The present disclosure relates to a bi-directional asymmetric wedge clutch, in particular a bi-directional wedge clutch having asymmetric ramps on the inner race and wedge plate. Ramp pairs for the inner race have ramps with different circumferential extents and ramp pairs for the wedge plate have ramps with different circumferential extents.
For some clutch applications, the duty cycle is such that the driving torque for a drive mode (for example, associated with rotation of an inner race in one circumferential direction) is significantly greater than the driven torque for a coast mode (for example, associated with rotation of the inner race in an opposite circumferential direction). The torque bearing capacity for each mode is related to the circumferential extent of the ramps on the wedge plate(s), with increasing circumferential extent resulting in increasing torque bearing capacity. For example, increasing the circumferential extent of the ramps increases the amount of stress the wedge plate can withstand under torque loading. Known bi-direction wedge clutches are symmetrically arranged so that the torque bearing capacity for the drive and coast modes are equal. This arrangement can result in too low a torque bearing capacity for the drive mode and an unnecessarily high torque bearing capacity for the coast mode.
The diameter or thickness of the wedge plate can be increased to increase torque bearing capacity for the clutch, but the trend in drive train design is to reduce component size and weight. Further, these modification would result in an increase in manufacturing costs. Increasing the number of wedge plates to increase torque bearing capacity has disadvantages related to increased size, weight, and cost.
According to aspects illustrated herein, there is provided a bi-direction wedge clutch, including an axis of rotation, an inner race, and a wedge plate located radially outward of the inner race. The inner race includes: first ramp extending progressively radially inward in a first circumferential direction and extending a distance in the first circumferential direction; and a second ramp directly connected to the first ramp, extending progressively radially inward in a second circumferential direction, opposite the first circumferential direction, and extending, in the first circumferential direction, a distance less than the distance for the first ramp. The wedge plate includes first and second ramps in contact with the first and second ramps, respectively, of the inner race.
According to aspects illustrated herein, there is provided a bi-direction wedge clutch, including an axis of rotation, a wedge plate, and an inner race located radially inward of the wedge plate. The wedge plate includes: a first ramp extending progressively radially outward in a first circumferential direction and extending a distance in the first circumferential direction; and a second ramp connected to the first ramp, extending progressively radially outward in a second circumferential direction, opposite the first circumferential direction, and extending, in the first circumferential direction, a distance less than the distance for the first ramp. The inner race includes first and second ramps in contact with the first ramp of the wedge plate and the second ramp of the wedge plate, respectively.
According to aspects illustrated herein, there is provided a bi-direction wedge clutch, including: an inner race; and a wedge plate located radially outward of the inner race. The inner race includes first and second pluralities of ramps. Each ramp in the first plurality of ramps: extends progressively radially inward in a first circumferential direction; and extends a distance in the first circumferential direction. The second plurality of ramps alternates, in the first circumferential direction, with the first plurality of ramps. Each ramp in the second plurality of ramps: extends progressively radially inward in a second circumferential direction, opposite the first circumferential direction; and extends, in the first circumferential direction, a distance less than the distance for said each ramp in the first plurality of ramps. The wedge plate includes a first plurality of ramps in contact with the first plurality of ramps of the wedge plate. Each ramp in the first plurality of ramps of the wedge plate: extends progressively radially inward in the first circumferential direction; and extends, in the first circumferential direction, a distance. The wedge plate includes a second plurality of ramps in contact with the second plurality of ramps for the inner race. Each ramp in the second plurality of ramps of the wedge plate: extends progressively radially inward in the second circumferential direction; and extends, in the first circumferential direction, a distance less than the distance for said each ramp in the first plurality of ramps of the wedge plate.
Various embodiments are disclosed, by way of example only, with reference to the accompanying schematic drawings in which corresponding reference symbols indicate corresponding parts, in which:
At the outset, it should be appreciated that like drawing numbers on different drawing views identify identical, or functionally similar, structural elements of the disclosure. It is to be understood that the disclosure as claimed is not limited to the disclosed aspects.
Furthermore, it is understood that this disclosure is not limited to the particular methodology, materials and modifications described and as such may, of course, vary. It is also understood that the terminology used herein is for the purpose of describing particular aspects only, and is not intended to limit the scope of the present disclosure.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this disclosure belongs. It should be understood that any methods, devices or materials similar or equivalent to those described herein can be used in the practice or testing of the disclosure.
To clarify the spatial terminology, objects 12, 13, and 14 are used. An axial surface, such as surface 15 of object 12, is formed by a plane co-planar with axis 11. Axis 11 passes through planar surface 15; however any planar surface co-planar with axis 11 is an axial surface. A radial surface, such as surface 16 of object 13, is formed by a plane orthogonal to axis 11 and co-planar with a radius, for example, radius 17. Radius 17 passes through planar surface 16; however any planar surface co-planar with radius 17 is a radial surface. Surface 18 of object 14 forms a circumferential, or cylindrical, surface. For example, circumference 19 is passes through surface 18. As a further example, axial movement is parallel to axis 11, radial movement is orthogonal to axis 11, and circumferential movement is parallel to circumference 19. Rotational movement is with respect to axis 11. The adverbs “axially,” “radially,” and “circumferentially” refer to orientations parallel to axis 11, radius 17, and circumference 19, respectively. For example, an axially disposed surface or edge extends in direction AD, a radially disposed surface or edge extends in direction R, and a circumferentially disposed surface or edge extends in direction CD.
For example: distance 114 from axis AR to radially outer surface 116 of each ramp 106 decreases moving in circumferential direction CD1; and distance 118 from axis AR to radially outer surface 120 of each ramp 108 decreases moving in circumferential direction CD2.
Wedge plate 104 includes ramps 122 and 124. Each ramp 122 extends progressively radially inward in circumferential direction CD1 and extends distance 126 in circumferential direction CD1. Each ramp 124: is directly connected to a respective ramp 122 at a respective point P2; extends progressively radially inward in circumferential direction CD2; and extends, in circumferential direction CD1, distance 128, less than distance 126.
For example: distance 130 from axis AR to radially inner surface 132 of each ramp 122 decreases moving in circumferential direction CD1; and distance 134 from axis AR to radially inner surface 136 of each ramp 124 decreases moving in circumferential direction CD2.
Ramps 106 are in contact with ramps 122. Ramps 108 are in contact with ramps 124. For example, ramp 106A is in contact with ramp 122A and ramp 108A is in contact with ramp 124A.
Each ramp 106 includes opposite circumferential ends 138 and 140. Distance 110 is from end 138 to end 140. Each ramp 108 includes circumferential end 142. Distance 112 is from end 140 to end 142. Each end 140 includes a radially innermost portion of a respective ramp 106. Each ramp 108 includes circumferential end 144 including a radially innermost portion of the ramp 108. Respective ends 140 and 144 are directly connected at respective points P1.
Each ramp 122 includes opposite circumferential ends 146 and 148. Distance 126 is from end 146 to end 148. Each ramp 124 includes circumferential end 150. Distance 128 is from end 148 to end 150. Each end 148 includes a radially innermost portion of a respective ramp 122. Each ramp 124 includes circumferential end 152 including a radially innermost portion of the ramp 124. Respective ends 148 and 152 are directly connected at respective points P2.
Inner race 102 includes radially outer circumference 154. Respective ramps 106 and 108 are directly connected at respective points P1 on radially outer circumference 154. Wedge plate 106 includes radially outer circumference 156. In an example embodiment, wedge plate 106 includes slots 158 extending radially inward from radially outer circumference 156. Line L1, orthogonal to axis of rotation AR, passes through a slot 158 and a point P1.
Race 102 includes circumferentially adjacent ramp pairs 160 and 162. Each ramp pair 160 includes a respective ramp 106 and a respective ramp 108. Each ramp pair 162 includes a respective ramp 106 and a respective ramp 108. Pairs 160 and 162 alternate in direction CD1. Wedge plate 106 includes radially inner circumference 164. In an example embodiment, plate 106 includes slots 166 extending radially outward from radially inner circumference 164. Line L2, orthogonal to axis of rotation AR, passes between a ramp pair 160 and a ramp pair 162 and through a slot 166.
In an example embodiment, wedge plate 106 includes circumferential ends 168 and 170 connecting radially inner circumference 164 and radially outer circumference 156. Ends 168 and 170 are separated by gap 172 in circumferential direction CD1. Thus, plate 106 is discontinuous in circumferential direction CD1.
In an example embodiment, wedge plate 104 includes circumferentially adjacent slot pairs 174 and 176. Each slot pair 174 includes respective circumferentially adjacent slots 158 and 166. Each slot pair 176 includes respective circumferentially adjacent slots 158 and 166. Pairs 174 and 176 alternate in direction CD1. In each slot pair 174, respective slots 158 and 166 are separated by distance 178 in circumferential direction CD1. Circumferentially adjacent slot pairs 174 and 176 are separated by distance 180 in circumferential direction CD1. In an example embodiment, distances 178 and 180 are different. In an example embodiment, distance 178 is less than distance 180. Stated otherwise: a slot 158 is separated, in circumferential direction CD1, by distance 178 from a slot 166 adjacent to the slot 158 circumferential direction CD1; and the slot 158 is separated, in circumferential direction CD2, by distance 180 from a slot 166 adjacent to the slot 158 circumferential direction CD2.
In an example embodiment, wedge clutch 100 includes outer race 182 and wedge plate 104 is frictionally engaged with race 182. For example, wedge plate 104 is biased so as to expand radially outward into contact with race 182. For relative rotation of inner race 102, with respect to outer race 182, in circumferential direction CD1, ramps 106 displace ramps 122 radially outward to non-rotatably connect inner race 102, wedge plate 104, and outer race 182. By non-rotatably connected components, we mean that: whenever one of the components rotates at a particular speed, all the components rotate at the particular speed; and relative rotation between the components is not possible. As inner race 102 rotates in direction CD1 with respect to race 182, the frictional contact of wedge plate 104 with race 182 causes relative rotation between inner race 102 and wedge plate 104 in direction CD1. Since ramps 106 extend radially outward in direction CD2 and ramps 122 extend radially inward in direction CD1, the relative rotation causes ramps 122 slide up ramps 106, pushing ramps 122 and wedge plate 104 radially outward.
The outward displacement of wedge plate 104 compressively engages ramps 106 with ramps 122 and outer circumference 156 of wedge plate 104 with race 182, non-rotatably connecting race 102, plate 104, and race 182. Ramps 108 slide along ramps 124 in direction CD1. However, since ramps 108 extend radially inward in direction CD2 and ramps 122 extend radially outward in direction CD1, ramps 124 slide down ramps 108, preventing compressive engagement of ramps 108 and 124.
For relative rotation of inner race 102, with respect to outer race 182, in circumferential direction CD2, ramps 108 are arranged to displace ramps 124 radially outward to non-rotatably connect inner race 102, wedge plate 104, and outer race 182. As inner race 102 rotates in direction CD2 with respect to race 182, the frictional contact of wedge plate 104 with outer race 182 causes relative rotation between inner race 102 and wedge plate 104 in direction CD2. Since ramps 108 extend radially outward in direction CD1 and ramps 124 extend radially inward in direction CD2, the relative rotation causes ramps 124 slide up ramps 108, pushing ramps 124 and wedge plate 104 radially outward. The outward displacement of wedge plate 104 compressively engages ramps 108 with ramps 124 and circumference 156 with race 182, non-rotatably connecting race 102, plate 104, and race 182. Ramps 106 slide along ramps 122 in direction CD2. However, since ramps 106 extend radially inward in direction CD1 and ramps 122 extend radially outward in direction CD2, ramps 122 slide down ramps 106, preventing compressive engagement of ramps 106 and 122.
In an example embodiment, inner race 102 includes spline teeth 184 arranged to non-rotatably engage with a shaft. It should be understood that inner race 102 can receive and transmit torque to outer race 182 via wedge plate 104, or outer race 182 can receive and transmit torque to inner race 102 via wedge plate 104.
Thus, without increasing the dimensions, such as radius 190, of wedge plate 104, the torque bearing capacity of clutch 100 for the drive mode is considerably increased from the torque bearing capacity that would be associated with equal distances 126 and 128.
It should be understood that in an example embodiment (not shown) the configuration of inner race 102 and wedge plate 104 is reversed. That is: each ramp 106 extends progressively radially inward in circumferential direction CD2; each ramp 108 extends progressively radially inward in circumferential direction CD1; each ramp 122 extends progressively radially inward in circumferential direction CD2; and each ramp 124 extends progressively radially inward in circumferential direction CD1. For the preceding example embodiment: drive mode is associated with relative rotation of inner race 102 in direction CD2 with respect to outer race 182; and coast mode is associated with relative rotation of inner race 102 in direction CD1 with respect to outer race 182.
It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. Various presently unforeseen or unanticipated alternatives, modifications, variations, or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the following claims.