The present invention is directed to both asymmetric hopper cars and methods of constructing such hopper cars starting from a hopper car with a different volume, such as constructing a 4,251 cubic foot asymmetric hopper car or a 4,751 cubic foot asymmetric hopper car from a 3,250 cubic foot hopper car.
A number of years ago, there was a boom in the rail industry for 3,250 cubic foot hopper cars, where the cars were used to carry high density materials such as frack sand in the fracking industry. While demand was high for these cars at the time, eventually demand decreased as more efficient methods for fracking were developed. This change in the industry left a lot of the already manufactured cars with limited use. While these cars are also used to ship powdered cement and other dense materials, the demand remains nowhere close to absorb the excess inventory of these type of cars. With the recent drop in oil prices this year, demand has dropped even further. Given that a hopper car can have a useful life of around four decades, there is existing stock of all types of hopper cars that do not match the current needs of the economy.
What is desired, therefore, is a way to convert these existing hopper cars to other useful service, to keep up with the changes in the industry and reduce manufacturing surplus of these type of cars.
For a better understanding of the invention, and to show how the same may be carried into effect, reference will now be made, by way of example to the accompanying drawings, which:
Referring now to the drawings that form a portion of the disclosure herein,
A center sill 126 may extend through the entire length of the car body, and appropriate protective structure 128 (such as a center hood) may extend along the top of center sill 126 within each hopper to ensure that cargo is free to slide out of each hopper, rather than being able to remain atop center sill 126 when the hopper is emptied.
Cargo hoppers 122 and 124 include bottom portions 130 and 132, respectively. Bottom portion 130 of cargo hopper 122 includes an end slope sheet 134, an opposed intermediate slope sheet 136, and opposed transverse sheets 138 and 140, the ends of which collectively define a hopper outlet 142. Similarly, bottom portion 132 of cargo hopper 124 includes an end slope sheet 144, an opposed intermediate slope sheet 146, and opposed transverse sheets 148 and 150, the ends of which collectively define a hopper outlet 152. Gate frames 154 and 156 support and at least partially surround hopper outlets 142 and 152.
When covered hopper car 100 is divided mid-way or halfway along its length, such as via an imaginary transverse center plane 158, hopper car 100 is symmetrical or longitudinally symmetrical. For example, volume of cargo that can be carried on a side 160 of transverse center plane 158 is the same (or substantially the same) as the volume of cargo that can be carried on other side 162 of that plane. In the example shown in
Additionally, the geometry of the hopper cars on sides 160 and 162 are symmetrical (or longitudinally symmetrical) to each other. For example, end slope sheet 134 has an angle of inclination (from horizontal) 164 that is the same (or substantially the same) as an angle of inclination 166 of end slope sheet 144. For example, the angle of inclination for both end slope sheets may be 40 degrees. Moreover, intermediate slope sheets 136 and 146 have angles of inclination 168 and 170, respectively, that are the same (or substantially the same) as each other, such as 42 degrees. Furthermore, end slope sheets 134 and 144 have lengths 172 and 174, respectively, that are the same (or substantially the same) as each other, such as 14 feet and 7⅛ inches. Additionally, intermediate slope sheets 136 and 146 have lengths 176 and 178, respectively, that are the same (or substantially the same) as each other, such as 6 feet and 5¾ inches. Side 160 may thus sometimes be referred to as being a mirror image of side 162, or vice versa at least as it relates to the end slope sheets, intermediate slope sheets, and/or transverse sheets in those sides.
Referring to
Cargo hoppers 204, 206, and 208 include bottom portions 216, 218, and 220, respectively. Bottom portion 216 of cargo hopper 204 includes an end slope sheet 222, an opposed intermediate slope sheet 224, and opposed transverse sheets 226 and 228, the ends of which collectively define a hopper outlet 230. Similarly, bottom portion 218 of cargo hopper 206 includes an end slope sheet 234, an opposed intermediate slope sheet 236, and opposed transverse sheets 238 and 240, the ends of which collectively define a hopper outlet 242. Additionally, bottom portion 220 includes opposed intermediate slope sheets 246 and 248 and opposed transverse sheets 250 and 252, which collectively define a hopper outlet 254. Gate frames 256, 258, and 260 support and at least partially surround hopper outlets 230, 242, and 254.
Unlike cover hopper car 100, when covered hopper car 200 is divided mid-way or halfway along its length, such as via an imaginary transverse center plane 262, hopper car 200 is asymmetrical. For example, volume of cargo that can be carried on a side 264 of transverse center plane 262 is larger than the volume of cargo that can be carried on other side 266 of that plane (e.g., 2,084 cu. ft. and 2,167 cu. ft., respectively). In the example shown in
Additionally, the geometry of the hopper cars on sides 264 and 266 are asymmetrical to each other. For example, intermediate slope sheets 236 and 248 have lengths 268 and 270, respectively, that are the same (or substantially the same) as each other, such as 6 feet and 5¾ inches but are larger than lengths 272 and 274 of intermediate slope sheets 224 and 246 (e.g., 4 feet and 4 inches). This results in intermediate slope sheets 224 and 246 having an effective height 276 (e.g., 4 feet and 5 inches) that is larger than an effective height 278 (e.g., 3 feet) of intermediate slope sheets 236 and 248. In the example shown in
Referring to
Cargo hoppers 304, 306, and 308 include bottom portions 316, 318, and 320, respectively. Bottom portion 316 of cargo hopper 304 includes an end slope sheet 322, an opposed intermediate slope sheet 324, and opposed transverse sheets 326 and 328, the ends of which collectively define a hopper outlet 330. Similarly, bottom portion 318 of cargo hopper 304 includes an end slope sheet 334, an opposed intermediate slope sheet 336, and opposed transverse sheets 338 and 340, the ends of which collectively define a hopper outlet 342. Additionally, bottom portion 320 includes opposed intermediate slope sheets 346 and 348 and opposed transverse sheets 350 and 352, which collectively define a hopper outlet 354. Gate frames 356, 358, and 360 support and at least partially surround hopper outlets 330, 342, and 354.
Similar to covered hopper car 200, when covered hopper car 300 is divided mid-way or halfway along its length, such as via an imaginary transverse center plane 362, hopper car 300 is asymmetrical. For example, volume of cargo that can be carried on a side 364 of transverse center plane 362 is larger than the volume of cargo that can be carried on other side 366 of that plane (e.g., 2171 cu. ft. and 2080 cu. ft., respectively). In the example shown in
Additionally, the geometry of the hopper cars on sides 364 and 366 are asymmetrical to each other. For example, intermediate slope sheet 336 may have two angles of inclination. A substantial part 368 of intermediate slope sheet 336 may have a first angle of inclination 370, and the remainder part 372 of intermediate slope sheet 336 may have a second angle of inclination 374 that is different from first angle of inclination 370. In the example shown in
Moreover, intermediate slope sheets 336 and 348 have lengths 376 and 378, respectively, that are different from each other, such as 5 feet, 5⅝ inches and 6 feet, 5¾ inches, respectively. Length 376 is the sum of lengths 376a and 376b of substantial part 368 and remainder part 372, respectively (e.g., 1 foot and 10 15/16 inches and 3 feet and 6 feet and 11/16 inches, respectively). One or more both lengths 376 and 378 may be larger than lengths 380 and 382 of intermediate slope sheets 324 and 346 (e.g., 3 feet, 5 11/16 inches and 3 feet, 5 11/16 inches, respectively). In the example shown in
Referring to
Cargo hoppers 404, 406, and 408 include bottom portions 416, 418, and 420, respectively. Bottom portion 416 of cargo hopper 404 includes an end slope sheet 422, an opposed intermediate slope sheet 424, and opposed transverse sheets 426 and 428, the ends of which collectively define a hopper outlet 430. Similarly, bottom portion 418 of cargo hopper 404 includes an end slope sheet 434, an opposed intermediate slope sheet 436, and opposed transverse sheets 438 and 440, the ends of which collectively define a hopper outlet 442. Additionally, bottom portion 420 includes opposed intermediate slope sheets 446 and 448 and opposed transverse sheets 450 and 452, which collectively define a hopper outlet 454. Gate frames 456, 458, and 460 support and at least partially surround hopper outlets 430, 442, and 454.
Similar to covered hopper car 300, when covered hopper car 400 is divided mid-way or halfway along its length, such as via an imaginary transverse center plane 462, hopper car 400 is asymmetrical. For example, volume of cargo that can be carried on a side 464 of transverse center plane 462 is larger than the volume of cargo that can be carried on other side 466 of that plane (e.g., 2,378.5 cu. ft. and 2,372.5 cu. ft., respectively). In the example shown in
Additionally, the geometry of the hopper cars on sides 464 and 466 are asymmetrical to each other. For example, intermediate slope sheet 436 may have two angles of inclination. A substantial part 468 of intermediate slope sheet 436 may have a first angle of inclination 470, and the remainder part 472 of intermediate slope sheet 436 may have a second angle of inclination 474 that is different from first angle of inclination 470. In the example shown in
Moreover, intermediate slope sheets 436 and 448 have lengths 476 and 478, respectively, that are different from each other, such as 5 feet, 5⅝ inches and 6 feet, 5¾ inches, respectively. Length 476 is the sum of lengths 476a and 476b of substantial part 468 and remainder part 472, respectively (e.g., 1 foot and 10 15/16 inches and 3 feet and 6 feet and 11/16 inches, respectively). One or both lengths 476 and 478 may be larger than lengths 480 and 482 of intermediate slope sheets 424 and 446 (e.g., 5 feet, 11¾ inches and 5 feet, 11¾ inches respectively). In the example shown in
Although hopper cars 200, 300, and 400 are shown to include end slope sheets, intermediate slope sheets, and transverse sheets with particular dimensions and/or angles of inclination, other embodiments of asymmetrical hopper cars of the present disclosure may include end slope sheets, intermediate slope sheets, and/or transverse sheets with different dimensions and/or angles of inclination. Additionally, although the center of gravity in hopper cars 200, 300, and 400 are off center and changes the weight balance between the hopper car, there may be no significant imbalance due to the fact that most of the brake components are located the other end (e.g., B-end) of the hopper car, such brake components 280 adjacent to an end 282 and spaced from an opposite end 284 of car body 202 in
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Although the methods above disclose the addition of one separate hopper in a two-hopper car, other embodiments of the methods may include the addition of two or more separate hoppers in a two-hopper car or the addition of one or more separate hoppers in a three or more hopper car.
One of the many advantages provided by the present disclosure is that the above methods reduce the amount of labor and material needed to convert the hopper car. In contrast, if car symmetry were maintained while increasing hopper car volume, additional components would be required, e.g., two new intermediate bulkhead assemblies would be needed instead of one. This would result in additional material cost in the form of thousands of pounds of extra steel, as well as lots of increased labor to install the components and materials.
It will be appreciated that the invention is not restricted to the particular embodiment that has been described, and that variations may be made therein without departing from the scope of the invention as defined in the appending claims, as interpreted in accordance with principles of prevailing law, including the doctrine of equivalents or any other principle that enlarges the enforceable scope of a claim beyond its literal scope. Unless the context indicates otherwise, a reference in a claim to the number of instances of an element, be it a reference to one instance or more than one instance, requires at least the stated number of instances of the element but is not intended to exclude from the scope of the claim a structure or method having more instances of that element than stated. The word “comprise” or a derivative thereof, when used in a claim, is used in a nonexclusive sense that is not intended to exclude the presence of other elements or steps in a claimed structure or method.
This application claims the benefit of U.S. Provisional Patent Application Ser. No. 63/028,707 filed May 22, 2020 and entitled “Asymmetric Hopper Car.” The complete disclosure of the above application is hereby incorporated by reference for all purposes.
Number | Date | Country | |
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63028707 | May 2020 | US |