All publications and patent applications mentioned in this specification are herein incorporated by reference in their entirety to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference.
Described herein are devices for treatment of an occluded body lumen, such as for the removal of occlusive materials from blood vessels. In particular, described herein are atherectomy catheters that are adapted to easily maneuver against tissue and plaque buildup within vessels for debulking.
Atherosclerosis is disease in which accumulation of atheromatous materials builds up inside a person's arteries. Atherosclerosis occurs as part of the natural aging process, but may also occur due to a person's diet, hypertension, vascular injury, heredity, and so forth. Atherosclerosis can affect any artery in the body, including arteries in the heart, brain, arms, legs, pelvis, and kidneys. Atherosclerosis deposits may vary in their properties as well. Some deposits are relatively soft, other types may be fibrous, some are calcified, or a combination of all three. Based on the location of the plaque accumulation, different diseases may develop. For example, coronary heart disease occurs when plaque builds up in the coronary arteries, which supply oxygenated blood to the heart. If plaque buildup blocks the carotid artery, arteries located on each side of the neck that supply oxygen to the brain, a stroke may be the result.
Atherosclerosis may be treated in a number of ways including medication, bypass surgery, and catheter-based approaches. Atherectomy procedures involve excising or dislodging materials that block a blood vessel. Many atherectomy catheters typically have a substantially straight central axis. However, atherectomy catheters having a straight profile may be difficult to maneuver close enough to the inner surface of the arterial walls to remove all plaque buildup. Moreover, plaque removal can be complicated with such straight profile catheters when plaque formations accumulate in the curves and more tortuous portions of an artery.
The atherectomy catheters described herein address some of these challenges.
Described herein are atherectomy catheters for use in vessels. The catheters can include a rotatable cutter within a catheter. The shape of the catheter can be configured to aid optimal positioning of the cutter, for example during a cutting procedure. In some cases, the cutter may be extended through a window of the catheter upon translation of the cutter within the catheter. In some cases, the cutter is retractable into the catheter.
In one embodiment, an atherectomy catheter for use in a vessel includes an elongate catheter body and an annular cutter. The elongate catheter body includes a fixed jog section with a pre-set curvature and a flexible section that has a greater flexibility than a remainder of the elongate catheter body. The fixed jog section and flexible section are formed of a frame including a plurality of circumferential slits therein.
This and other embodiments can include one or more of the following features. The frame in the fixed jog section can further include a longitudinal spine extending therethrough that does not have slits. The atherectomy catheter can further include a cutting window through which the annular cutter extends. The cutting window can be positioned distal of the fixed jog section and the flexible section so as to urge the cutter into the vessel. The atherectomy catheter can further include at least one laminating layer positioned over or under the frame of the fixed jog section. The laminating layer can be made of a polymer. The frame can be made of metal. The plurality of circumferential slits can be arranged in a repeating pattern. The fixed jog section can form an angle of 130° to 160° in the elongate catheter body. The frame can further include an annular spine without slits that extends between the fixed jog section and the flexible section. The flexible section can be configured to passively bend to angles of 130°-160°.
In general, in one embodiment, an atherectomy catheter for use in a vessel includes an elongate catheter body, an annular cutter, and curved portion in the elongate catheter body. The curved portion can have any of a number of shapes, such as an s-shape. The curved portion includes a frame having a plurality of annular spines connected together by a longitudinal proximal spine and a longitudinal distal spine. The longitudinal proximal spine is positioned approximately 180 degrees away from the longitudinal distal spine.
This and other embodiments can include one or more of the following features. The plurality of annular spines can include a first annular spine, a second annular spine, and a third annular spine. The longitudinal proximal spine can connect the first annular spine and the second annular spine, and the longitudinal distal spine can connect the second annular spine and the third annular spine. The atherectomy catheter can further include a cutting window through which the annular cutter extends. The cutting window can be positioned distal of the curved portion and on an outer circumference of the s-shaped curve so as to urge the cutter into the vessel. The s-shaped curved portion can be configured to be activated by pulling or pushing on a shaft of the atherectomy catheter. The atherectomy catheter can further include at least one laminating layer positioned over or under the frame. The laminating layer can be made of a polymer. The frame can be made of metal. The distal longitudinal spine can be positioned adjacent to an exposed portion of the cutter. The distal longitudinal spine can be on a same side of the elongate catheter body as the exposed portion of the cutter. The longitudinal proximal spine can form a first angle, and the longitudinal distal spine can form a second angle. The first and second angles can extend in opposite directions, and the first angle can be between 140 and 160 degrees and the second angle can be between 140 and 160 degrees. A distal-most spine of the plurality of spines can include a beveled distal edge. The atherectomy catheter can further include a nosecone configured to pivot away from the elongate body to expose the cutter. The bevel can be configured to provide space for the nosecone to pivot.
In general, in one embodiment, an atherectomy catheter for use in a vessel includes an elongate catheter body, an annular cutter, and an s-shaped curved portion in the elongate catheter body. The curved portion includes a frame having a proximal section and a distal section. The proximal section has a plurality of circumferential proximal slits and a longitudinal proximal spine without slits, and the distal section having a plurality of circumferential distal slits and a longitudinal distal spine without slits. The longitudinal proximal spine is positioned approximately 180 degrees away from the longitudinal distal spine.
This and other embodiments can include one or more of the following features. The atherectomy catheter can further include a cutting window through which the annular cutter extends. The cutting window can be positioned distal of the distal section and on an outer circumference of the s-shaped curve so as to urge the cutter into the vessel. The s-shaped curved portion can be configured to be activated by pulling or pushing on a shaft of the atherectomy catheter. The atherectomy catheter can further include at least one laminating layer positioned over or under the frame. The laminating layer can be made of a polymer. The frame can be made of metal. The plurality of circumferential proximal slits can be arranged in a first repeating pattern, and the plurality of circumferential distal slits can be arranged in a second repeating pattern. The first repeating pattern and the second repeating pattern can be circumferentially offset from one another. The distal longitudinal spine can be positioned adjacent to an exposed portion of the cutter. The distal longitudinal spine can be on a same side of the elongate catheter body as the exposed portion of the cutter. The proximal section can form a first angle, and the distal section forms a second angle. The first and second angles can extend in opposite directions, and the first angle can be between 140 and 160 degrees and the second angle can be between 140 and 160 degrees. The frame can further include an annular spine without slits extending between the proximal section and the distal section.
In general, in one embodiment, an atherectomy catheter for use in a vessel includes an elongate catheter body, an annular cutter, and an s-shaped curved portion in the elongate catheter body. The curved portion includes a frame having a proximal section and a distal section. The proximal section has a plurality of circumferential proximal slits and a longitudinal proximal spine without slits, and the distal section having a plurality of circumferential distal slits and a longitudinal distal spine without slits. The longitudinal proximal spine is positioned approximately 180 degrees away from the longitudinal distal spine, and the circumferential slits are in a tongue and groove formation.
In some examples, an atherectomy device includes: a catheter including a distal nosecone fixedly coupled to a proximal flexible section and a cutter window between the distal nosecone and the proximal flexible section, wherein an extent of curvature of the proximal flexible section is adjustable; and a cutter coupled to a rotatable driveshaft within the catheter, wherein proximal movement of the cutter and the rotatable driveshaft causes the cutter to tilt in a first direction and to extend though the cutter window, wherein distal movement of the cutter and the rotatable driveshaft causes the cutter to tilt in a second direction opposite the first direction and to retract within the catheter. The extent of curvature of the proximal flexible section can be adjustable based on an amount of force applied to the cutter and the rotatable driveshaft in a proximal direction. Initial proximal movement of the cutter and the rotatable driveshaft can cause the cutter to tilt in the first direction and extend through the cutter window, where further proximal movement of the cutter and the rotatable driveshaft can cause the flexible section to bend. Likewise, distal movement of the cutter and the rotatable driveshaft can cause the flexible section to straighten from a bent state. The proximal flexible section can be configured to bend to an s-shape. The proximal flexible section can be configured to bend incrementally based on an amount of compression on the proximal flexible section via proximal movement of the cutter and the rotatable driveshaft. The cutter can include a ledge that is configured to slide along an edge of an inner surface of the catheter to move the cutter radially and extend the cutter through the cutting window. The edge can be sloped with respect to an axis perpendicular to the longitudinal axis of the distal nosecone. The edge can be configured to tilt the cutter with respect to the nosecone when the ledge of the cutter slides along the edge. The edge can be on a bushing of the catheter. The cutter window can be on a side of the catheter.
In some examples, an atherectomy device includes: a catheter including a nosecone fixedly coupled to a elongate body at a fixed bend of the catheter, wherein the catheter includes a cutter window on a convex side of the fixed bend; and a cutter coupled to a rotatable driveshaft within the catheter, wherein proximal movement of the cutter and the rotatable driveshaft causes the cutter to tilt in a first direction and to extend though the cutter window, wherein distal movement of the cutter and the rotatable driveshaft causes the cutter to tilt in a second direction opposite the first direction and to retract within the catheter. The cutting window can be distally located along the catheter with respect to the fixed bend. The cutter can be configured to move radially when extending through the cutting window. At least a portion of a cutting edge of the cutter can correspond to a most prominent point along the convex side of the fixed bend when the cutter is extended through the window. The cutter can be configured to transition between an active mode and a passive mode, wherein a cutting edge of the cutter extends through the window in the active mode, and wherein the cutting edge of the cutter is retracted within the catheter in the passive mode. The cutter can be substantially parallel to the nosecone in the active mode and substantially parallel to the elongate body in the passive mode. The cutting edge of the cutter can be held in the passive mode by a detent that requires a threshold translational force applied to the rotatable driveshaft to release the detent and transition the cutter from the passive mode. The cutter can include an annular groove that provides clearance for an inner surface of the catheter. The cutter can be rotatable when in the active mode and the passive mode. The cutter can include an imaging sensor configured to collect images outside of the catheter while the cutter is in the active mode and the passive mode. The catheter can include one or more openings configured to align with the imaging sensor and act as a location marker for the imaging sensor when the cutter is in the active mode. The fixed bend can have an angle ranging from 1 degree to 30 degrees. A central axis of the cutter can be at an angle ranging from 1 degree to 30 degrees with respect to a central axis of the distal nosecone when the cutter is extended through the cutting window. The cutter can include a ledge that is configured to slide along an edge within the lumen of the catheter to move the cutter radially and extend the cutter through the cutting window upon proximal movement of the cutter and the rotatable driveshaft. A lumen of the catheter can define a first channel and a second channel, wherein a sloped edge within the lumen is configured to urge the cutter from the first channel to the second channel upon proximal movement of the cutter and the rotatable driveshaft. The cutter can be configured to move distally to pack tissue into the distal nosecone. The cutter can be configured to transition between being parallel to the nosecone and parallel to the elongate body. The elongate body can include a flexible section proximally located relative to the fixed bend, wherein an extent of curvature of the proximal flexible section is adjustable. The flexible section can be configured to take on an s-shaped curved shape upon further proximal movement of the cutter and rotatable driveshaft within the catheter.
In some examples, an atherectomy device includes: a catheter including a distal nosecone fixedly coupled to a flexible section and a cutter window between the distal nosecone and the flexible section, wherein the flexible section includes a longitudinal spine on a side of the flexible section; and a cutter coupled to a rotatable driveshaft within the catheter, wherein proximal movement of the cutter and the rotatable driveshaft causes the cutter to tilt in a first direction and to extend though the cutter window, wherein a force applied to the rotatable shaft in a proximal direction causes the flexible section to bend away from the longitudinal spine and to take on a curvature, and wherein distal movement of the cutter and the rotatable driveshaft causes the cutter to tilt in a second direction opposite the first direction and to retract within the cutter window. An extent of curvature of the flexible section can be adjustable based on an amount of force applied to the cutter and the rotatable driveshaft in a proximal direction. The proximal flexible section can be configured to bend to an s-shape. The flexible section can be configured to bend incrementally based on an amount of compression on the flexible section via proximal movement of the cutter and the rotatable driveshaft. The cutter can include a ledge that is configured to slide along an edge of an inner surface of the catheter to move the cutter radially and extend the cutter through the cutter window. The edge can be sloped with respect to an axis perpendicular to the longitudinal axis of the distal nosecone. The edge can be configured to tilt the cutter with respect to the nosecone when the ledge of the cutter slides along the edge. The edge can be on a bushing of the catheter. The atherectomy device can further include a handle at a proximal end of the catheter, wherein the handle includes a lock configured to lock the flexible section in a curved shape having a selected extent of curvature. The lock can be configured to allow a user to choose a locked position of the driveshaft with respect to the catheter by 0.026 inches or less. The lock can include a slider button that is configured to slide distally and proximally. Sliding the slider button proximally can increase the curvature of the flexible section. The slider button can include teeth that are configured to engage with corresponding teeth within the handle to lock an axial position of the driveshaft with respect to the catheter. The handle can include a spring that applies pressure to the slider button to keep the teeth of the slider button engaged with the corresponding teeth within the handle. The slider button can be configured to compress the spring when a user presses on the slider button to disengage the teeth of the slider button from the corresponding teeth within the handle. The handle can include a spine joint that allows axial translation of the slider button with respect to the driveshaft while allowing the driveshaft to rotate with respect to the slider button. The flexible section can include a first portion axially adjacent to a second portion, the first portion having a first longitudinal spine and the second portion having a second longitudinal spine, wherein the first longitudinal spine and second longitudinal spine are on opposing sides of the flexible section, and wherein the force applied to the rotatable shaft in the proximal direction causes the first portion to bend laterally away from the first longitudinal spine and the second portion to bend laterally away from the second longitudinal spine.
In some examples, an atherectomy device includes: a catheter including a nosecone fixedly coupled to an elongate body at a fixed bend of the catheter, wherein the catheter includes a cutter window on a convex side of the fixed bend; and a cutter coupled to a rotatable driveshaft within the catheter, wherein proximal movement of the cutter and the rotatable driveshaft causes the cutter to tilt in a first direction and to extend though the cutter window, wherein distal movement of the cutter and the rotatable driveshaft causes the cutter to tilt in a second direction opposite the first direction and to retract within the catheter. The cutter window can be distally located along the catheter with respect to the fixed bend. The cutter can be configured to move radially when extending through the cutter window. At least a portion of a cutting edge of the cutter can correspond to a most prominent point along the convex side of the fixed bend when the cutter is extended through the cutter window. The cutter can be configured to transition between an active mode and a passive mode, wherein a cutting edge of the cutter extends through the cutter window in the active mode, and wherein the cutting edge of the cutter is retracted within the catheter in the passive mode. The cutter can be substantially parallel to the nosecone in the active mode and substantially parallel to the elongate body in the passive mode. The cutting edge of the cutter can be held in the passive mode by a detent that requires a threshold translational force applied to the rotatable driveshaft to release the detent and transition the cutter from the passive mode. The cutter can be rotatable when in the active mode and the passive mode. The cutter can include an imaging sensor configured to collect images outside of the catheter while the cutter is in the active mode and the passive mode. The catheter can include one or more openings configured to align with the imaging sensor and act as a location marker for the imaging sensor when the cutter is in the active mode. The fixed bend can have an angle ranging from 1 degree to 30 degrees. A central axis of the cutter is at an angle ranging from 1 degree to 30 degrees with respect to a central axis of the distal nosecone when the cutter is extended through the cutter window. The cutter can include a ledge that is configured to slide along an edge within the lumen of the catheter to move the cutter radially and extend the cutter through the cutter window upon proximal movement of the cutter and the rotatable driveshaft. A lumen of the catheter defines a first channel and a second channel, wherein a sloped edge within the lumen is configured to urge the cutter from the first channel to the second channel upon proximal movement of the cutter and the rotatable driveshaft. The cutter can be configured to move distally to pack tissue into the distal nosecone. The cutter can be configured to transition between being parallel to the nosecone and parallel to the elongate body. The elongate body can include a flexible section proximally located relative to the fixed bend, wherein an extent of curvature of the flexible section is adjustable based on an extent of proximal movement of the cutter and the rotatable driveshaft relative to the catheter. The flexible section can be configured to take on an s-shaped curve upon proximal movement of the cutter and rotatable driveshaft within the catheter. The atherectomy device can further include a handle at a proximal end of the catheter, wherein the handle includes a lock configured to lock the flexible section in a curved shape. The lock can be configured to allow a user to choose a locked position of the driveshaft with respect to the catheter by 0.026 inches or less. The lock can include a slider button that is configured to slide distally and proximally. Sliding the slider button proximally can increase the curvature of the flexible section. The handle can include a spine joint that allows axial translation of the slider button with respect to the driveshaft while allowing the driveshaft to rotate with respect to the slider button. The flexible section can include a first portion axially adjacent to a second portion, the first portion having a first longitudinal spine and the second portion having a second longitudinal spine, wherein the first longitudinal spine and second longitudinal spine are on opposing sides of the flexible section, and wherein the force applied to the rotatable shaft in the proximal direction causes the first portion to bend laterally away from the first longitudinal spine and the second portion to bend laterally away from the second longitudinal spine. The elongate body can include a flexible section proximally located relative to the fixed bend, the flexible section including a first portion axially adjacent to a second portion, the first portion having a first longitudinal spine and the second portion having a second longitudinal spine, wherein the first longitudinal spine and second longitudinal spine are on opposing sides of the flexible section. Further proximal movement of the rotatable shaft can cause the flexible section to compress such that the first portion bends laterally away from the first longitudinal spine and the second portion bends laterally away from the second longitudinal spine, thereby causing the flexible section to take on an s-shape. The fixed bend can have an angle ranging from about 1°-30°.
In some examples, a method of using an atherectomy device, the atherectomy device including a cutter coupled to a rotatable driveshaft within a catheter, the catheter having a distal nosecone fixedly coupled to a flexible section and a cutter window between the distal nosecone and the flexible section, the method includes: moving the rotatable driveshaft proximally within the catheter to cause the cutter to tilt in a first direction and extend through the cutter window; moving the rotatable driveshaft further proximally within the catheter to cause the flexible section to bend away from a longitudinal spine of the flexible section such that the flexible section takes on a curvature; and moving the rotatable driveshaft distally within the catheter to cause the cutter to tilt in a second direction opposite the first direction and to retract within the catheter. The method can further include moving the rotatable driveshaft distally within the catheter to cause the flexible section to straighten. Moving the rotatable driveshaft distally can include sliding a slider button on a handle of the atherectomy device distally, wherein moving the rotatable driveshaft proximally includes sliding the slider button proximally. The method can further include sliding a slider button on a handle of the atherectomy device proximally to increase the curvature of the flexible section. The method can further include selecting an extent of curvature of the flexible section by controlling distal and proximal movement of the slider button. The method can further include locking the flexible section in a curved shape by a selected curvature using a handle at a proximal end of the catheter. Moving the rotatable driveshaft proximally to extend the cutter through the cutter window can include causing a ledge of the cutter to slide along an edge of an inner surface of the catheter to move the cutter radially and extend the cutter through the cutter window. The edge can be sloped with respect to an axis perpendicular to the longitudinal axis of the distal nosecone. The edge can be configured to tilt the cutter with respect to the nosecone when the ledge of the cutter slides along the edge. The cutter window can be on a side of the catheter. The flexible section can include a first portion axially adjacent to a second portion, the first portion having a first longitudinal spine and the second portion having a second longitudinal spine, wherein the first longitudinal spine and second longitudinal spine are on opposing sides of the flexible section, and wherein moving the rotatable driveshaft further proximally causes the first portion to bend laterally away from the first longitudinal spine and the second portion to bend laterally away from the second longitudinal spine, thereby causing the flexible section to take on an s-shape. The method can further include rotating the rotatable driveshaft while capturing images outside of the catheter using an imaging sensor coupled to the rotatable driveshaft. The method can further include cutting tissue outside of the catheter by rotating the rotatable driveshaft.
In some examples, a method of using an atherectomy device, the atherectomy device including a cutter coupled to a rotatable driveshaft within a catheter, the catheter including a nosecone fixedly coupled to an elongate body at a fixed bend of the catheter, the method includes: moving the rotatable driveshaft proximally within the catheter to cause the cutter to tilt in a first direction and to extend though the cutter window; and moving the rotatable driveshaft distally within the catheter to cause the cutter to tilt in a second direction opposite the first direction and to retract the cutter within the cutter window. The fixed bend can have an angle ranging from about 1°-30°. The cutter can move radially with respect to the catheter when extending through the cutter window. At least a portion of a cutting edge of the cutter can correspond to a most prominent point along the convex side of the fixed bend when the cutter is extended through the cutter window. A cutting edge of the cutter can extend through the cutter window in an active mode, and wherein the cutting edge of the cutter is retracted within the catheter in a passive mode. The cutter can be substantially parallel to the nosecone in the active mode and substantially parallel to the elongate body in the passive mode. The cutting edge of the cutter can be held in the passive mode by a detent, the method further comprising applying a threshold translational force to the rotatable driveshaft to release the detent and transition the cutter from the passive mode. The cutter can be rotatable when in the active mode and the passive mode. The method can further include collecting images outside of the catheter using an imaging sensor coupled to the rotatable driveshaft. The catheter can include one or more openings configured to align with the imaging sensor and act as a location marker for the imaging sensor. Moving the rotatable driveshaft proximally to extend the cutter through the cutter window can include causing a ledge of the cutter to slide along an edge of an inner surface of the catheter to move the cutter radially and extend the cutter through the cutter window. The method can further include moving the cutter distally to pack tissue into the nosecone. Moving the rotatable driveshaft proximally within the catheter to cause the cutter to tilt in the first direction and to extend though the cutter window can include transitioning the cutter between being parallel to the nosecone and parallel to the elongate body. The elongate body can include a flexible section proximally located relative to the fixed bend, the method further comprising moving the rotatable driveshaft further proximally within the catheter to cause the flexible section to bend. The method can further include adjusting a curvature of the bend by controlling an extent of proximal movement of the rotatable driveshaft within the catheter. The flexible section can be configured to take on an s-shaped curve upon the proximal movement of the rotatable driveshaft within the catheter. The method can further include locking the flexible section in a curved shape by a selected curvature using a handle at a proximal end of the catheter. Moving the rotatable driveshaft distally can include sliding a slider button on a handle of the atherectomy device distally, wherein moving the rotatable driveshaft proximally includes sliding the slider button proximally. The method can further include sliding a slider button on a handle of the atherectomy device proximally to increase a curvature of a flexible section of the elongate body. The method can further include locking the cutter in an active mode where the cutter extends through the cutter window. Moving the rotatable driveshaft proximally can include pressing on and proximally moving a slider button on a handle of the atherectomy device, wherein locking the cutter in the active mode includes releasing the slider button. The method can further include locking the cutter in a passive mode where the cutter is retracted within the cutter window. Moving the rotatable driveshaft distally can include pressing on and distally moving a slider button on a handle of the atherectomy device, wherein locking the cutter in the passive mode includes releasing the slider button. The method can further include rotating the rotatable driveshaft while capturing images outside of the catheter using an imaging sensor coupled to the rotatable driveshaft. The method can further include cutting tissue outside of the catheter by rotating the rotatable driveshaft.
These and other aspects and advantages are described herein.
The novel features of the invention are set forth with particularity in the claims that follow. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which:
Described herein is an atherectomy catheter having an elongate body with a curved distal portion, a nosecone and a rotatable annular cutter. The curved portion (which can otherwise be called a bent/bendable portion or jog mechanism) can advantageously be used to push the cutter up against the vessel wall to enhance the efficiency of cutting.
The curved portion 133 can be a fixed jog (i.e., have a pre-set shape). Further, the curved portion can be curved or bent such that the cutting window 107 is on the radially outermost portion of the curved portion 133 (thereby allowing the cutting window 107 to be urged against a vessel wall in use). In one embodiment, the curved portion 133 can be pre-formed, for example, by using pre-deflected shaped-set nitinol ribbon segments embedded in the outer shaft. The curved portion 133 can have a shape that advantageously positions the cutter 103 with respect to the vessel wall for cutting. In some cases, the curved portion 133 can have two inflection points 155, 166 of opposite curvature (i.e., one curving up and the other curving down) so as to form an approximate “s” shape. In one embodiment, the s-shape can be configured such that a distal end of the catheter body 101 is offset from, but substantially parallel to, a proximal end of the catheter body 101. In other embodiments, the distal end and proximal ends of the catheter body 101 can be at a slight angle to one another so as to control the angle of cutter engagement with the vessel wall.
Thus, as shown in
The curved portion 133 can advantageously radially push the distal end of the catheter against a vessel wall 200, thereby enabling optimized cutting and/or imaging of the vessel as shown in
Another embodiment of an atherectomy catheter 400 including a user-activated curved portion 433 is shown in
Thus, as shown in
An exemplary user-activated curved portion 533 (e.g., for use as curved portion 433) is shown in
Referring to
In some examples, pushing or pulling on a shaft of the catheter, such as the cutter drive shaft, a pullshaft, or a pullwire can activate the curved portion 533. That is, as the shaft is pulled back proximally, it can place compression on the outer elongate body 501, causing the slits 550 to compress and/or move over one another while the spines 560a,b maintain their length. The resulting s-shape (see
The slits 550 shown in
Areas of the catheter body having a greater degree of slits will be more flexible than those having lesser degrees of slits. In one embodiment, the slits can extend all the way through the elongate catheter. In other instances, some of the slits may be deeper or shallower than others which also affects the flexibility of the corresponding region. In some variations of the curved portion, a range of deflection between the flexible segments may be achieved. This may be accomplished through different geometric patterns of slits, different spacing of the slits, frequency of the slits, size of the slits, and so forth. In some instances, the degree of stiffness may be adjusted by adding additional spines of various lengths in certain areas or adjusting the width of the spines.
Referring to
Referring to
The curved portion 933 includes a tubular frame having a proximal section 992a and a distal section 992b. Each section 992a, 992b includes a longitudinal spine 960a,b. The longitudinal spines 960a,b are positioned approximately 180 degrees away from one another. Circumferential cuts 947 (e.g., laser cuts) having a jigsaw pattern that define tongue elements 965a,b,c (see
In some embodiments, the tongue elements 965a,b,c can have a tapered structure configured to dictate the amount of deflection of the curved portion 933 in both directions. For example, the tongue elements 965a,b,c can lock with respect to one another in the curved position, thereby keeping the curved portion 933 aligned and resistant to twisting when under torsion when in the curved or deflected position. This can also prevent the curved portion 933 from over-bending.
In some embodiments, the proximal section 992a can be longer than the distal section 992b. For example, the proximal section 992a can form 60-90%, such as 65%-70% of the length of the curved portion 933 while the distal section 992b can form 10%-40%, such as 30%-35% of the length of the curved portion 933. Having a longer distal section 992b than proximal section 992a can advantageously help ensure that the cutter 903 is forced against the vessel well during use without tipping back down towards the center of the vessel.
The curved portion 933 can be coupled to the outer shaft of the atherectomy catheter using any technique, such as welding, adhesive, fastener(s), or a combination thereof (e.g., via holes 907).
Referring to
In some embodiments, the interaction between the proximal ledge and the bushing can additionally or alternatively cause the curved portion (also referred to as a flexible section) to assume its s-shape. For example, referring to
In some embodiments, the cutter 1003 is pulled proximally by a first extent and/or at a first time to extend a portion of cutter 1003 through the window 1007 and tilt relative to the nosecone and elongate body (e.g., as shown in
Referring to
Referring to
The cutting window 1307 can be on a convex side 1350 of the catheter formed by the bend (e.g., as opposed to a concave side 1351 of the catheter formed by the bend). This configuration can provide the rotating cutter 1303 better access to material outside of the catheter for cutting. The angle Θ of the bend 1325 can vary. In some embodiments, the angle Θ ranges from about 1 degree and 30 degrees (e.g., 1°-30°, 5°-30°, 20°-30°, 1°-20°, or 10°-20°). Thus, in some embodiments, the angle of the bend 1325 at the convex side 1350 of the catheter may range from about 181° and 210° (e.g., 181°-210°, 186°-210°, 200°-210°, 186°-200°, or 190°-200°).
The elongate body 1301 can include a flexible section 1333 consistent with the flexible section as described above with reference to
Referring to
Referring to
For example, during transition from the passive mode to the active mode, the cutter 1303 (e.g., via the driveshaft) is pulled proximally to cause a proximal ledge 1311 (also referred to as a proximal face) of a head 1390 of the cutter 1303 to slide along a distal edge 1315 of a bushing 1391. This interaction causes the cutter 1303 to move radially outward with respect to a central axis of the elongate body 1301 and extend through the cutting window 1307 (e.g., pop out of the window). This interaction also causes the cutter 1303 to tilt such that a longitudinal axis of the cutter 1303 aligns with (e.g., becomes substantially parallel to) a longitudinal axis of the elongate body 1301.
During transition from the active mode to the passive mode, the cutter 1303 (e.g., via the driveshaft) is pushed distally to cause a slanted surface 1370 along the shaft 1385 of the cutter 1303 to slide along an internal edge 1371 of the bushing 1391 to cause the cutter 1303 to move radially inward with respect to a central axis of the elongate body 1301 and retract into the catheter. When the cutter 1303 is moved radially inward, the shaft 1385 of the cutter 1303 contacts an internal surface 1383 of the bushing 1391, causing the cutter 1303 to tilt such that the longitudinal axis of the cutter 1303 aligns with (e.g., becomes substantially parallel to) a longitudinal axis of the nosecone 1305.
The transitions between the passive and active modes can be continuous, where the cutter 1303 progressively translates, tilts and moves radially. The cutter 1303 and drive shaft can freely rotate while in the passive mode and the active mode. In some cases, the cutter 1303 can also freely rotate while transitioning between the passive mode and the active mode.
The cutter 1303 can be locked in either the passive or active modes using a locking mechanism of the handle. An example of a locking mechanism is described below with reference to
Any of the catheters described herein may include imaging capabilities such as described in International Application Nos. PCT/US2017/040431 and PCT/US2019/028415, each of which is incorporated herein by reference in its entirety. For example, the cutter 1303 can include a cavity 1363 for an imaging sensor within the catheter to send and/or receive image data as part of an imaging system. The cutter 1303 may be configured to collect imaging data while in the passive mode, the active mode and/or while transitioning between the active and passive modes. In some embodiments, the catheter includes one or more openings 1399 that act as an additional window and/or as a location marker(s) for the imaging sensor.
As described above, features of the bushing 1491 can interact with the cutter 1403 to control movement of the cutter 1403 between active and passive modes. When the cutter 1403 is pulled proximally (e.g., from the passive mode to the active mode), the proximal ledge 1411 (also referred to as a proximal face) of the head 1490 of the cutter 1403 can be configured to slide along a distal edge 1415 of the bushing 1491. This interaction causes the cutter 1403 to move radially outward and extend through the cutting window. This cutter 1403 becomes positioned within a notch 1416 (also referred to as a seal or indentation) of the distal face of the bushing 1491, which provides a space for the proximal ledge 1411 of the cutter 1403 to rotate in the active mode. As shown in
Referring to
As described above, the cutter 1403 can be retained in the passive mode by detent mechanism.
In some embodiments, any of the atherectomy devices described herein may not include imaging capability.
Referring to
In some embodiments, the curved portion 777 can be made of a laminated frame. Referring to
Referring to
Further, the slits 750b in fixed jog section 707 (except the shorter slits bordering the spine 560a) can likewise have a length equivalent to the width of columns A+B+A. Further, the slits can be offset from one another by a distance of A+B. Thus, each column A can include slits from every row 1,2 while column B can include alternating slits (from either row 1 or 2). In fixed jog section 707, however, the spine 760 can be heat-set to set the angle of the jog, fixing the jog.
The curved sections described herein can additionally or alternatively include any of the selective bending support features described in International Application No. PCT/US2019/028415 (the '415 application), the entirety of which is incorporated by reference herein. In some embodiments, the selective bending support features described in the '415 application can be modified to take the s-shape as described herein, such as by including spines on opposite sides of the shaft. Additionally, in some embodiments, the selective bending support features described in the '415 application can be modified so as to be activated by compression (e.g., by pulling on the driveshaft of an atherectomy catheter as described herein) rather than via tension.
In some embodiments, the curved portions of the elongate catheter bodies described herein can form a substantially s-shape with two different inflection points of opposite curvatures. In other embodiments, the curved portion can include a single inflection point that forms a substantially C-shape. Further, in some embodiments, one or more of the curves can be fixed. In other embodiments, one or more of the curves can be user activated (e.g., by pulling on the driveshaft or a separate pullshaft or wire). Further, any of the designs described herein can include a flexible section (e.g., of the elongate body or the nosecone) that allows the catheter to take the desired curvature during use.
In some embodiments, the amount of curvature of the user-adjusted curved portions can be further adjusted either prior to or during an atherectomy procedure based on the curvatures of the artery and the location of the plaque formation. For example, by tensioning a shaft of the catheter, the curved portion can constrict and adopt a sharper angle. Alternatively, when the shaft is relaxed, the curved portion can relax and adopt a wider angle. In such examples, the angles of deflection may be adjusted, for example, by 5 to 20 degrees. Further, the shape and angle can be incrementally and/or continuously adjustable, as described herein.
In some embodiments, the user-adjusted curved portions can have a pre-shaped bend or curvature that can be further adjusted prior to or during an atherectomy procedure. In other embodiments, the curved portions can be straight before the user-activated bend is activated.
In any of the embodiments described herein, the nosecone can be configured to hold tissue that is debulked by the cutter. Further, the driveshaft and cutter can be configured to move distally to pack tissue into the nosecone.
In some embodiments, lamination of a framework can cause the laminating material to heat and shrink, pushing into open slits and fixing the shape of the frame (e.g., in a pre-shaped jog). For example, the curved portions 533 and/or 633 can be laminated so as to create a fixed jog that can either be further adjusted by pulling on the driveshaft or that remains fixed throughout the procedure. In other embodiments, lamination of the framework can keep the slits open and free of material, allowing for greater flexibility.
Although described herein as being activated via compression (e.g., pulling on a driveshaft), the curved portions described herein can alternatively be activated via tension (e.g., pushing on a driveshaft).
The atherectomy catheters having a curved portion described herein advantageously allows easier and closer positioning of the atherectomy cutter to plaque close to the inner artery walls. That is, the curved portions can be configured such that the exposed portion of the cutter (e.g., the area extending through the cutter window) moves closer to the vessel wall than the unexposed side of the cutter. This positioning can make cutting during the atherectomy procedure more efficient.
Any of the curved portions described herein may be used alone or in combination with a mechanism to deflect the nosecone. In some embodiments, the nosecone can be deflected by pulling on a cutter driveshaft. Such deflection mechanisms are described in U.S. patent application Ser. No. 15/072,272, filed Mar. 16, 2016, titled “ATHERECTOMY CATHETERS DEVICES HAVING MULTI-CHANNEL BUSHINGS,” now U.S. Pat. No. 9,592,075, and U.S. patent application Ser. No. 15/076,568 filed Mar. 21, 2016, titled “ATHERECTOMY CATHETERS AND OCCLUSION CROSSING DEVICES,” now U.S. Pat. No. 9,498,247, both of which are incorporated by reference in their entireties. In some embodiments, placing further tension on the drive shaft (i.e., after exposing the nosecone) can result in compression being applied to the curved portion, causing the curved portion to assume its final curved configuration. Having both the nosecone deflect and the curved portion can result in better tissue invagination and thus better or more efficient tissue cutting.
In embodiments where the nosecone is not deflected, the respective cutting windows can be optimized so as to allow for automatic invagination of tissue into the cutting window. Further, having the nosecone not deflect and relying entirely on the curved portion for tissue apposition can advantageously prevent the cutter from escaping from the nosecone during packing. Further, having the curved portion alone (i.e., without the nosecone activation) can advantageously eliminate having to use additional mechanisms to force a jog mid-surgery, such as pulling or pushing on a shaft, thereby enhancing both ease of use and enhancing image stability.
Referring to
Any of the catheter devices described herein can include an imaging system for collecting images outside of the catheter. In some embodiments, the imaging system includes a side-facing optical coherence tomography (OTC) system coupled to a cutter and driveshaft for collecting images outside of catheter while the cutter and driveshaft are rotating. Example suitable imaging systems are described in International Application Nos. PCT/US2017/040431 and PCT/US2019/028415, each of which is incorporated herein by reference in its entirety.
Any of the catheter devices described herein can include a lock assembly for locking an axial position of the driveshaft (inner shaft) relative to the outer shaft (catheter). The lock assembly can be used, for example, to maintain the catheter distal assembly in a curved or straight state or to keep the cutter positioned outside or inside of the cutter window. In some cases, the lock assembly allows for continuous adjustment of the curvature of the catheter as described herein. In some examples, the locking mechanism is in the handle of the catheter device.
A curved disc spring 1509 provides resistance against the slider button 1503 to keep teeth 1505 of the slider button 1503 engaged with corresponding teeth 1507 within the housing of the handle 1500, thereby locking an axial position of the driveshaft in place. To move the slider button 1503, a user presses the slider button 1503 radially inward to compress the disc spring 1509 and cause the teeth 1505 of the slider button 1503 to disengage from the teeth 1507 within the housing of the handle 1500, as shown in
It should be understood that any features described herein with respect to one embodiment can be combined with or substituted for any feature described herein with respect to another embodiment.
When a feature or element is herein referred to as being “on” another feature or element, it can be directly on the other feature or element or intervening features and/or elements may also be present. In contrast, when a feature or element is referred to as being “directly on” another feature or element, there are no intervening features or elements present. It will also be understood that, when a feature or element is referred to as being “connected”, “attached” or “coupled” to another feature or element, it can be directly connected, attached or coupled to the other feature or element or intervening features or elements may be present. In contrast, when a feature or element is referred to as being “directly connected”, “directly attached” or “directly coupled” to another feature or element, there are no intervening features or elements present. Although described or shown with respect to one embodiment, the features and elements so described or shown can apply to other embodiments. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed “adjacent” another feature may have portions that overlap or underlie the adjacent feature.
Terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. For example, as used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items and may be abbreviated as “/”.
Spatially relative terms, such as “under”, “below”, “lower”, “over”, “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is inverted, elements described as “under” or “beneath” other elements or features would then be oriented “over” the other elements or features. Thus, the exemplary term “under” can encompass both an orientation of over and under. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Similarly, the terms “upwardly”, “downwardly”, “vertical”, “horizontal” and the like are used herein for the purpose of explanation only unless specifically indicated otherwise.
Although the terms “first” and “second” may be used herein to describe various features/elements (including steps), these features/elements should not be limited by these terms, unless the context indicates otherwise. These terms may be used to distinguish one feature/element from another feature/element. Thus, a first feature/element discussed below could be termed a second feature/element, and similarly, a second feature/element discussed below could be termed a first feature/element without departing from the teachings of the present invention.
Throughout this specification and the claims which follow, unless the context requires otherwise, the word “comprise”, and variations such as “comprises” and “comprising” means various components can be co-jointly employed in the methods and articles (e.g., compositions and apparatuses including device and methods). For example, the term “comprising” will be understood to imply the inclusion of any stated elements or steps but not the exclusion of any other elements or steps.
As used herein in the specification and claims, including as used in the examples and unless otherwise expressly specified, all numbers may be read as if prefaced by the word “about” or “approximately,” even if the term does not expressly appear. The phrase “about” or “approximately” may be used when describing magnitude and/or position to indicate that the value and/or position described is within a reasonable expected range of values and/or positions. For example, a numeric value may have a value that is +/−0.1% of the stated value (or range of values), +/−1% of the stated value (or range of values), +/−2% of the stated value (or range of values), +/−5% of the stated value (or range of values), +/−10% of the stated value (or range of values), etc. Any numerical range recited herein is intended to include all sub-ranges subsumed therein.
Although various illustrative embodiments are described above, any of a number of changes may be made to various embodiments without departing from the scope of the invention as described by the claims. For example, the order in which various described method steps are performed may often be changed in alternative embodiments, and in other alternative embodiments one or more method steps may be skipped altogether. Optional features of various device and system embodiments may be included in some embodiments and not in others. Therefore, the foregoing description is provided primarily for exemplary purposes and should not be interpreted to limit the scope of the invention as it is set forth in the claims.
The examples and illustrations included herein show, by way of illustration and not of limitation, specific embodiments in which the subject matter may be practiced. As mentioned, other embodiments may be utilized and derived there from, such that structural and logical substitutions and changes may be made without departing from the scope of this disclosure. Such embodiments of the inventive subject matter may be referred to herein individually or collectively by the term “invention” merely for convenience and without intending to voluntarily limit the scope of this application to any single invention or inventive concept, if more than one is, in fact, disclosed. Thus, although specific embodiments have been illustrated and described herein, any arrangement calculated to achieve the same purpose may be substituted for the specific embodiments shown. This disclosure is intended to cover any and all adaptations or variations of various embodiments. Combinations of the above embodiments, and other embodiments not specifically described herein, will be apparent to those of skill in the art upon reviewing the above description.
This claims priority to U.S. Provisional Patent Application No. 63/024,306, filed on May 13, 2020, entitled “ATHERECTOMY CATHETER WITH SHAPEABLE DISTAL TIP,” and to U.S. Provisional Patent Application No. 62/923,368, filed on Oct. 18, 2019, entitled “ATHERECTOMY CATHETER WITH SHAPEABLE DISTAL TIP,” the entirety of each of which is incorporated by reference. This application may also be related to International Application No. PCT/US2017/040431, filed on Jun. 30, 2017, entitled “ATHERECTOMY CATHETER WITH SHAPEABLE DISTAL TIP,” which claims priority to U.S. Provisional Patent Application No. 62/357,173, filed on Jun. 30, 2016, entitled “ATHERECTOMY CATHETER WITH SHAPEABLE DISTAL TIP,” the entirety of each of which is incorporated by reference. This application may also be related to International Application No. PCT/US2019/028415, filed on Apr. 19, 2019, entitled “OCCLUSION-CROSSING DEVICES,” which claims priority to U.S. Provisional Patent Application No. 62,768,769, filed on Nov. 16, 2018, entitled “OCCLUSION-CROSSING DEVICES,” and to U.S. Provisional Patent Application No. 62/660,185, filed Apr. 19, 2018, entitled “OCCLUSION-CROSSING DEVICES,” the entirety of each of which is incorporated by reference.
Filing Document | Filing Date | Country | Kind |
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PCT/US2020/056072 | 10/16/2020 | WO |
Number | Date | Country | |
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62923368 | Oct 2019 | US | |
63024306 | May 2020 | US |