Asymmetric hydrogenation of aromatic-substituted olefins using cationic ruthenium(III) complexes

Abstract

A process for the asymmetric reduction of carboxylic acids of the formula ##STR1## or the amine salts thereof, where R and R.sub.1 are the same or different and are hydrogen, alkyl, cycloalkyl or haloalkyl and Ar is aryl or substituted aryl is disclosed.

Description

FIELD OF THE INVENTION

This invention relates to a process for the catalytic reduction of aromatic-substituted olefins. More specifically, this invention relates to a process for asymmetrically, catalytically reducing aromatic-substituted olefins using a mixture of a cationic ruthenium(III) complex and an optically active organophosphorous compound.

BACKGROUND OF THE INVENTION

Enantioselective catalysis using chiral metal complexes provides one of the most general and flexible methods for achieving asymmetric organic reactions. Metallic elements possess a variety of catalytic activities, and permutations of organic ligands or other auxiliary groups directing the steric course of the reaction are practically unlimited. Efficient ligands must be endowed with, for example, suitable functionality, appropriate chirality, a structure capable of differentiating space either electronically or sterically and skeletal rigidity or flexibility.

Among the asymmetric organic reactions catalyzed by chiral transition metal complexes, asymmetric hydrogenation has been one of the best studied, due in large part to the fact that it is the basis for the first commercialized catalytic asymmetric process. See, for example, ApSimon, et al., Tetrahedron, 1986, 42, 5157.

Some of the more interesting of the asymmetric hydrogenation catalysts are those derived from BINAP [2,2'-bis(diphenylphosphino) -1,1'-binaphthyl]. See, for example, U.S. Pat. Nos.: 4,691,037; 4,739,084; 4,739,085; 4,764,629; 4,994,607; and 4,766,227. Unlike the more classical models of chiral (asymmetric) molecules, chirality in the case of the BINAP-type compounds arises from the restricted rotation about the single bond joining the naphthalene rings. Isomers arising from this type of asymmetry are termed atropisomers.

BINAP-based cationic Ru(II) complexes induce high enantioselectivity in catalytic reactions. See Takaya et al., Pure & Appl. Chem., 1990, 62, 1137, and Mashima et al., J. Chem. Soc., Chem. Commun., 1989, 1208.

The preparation of the BINAP-bearing monomeric cationic ruthenium complexes, while not only sophisticated, is time consuming and expensive. Accordingly, it would be advantageous to be able to carry out these enantioselective transformations using more readily prepared catalysts. In rhodium catalyzed asymmetric reactions, in situ methods of preparing the active catalysts are well established. However, such an in situ general method to prepare cationic ruthenium catalysts is not known. See, for example, B. Heiser, et al., Tetrahedron Asymmetry, 2, 51 (1991). The necessity of synthesizing the catalyst in an extra step and complications due to catalyst instability are avoided by in situ catalyst generation.

SUMMARY OF THE INVENTION

The present invention involves a novel method for the use of easily accessible ruthenium(III) cationic complexes which when admixed in an appropriate solvent with ligands having optical activity, can be used as in situ catalyst to effect the asymmetric reduction of certain unsaturated organic compounds.

DESCRIPTION OF THE PREFERRED EMBODIMENTS

In the present specification, alkyl means straight or branched chain alkyl having 1 to 20 carbon atoms and includes, for example, methyl, ethyl, propyl, isopropyl, butyl, isobutyl, secondary butyl, tertiary butyl, pentyl, isopentyl, neopentyl, hexyl, heptyl, octyl, 2-ethylhexyl, 1,1,3,3-tetramethylbutyl, nonyl, decyl, dodecyl, tetradecyl, hexadecyl, octadecyl, and eicosyl.

Cycloalkyl means cyclic alkyl having 3 to 7 carbon atoms and includes cyclopropyl, cyclobutyl, cyclopentyl, cyclohexyl and cycloheptyl.

Substituted aryl means phenyl or naphthyl substituted by at least one substituent selected from the group consisting of halogen (chlorine, bromine, fluorine or iodine), amino, nitro, hydroxy, alkyl, alkoxy, which means straight or branched chain alkoxy having 1 to 10 carbon atoms, and includes, for example, methoxy, ethoxy, propoxy, isopropoxy, butoxy, isobutoxy, secondary butoxy, tertiary butoxy, pentyloxy, isopentyloxy, hexyloxy, heptyloxy, octyloxy, nonyloxy and decyloxy, haloalkyl which means straight or alkyl having 1 to 8 carbon atoms which is substituted by at least one halogen, and includes, for example, chloromethyl, bromomethyl, fluoromethyl, iodomethyl, 2-chloroethyl, 2-bromoethyl, 2-fluoroethyl, 3-chloropropyl, 3-bromopropyl, 3-fluoropropyl, 4-chlorobutyl, 4-fluorobutyl, dichloromethyl, dibromomethyl, difluoromethyl, diiodomethyl, 2,2-dichloroethyl, 2,2-dibromoethyl, 2,2-difluoroethyl, 3,3-dichloropropyl, 3,3-difluoropropyl, 4,4-dichlorobutyl, 4,4-difluorobutyl, trichloromethyl, trifluoromethyl, 2,2,2-trifluoroethyl, 2,3,3-trifluoropropyl, 1,1,2,2-tetrafluoroethyl and 2,2,3,3-tetrafluoropropyl.

Haloalkyl means straight or branched chain alkyl having 1 to 10 carbon atoms which is substituted by at least one halogen as mentioned above.

Phenylalkyl means that the alkyl moiety is straight or branched chain alkyl having 1 to 8 carbon atoms and includes, for example, benzyl, 2-phenylethyl, 1-phenylethyl, 3-phenylpropyl, 4-phenylbutyl, 5-phenylpentyl, 6-phenylhexyl and 8-phenyloctyl.

Substituted phenylalkyl means above-mentioned phenylalkyl which is substituted by at least one substituent selected from the group consisting of halogen, amino, nitro, hydroxy, alkyl, alkoxy and haloalkyl on the phenyl nucleus.

Chiral phosphine compound means an optically active alkyl or aryl substituted trivalent phosphorus compound.

Examples of such compounds are:

1,2-ethanediyl-bis(o-methoxyphenyl)phenylphosphine (DIPAMP); N,N'-bis(.alpha.-methylbenzyl)-N,N'-bis(diphenylphosphine) ethylenediamine (PNNP); 2,3-bis(diphenylphosphino)butane (CHIRAPHOS); 1,2-bis(diphenylphosphino)propane (PROPHOS); 2,3-O-isopropylidene-2,3-dihydroxy-1,4-bis(diphenylphosphino)butane (DIOP); 2,4-t-butyl 4-(diphenylphosphino)-2-(diphenylphosphinomethyl) -1-pyrrolidine-carboxylate (BPPM); 2,4-bis(diphenylphosphino)pentane (SKEWPHOS); 2,5-bis(diphenylphosphino)hexane (BDPH); 1,2-bis(diphenylphosphino)-1-phenylethane (PHENPHOS); 1,2-bis(diphenylphosphino)-1-cyclohexylethane (CYCPHOS); .alpha.-[1,2-bis(diphenylphosphino)ferrocenyl]-ethyldimethylamine (BPPFA); and trans-4,5-bis[(5H-dibenzophospholyl)methyl]-2,2-dimethyl-1,3-dioxolane (DIPHOL).

A detailed description of suitable phosphines for the present invention is disclosed in "Asymmetric Synthesis", Vol. 5, Ed. by James D. Morrison, Academic Press, Orlando (1985), incorporated herein by reference.

The enantioselective preparations of the present invention are carried out optionally using amine salts of .alpha.-aryl olefinic carboxylic acids. When amine salts are used, they are derived from a wide variety of primary, secondary or tertiary hydrocarbyl amines. They include the aromatic amines, aliphatic amines, mixed aromatic/aliphatic amines, as well as heterocyclic and cycloaliphatic amines. Such hydrocarbyl amino compounds are illustrated by methylbenzylamine, ethyldiisopropylamine, N-methylpiperidine, triethylamine, pyrrole, etc. They react readily with the carboxylic acid function of the .alpha.-aryl olefinic carboxylic acid to produce amine salts, usually by preparing a solution of equimolar amounts of the two reactants. The resulting amine salts, generated in situ or preformed, are used in the subsequent step of the process of this invention.

The carboxylic acids have the formula ##STR2## where R and R.sub.1 are the same or different and are hydrogen, alkyl, cycloalkyl, or haloalkyl and Ar is aryl or substituted aryl. Preferably R and R.sub.1 are the same or different and are hydrogen or alkyl. The amine salts are also useful in the process of the present invention. Most preferred in the above carboxylic acid is where R and R.sub.1 are the same and are hydrogen or methyl. They are reduced (hydrogenated) asymmetrically by a catalytic process employing a mixture of (i) a ruthenium compound and (ii) an optically active ligand such as BINAP in an appropriate solvent where the ligand is ##STR3## where F' is hydrogen (BINAP), alkyl, haloalkyl, aryl or substituted aryl. It is neither necessary nor economically desirable to isolate the chiral metal catalyst that may be formed in this mixture prior to hydrogenation of the substrate.

The cationic ruthenium(III) complexes of use in this invention may be any of a wide variety of compounds and include, for example, bis(acetonitrile)bis(2,4-pentanedionato) ruthenium(III) perchlorate and bis(acetonitrile)bis(2,4-pentanedionato) ruthenium(III) fluoborate.

The preferred ruthenium complexes of use in the process of the present invention are of the formula ##STR4## where R.sub.2 and R.sub.3 are the same or different and are alkyl, aryl, haloalkyl, phenylalkyl or substituted phenylalkyl; x is an anion such as perchlorate, fluoborate, chloride, sulfate, hexafluorophosphate or tetraphenylborate; and (solvent) is any neutral solvent molecule capable of coordinating to the metal which includes acetonitrile, dimethylsulfoxide, tetrahydrofuran, dioxane and water.

In the preferred ruthenium compound, it is most preferred that R.sub.2 and R.sub.3 are the same and are alkyl of 1 to 12 carbon atoms having a linear or branched chain. Particularly preferred are where R.sub.2 and R.sub.3 are the same and are linear or branched C.sub.1 to C.sub.6 alkyl group. Illustrative alkyl groups most preferably employed as R.sub.2 and R.sub.3 are methyl, ethyl, propyl, isopropyl, butyl, isobutyl, secondary butyl, tertiary butyl, pentyl, isopentyl, neopentyl, trifluoromethyl and the like.

The chiral organophosphorous compound admixed with the ruthenium compound is preferably one where all R' are the same and are hydrogen or C.sub.1 to C.sub.6 linear or branched alkyl. Most preferably all R' are the same and are hydrogen, methyl, ethyl, propyl or isopropyl.

The asymmetric catalytic hydrogenations utilizing the catalyst mixture of (i) and (ii) above is mixed with a solution of an .alpha.-aryl olefinic carboxylic acid or its amine salt, typically in a molar ratio of (i):(ii) of 10:1 to 1:10, preferably 8:1 to 1:8, most preferably 1:1.

The molar ratio of (i) to the olefinic acid or its amine salt is between about 1 to 20 to about 1 to 20,000, preferably about 1 to 100 to about 1 to 10,000, most preferably about 1 to 5,000 to about 1 to 10,000.

The combination of the catalyst mixture, the olefinic carboxylic acid (or the amine salt of such acid) and suitable organic solvent, provide a system suitable for hydrogenation at elevated hydrogen pressure, i.e., pressures above about 75 psig.

To achieve enantioselective hydrogenation of a free .alpha.-olefinic carboxylic acid, a mixture of (i) and (ii) in the hydrogenation solvent must be given time (typically 1 to 5 hours) to become activated, either with or without hydrogen pressure at room temperature or at elevated temperature, before the substrate is introduced.

The chemical reactions described above are generally disclosed in terms of their broadest application to the preparation of the compounds of this invention. Occasionally, the reactions may not be applicable as described to each compound included within the disclosed scope. The compounds for which this occurs will be readily recognized by those skilled in the art. In all such cases, either the reactions can be successfully performed by conventional modifications known to those skilled in the art, e.g., by appropriate protection of interfering groups, by changing to alternative conventional reagents, by routine modification of reaction conditions, and the like, or other reactions disclosed herein or otherwise conventional, will be applicable to the preparation of the corresponding compounds of this invention. In all preparative methods, all starting materials are known or readily prepared from known starting materials.

Without further elaboration, it is believed that one skilled in the art can, using the preceding description, utilize the present invention to its fullest extent. The following preferred specific embodiments are, therefore, to be construed as merely illustrative, and not limitative of the remainder of the disclosure in any way whatsoever.

EXAMPLES

General

All solvents used in the hydrogenation were reagent grade and were sparged with nitrogen for at least 2 hours to remove oxygen. The S-BINAP, S,S-DIOP, and ruthenium(III) (2,4-pentanedionate) used were commercially available materials. Conversions were determined by GC (area %). Optical purities were determined by HPLC using a chiral column. The hydrogenation reactors were constructed of Monel 400 or T316 Stainless Steel.

Preparation of Bis(acetonitrile)bis(.beta.-diketonato)ruthenium(III) Complexes

a) Bis(acetonitrile)bis(2,4-pentanedionato)ruthenium(III) perchlorate: The material was made by the method of Y. Kashara, Y. Hoshino, K. Shimizu and G. P. Sato, Chem. Lett., 1990, 381.

b) Bis(acetonitrile)bis(2,4-pentanedionato)ruthenium(III) fluoborate: To a solution 1.20 g (3 mmol) of ruthenium(III) 2,4-pentanedionate, 0.65 g. (3.5 mmol) of 48% solution of fluoboric acid was added and gently refluxed under argon for an hour. The red solution changed to dark blue. The solvent was removed under vacuum and the residue was dissolved in 15 mL of water. It was extracted with dichloromethane (3.times.25 mL), the extracts were combined, dried over anhydrous magnesium sulfate and filtered. Pentane (20 mL) wa added to the concentrated filtrate and the product (1.37 g; 97% yield) was isolated by filtration as a dark blue solid.

EXAMPLE 1

A dark purple solution of 27 mg (0.06 mmol) of bis(acetonitrile)bis(2,4-pentanedionato)ruthenium(III) perchlorate, 56 mg (0.09 mmol) of (S)-(-)-2,2'-bis(diphenylphosphino)-1,1'-binaphthyl (S-BINAP), and 30 mL of methanol was prepared in a 100-mL stainless steel pressure reactor in a nitrogen-filled glove box. The reactor was flushed with hydrogen (3.times.300 psi) and then stirred (300 rpm) at 21.degree. C. with 1000 psi hydrogen. After 3.5 hours, the reactor was vented and a 277 mg (1.36 mmol) portion of 2-(4-isobutylphenyl)acrylic acid (UA) in 10 mL of methanol was added to the reactor in the glove box. The reactor was flushed (3.times.300 psi H.sub.2) and stirred (300 rpm) at 22.degree. C. with 1000 psi hydrogen. After 24 hours, a GC analysis of the clear yellow reaction solution indicated that all of the UA was converted to ibuprofen. HPLC analysis showed an ibuprofen enantiomer distribution of 93.3% S and 6.7% R.

EXAMPLE 2

A 24 mg (0.06 mmol) portion of bis(acetonitrile) -bis(2,4-pentanedionato)ruthenium(III) fluoborate, 36 mg (0.07 mmol) of (+)-2,3-0-isopropylidene-2,3-dihydroxy-1,4-bis(diphenylphosphino)butane (S,S-DIOP), and 30 mL of methanol were combined in a 100-mL stainless steel pressure reactor in a nitrogen-filled glove box. The reactor was flushed with hydrogen (3.times.300 psi) and stirred (300 rpm) at 21.degree. C. with 1000 psi hydrogen. After 4 hours, the reactor was vented, and 293 mg (1.43 mmol) of UA in 10 mL of methanol was added to the vessel in the glove box. The reactor was flushed (3.times.300 psi H.sub.2), and the mixture was stirred (300 rpm) at 21.degree. C. with 1000 psi hydrogen. After 24 hours, a sample of the clear yellow reaction solution showed a conversion of UA to ibuprofen of 48%. HPLC indicated the enantiomer distribution of the ibuprofen was 76.3% S and 23.7% R. After 113 hours, the conversion of UA to ibuprofen was complete. The ibuprofen enantiomer distribution was 60.8% S and 39.2% R.

Claims

1. A process for preparing optically active .alpha.-aryl aliphatic carboxylic acids which comprises catalytically, asymmetrically hydrogenating a carboxylic acid of the formula ##STR5## or the amine salt thereof, where R and R.sub.1 are the same or different and are hydrogen, alkyl, cycloalkyl, or haloalkyl; and Ar is aryl or substituted aryl; by utilizing a mixture of (i) a cationic ruthenium (III) complex of the formula: ##STR6## where R.sub.2 and R.sub.3 are the same or different and are alkyl, haloalkyl, aryl, substituted aryl, phenylalkyl or substituted phenylalkyl; x is an anion; and (solvent) is any neutral solvent molecule capable of coordinating to the metal; and (ii) a chiral phosphine compound.

2. The process of claim 1 wherein R and R.sub.1 are the same or different and are hydrogen or alkyl; and x is perchlorate, fluoborate, chloride, sulfate, hexafluorophosphate or tetraphenylborate.

3. The process according to claim 2 wherein R and R.sub.1 are hydrogen and (solvent) is acetonitrile, dimethylsulfoxide, tetrahydrofuran, dioxane or water.

4. The process according to claim 2 wherein Ar is phenyl or naphthyl substituted with alkyl or alkoxy.

5. The process according to claim 4 wherein Ar is phenyl substituted with methyl, ethyl, n-propyl or isobutyl.

6. The process according to claim 2 wherein R.sub.2 and R.sub.3 are the same and are alkyl.

7. The process according to claim 6 wherein R.sub.2 and R.sub.3 are methyl.

8. A process for preparing optically active .alpha.-aryl aliphatic carboxylic acids which comprises catalytically, asymmetrically hydrogenating a carboxylic acid of the formula ##STR7## or the amine salt thereof, where R and R.sub.1 are the same or different and are hydrogen, alkyl, cycloalkyl, or haloalkyl; and Ar is aryl or substituted aryl; by utilizing a mixture of (i) a cationic ruthenium (III) complex of the formula: ##STR8## where R.sub.2 and R.sub.3 are the same or different and are alkyl, phenylalkyl or substituted phenylalkyl; x is an anion; and (solvent) is any neutral solvent molecule capable of coordinating to the metal; and (ii) an optically active ligand having the structure ##STR9## where R' is hydrogen, alkyl, haloalkyl, aryl or substituted aryl.

9. The process of claim 8 wherein R and R.sub.1 are the same or different and are hydrogen or alkyl.

10. The process according to claim 9 wherein R and R.sub.1 are hydrogen.

11. The process according to claim 8 wherein Ar is phenyl or naphthyl substituted with alkyl or alxoxy.

12. The process according to claim 11 wherein Ar is phenyl substituted with methyl, ethyl, n-propyl or isobutyl.

13. The process according to claim 8 wherein R.sub.2 and R.sub.3 are the same and are alkyl.

14. The process according to claim 13 wherein R.sub.2 and R.sub.3 are methyl.

15. An asymmetric hydrogenation catalyst composition comprising a mixture of (i) chiral phosphine compound, and (ii) a compound of the formula ##STR10##

16. The composition according to a claim 15 where R.sub.2 and R.sub.3 are the same and are methyl; the chiral phosphine compound is S-BINAP; (solvent) is acetonitrile; and x is perchlorate or fluoborate.

17. A process for preparing S-ibuprofen which comprises catalytically, asymmetrically hydrogenating 2-(4-isobutylphenyl)acrylic acid by utilizing a mixture of ##STR11## and S-BINAP, where R.sub.2 and R.sub.3 are the same or different and are alkyl and BINAP is ##STR12## and where x is an anion and (solvent) is any neutral solvent molecule capable of coordinating to the metal.