of the sines of the angle of incidence (θ1) and the angle of refraction (θ2) is equal to the refractive index of the second medium with respect to the first medium (n21), which is equal to the ratio of the refractive indices (n2/n1) of the two media, or equivalently, to the ratio of the phase velocities (v1/v2) in the two media. For example, referring to
Referring to
For example, referring to
Accordingly, referring to
Referring to
Some implementations described herein relate to using a filler fiber to stabilize the packing and improve the brightness transformation in a combiner with an otherwise suboptimal packing geometry. For example, the filler fibers described herein generally have a dn that is less than a dn of the pump fiber core being used, where dn refers to a difference between the refractive index of a core and a refractive index of a cladding. For example, if the pump fiber core is standard fused silica, then the filler fiber can be a fluorosilicate glass, a borosilicate glass, or any other glass that has a dn that is less than the fused silica core. On the other hand, in cases where the core of the glass is germanium (Ge) doped fused silica, the filler fiber can be fused silica fiber or another suitable material. Furthermore, another important attribute of the filler fiber is that the filler fiber is not restricted to the geometry and size of the pump fibers, and can be of any geometry or size that stabilizes the bundle. The examples described herein illustrate a specific case with the use of standard fused silica pump fiber and a filler fiber that has the same material as the cladding of the pump fiber (e.g., F-doped fused silica or a low index polymer), but the filler fibers described herein may be doped with any suitable dopant with a dn that is less than the dn of fused silica, such as boron, fluorine, phosphorous and aluminum, or the like.
Accordingly, as shown by reference number 305 in
Furthermore, although
Accordingly, as described herein, a combiner with an optimum brightness may include multiple pump fibers that each comprise a core and a cladding that surrounds the core. In addition, in cases where a quantity of the plurality of pump fibers is associated with an asymmetric (e.g., non-hexagonal) packing geometry, the combiner may include one or more filler fibers that are made from a cladding material, such that the multiple pump fibers and the one or more filler fibers form a bundle, without a surrounding capillary structure, having a symmetric packing geometry at an input end of the combiner (e.g., a single center port and one or more hexagonal rings concentrically surrounding the single center port). Furthermore, the bundle has a circular cross-section at an output end of the combiner. In some implementations, an outer diameter of the one or more filler fibers equals an outer diameter of the pump fibers. Additionally, or alternatively, the one or more filler fibers may have a geometry and/or a size that differs from the pump fibers (e.g., the filler fiber is not restricted to the geometry and/or size of the pump fibers, and can have any geometry or size that stabilizes the fiber bundle). Furthermore, the core of each pump fibers is made from a first material having a first refractive index parameter (e.g., a first dn value), and the one or more filler fibers are made from a second material having a second refractive index parameter (e.g., a second dn value) that is less than the first refractive index parameter. In other words, the one or more filler fibers are made from any suitable material with a dn value that is less than a dn value of the pump fiber core being used. Additionally, or alternatively, the cladding of each pump fiber may be made from the cladding material used for the one or more filler fibers (e.g., F-doped fused silica or a low index polymer). Furthermore, the filler fibers may be located at any suitable position within the fiber bundle, although a location along an outer circumference of the combiner provides the lowest pump degradation because degradation is normally highest on the outer layers. Accordingly, as described herein, the combiner may be used in an optical system (e.g., a pumping system) that includes a plurality of pump sources (e.g., diodes) and an output fiber, with the combiner spliced or otherwise arranged between the pump sources and the output fiber. For example, in such cases, the quantity of pump fibers included in the bundle may generally correspond to the quantity of pump sources.
The foregoing disclosure provides illustration and description, but is not intended to be exhaustive or to limit the implementations to the precise forms disclosed. Modifications and variations may be made in light of the above disclosure or may be acquired from practice of the implementations. Furthermore, any of the implementations described herein may be combined unless the foregoing disclosure expressly provides a reason that one or more implementations may not be combined.
Even though particular combinations of features are recited in the claims and/or disclosed in the specification, these combinations are not intended to limit the disclosure of various implementations. In fact, many of these features may be combined in ways not specifically recited in the claims and/or disclosed in the specification. Although each dependent claim listed below may directly depend on only one claim, the disclosure of various implementations includes each dependent claim in combination with every other claim in the claim set. As used herein, a phrase referring to “at least one of” a list of items refers to any combination of those items, including single members. As an example, “at least one of: a, b, or c” is intended to cover a, b, c, a-b, a-c, b-c, and a-b-c, as well as any combination with multiple of the same item.
No element, act, or instruction used herein should be construed as critical or essential unless explicitly described as such. Also, as used herein, the articles “a” and “an” are intended to include one or more items, and may be used interchangeably with “one or more.” Further, as used herein, the article “the” is intended to include one or more items referenced in connection with the article “the” and may be used interchangeably with “the one or more.” Furthermore, as used herein, the term “set” is intended to include one or more items (e.g., related items, unrelated items, or a combination of related and unrelated items), and may be used interchangeably with “one or more.” Where only one item is intended, the phrase “only one” or similar language is used. Also, as used herein, the terms “has,” “have,” “having,” or the like are intended to be open-ended terms. Further, the phrase “based on” is intended to mean “based, at least in part, on” unless explicitly stated otherwise. Also, as used herein, the term “or” is intended to be inclusive when used in a series and may be used interchangeably with “and/or,” unless explicitly stated otherwise (e.g., if used in combination with “either” or “only one of”). Further, spatially relative terms, such as “below,” “lower,” “above,” “upper,” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the apparatus, device, and/or element in use or operation in addition to the orientation depicted in the figures. The apparatus may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein may likewise be interpreted accordingly.
This patent application claims priority to U.S. Provisional Patent Application No. 63/510,738, filed on Jun. 28, 2023, and entitled “ASYMMETRIC COMBINER WITH OPTIMUM BRIGHTNESS.” The disclosure of the prior application is considered part of and is incorporated by reference into this patent application.
Number | Date | Country | |
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63510738 | Jun 2023 | US |