ATOMIZATION DEVICE AND ATOMIZATION CORE THEREOF

Information

  • Patent Application
  • 20250098761
  • Publication Number
    20250098761
  • Date Filed
    September 11, 2024
    a year ago
  • Date Published
    March 27, 2025
    10 months ago
  • CPC
    • A24F40/44
    • A24F40/10
    • A24F40/42
    • A24F40/46
    • A24F40/485
  • International Classifications
    • A24F40/44
    • A24F40/10
    • A24F40/42
    • A24F40/46
    • A24F40/485
Abstract
The invention discloses an atomization device and atomization core thereof, the atomization core comprises a liquid conducting member and a heating element. The liquid conducting member is provided with an airflow hole running through itself longitudinally, and at least one liquid storage groove. The liquid storage groove is located on the outer periphery of the airflow hole, and the liquid storage groove includes at least one first sub-liquid storage groove and at least one second sub-liquid storage groove in communication with the first sub-liquid storage groove. The airflow hole is located at the center of the liquid conducting member, which can be close to the outlet of the atomization device, the aerosol generated by the atomization core has a shorter flow path and is less prone to affect the taste due to cooling, and it can effectively prevent the aerosol from condensing due to cooling during the flow process.
Description
CROSS REFERENCE TO RELATED APPLICATIONS

The present application claims the benefit of Chinese Patent Application No. 2023226105220 filed on Sep. 22, 2023, the contents of which are incorporated herein by reference in their entirety.


FIELD

The present invention relates to the field of atomization technology, and more specifically, to an atomization device and atomization core thereof.


BACKGROUND

Electronic atomization device is a kind of device that uses electric energy to heat liquid, so that liquid reaches boiling point and changes into steam, which is widely used in electronic cigarettes and medical cosmetology fields.


The electronic atomization device comprises an atomizer, the core of which is the atomization core. The atomization core typically includes a liquid conducting member 100 and a heating element 200 that are being assembled together. Porous ceramic and other types of rigid liquid-conducting materials are widely used due to their ease of assembly. The liquid conducting member 100 is usually a bulk structure that typically injects oil from the side (see number 101 or number 102), while the bottom surface (i.e. atomization surface) is provided with the heating element 200 for heating and atomizing the atomizing liquid.


Due to the fact that the aerosol formed by heating and atomization is expelled from the circumferential side of the liquid conducting member to the outside of the atomizer for the consumer to inhale, the long path of aerosol flow may alter the taste of aerosol due to cooling, and some of the aerosol may condense, leading to inconsistent atomization taste and potential health issues from inhaling condensed liquid. At the same time, the vertically placed liquid conducting member 100, which injects oil from the side, has the problem of easy oil leakage.


SUMMARY

The technical problem to be solved by the present invention is to provide an atomization device and atomization core thereof.


The technical solution adopted by the present invention to solve its technical problem is to construct an atomization core comprising a liquid conducting member and a heating element, the liquid conducting member is provided with an airflow hole longitudinally running through itself, and the liquid conducting member is also provided with at least one liquid storage groove, the liquid storage groove is arranged on the outer periphery of the airflow hole, the liquid storage groove comprises at least one first sub-liquid storage groove and at least one second sub-liquid storage groove, the first sub-liquid storage groove is in communication with the second sub-liquid storage groove;

    • a wall surface of the airflow hole which is opposite to the second sub-liquid guide groove forms an atomization surface, and the heating element is located on the atomization surface.


In some embodiments, the depth of the first sub-liquid storage groove is smaller than the depth of the second sub-liquid storage groove, and the longitudinal cross-sectional width of the first sub-liquid storage groove is equal to the longitudinal cross-sectional width of the second sub-liquid storage groove.


In some embodiments, the depth of the first sub-liquid storage groove is less than the depth of the second sub-liquid storage groove, and the longitudinal cross-sectional width of the first sub-liquid storage groove is greater than the longitudinal cross-sectional width of the second sub-liquid storage groove.


In some embodiments, the liquid storage groove comprises two first sub-liquid storage grooves and a second sub-liquid storage groove, and the two ends of the second sub-liquid storage groove are respectively connected and in communication with the two first sub-liquid storage grooves.


In some embodiments, the number of liquid storage groove is at least two, and the at least two liquid storage grooves are spaced apart on the outer periphery of the airflow hole.


In some embodiments, the wall surface of the airflow hole which is opposite to the second sub-liquid guide groove is curved or flat.


In some embodiments, the heating element comprises a heating portion and at least two electrode portions connected to the heating portion, the heating portion is attached on or embedded in the atomization surface, and the ends of at least two electrode portions are attached on or embedded in the liquid conducting member.


In some embodiments, the bottom of the liquid conducting member is further provided with a receiving groove.


In some embodiments, the width of the receiving groove is 0.1-0.8 mm.


In some embodiments, the cross-section of the receiving groove is in the shape of a C-shaped structure, a U-shaped structure, or a straight shaped structure.


In some embodiments, the liquid conducting member is at least one of porous ceramics, foamed metals, and porous glass.


The present invention also constructs an atomization device, characterized by comprising an atomization core according to any one of the above embodiments.


The implementation of the present invention has the following beneficial effects: The atomization core comprises a liquid conducting member and a heating element. The center of the liquid conducting member is provided with an airflow hole running through itself longitudinally, and the liquid conducting member is also provided with at least one liquid storage groove. The liquid storage groove is located on the outer periphery of the airflow hole, and the liquid storage groove includes at least one first sub-liquid storage groove and at least one second sub-liquid storage groove, the first sub-liquid storage groove is in communication with the second sub-liquid storage groove. The wall surface of the airflow hole which is opposite to the second sub-liquid storage groove forms an atomization surface, and the heating element is located on the atomization surface. The airflow hole is located at the center of the liquid conducting member, which can be close to the outlet of the atomization device, the aerosol generated by the atomization core has a shorter flow path and is less prone to affect the taste due to cooling, and its taste is closer to the original taste of the atomizing liquid, and it can effectively prevent the aerosol from condensing due to cooling during the flow process. It can also prevent the generated condensate from following the aerosol flow and being sucked by consumers, and can avoid damage to the atomization device caused by the condensate, thus effectively improving the service life of the atomization device. And the liquid conducting member injects liquid from the top, which is less prone to oil and liquid leakage compared to injecting liquid from the side.





BRIEF DESCRIPTION OF THE DRAWINGS

In order to further explain the technical solution of the present invention more clearly, the following will combine the drawings and embodiments to further explain the present invention. It should be understood that the following drawings only show some embodiments of the present invention, and should not be seen as limiting the scope. For those skilled in the art, without creative effort, other relevant drawings can also be obtained based on these drawings.



FIG. 1 is a structural schematic diagram of an atomization core in related technology;



FIG. 2 is a structural schematic diagram of the atomization core in some embodiments of the present invention;



FIG. 3 is an exploded view of the atomization core in some embodiments of the present invention;



FIG. 4 is a partial cross-sectional view of the atomizing core in some embodiments of the present invention;



FIG. 5 is a structural schematic diagram of the atomization core in other embodiments of the present invention;



FIG. 6 is an exploded view of the atomization core in other embodiments of the present invention;



FIG. 7 is a partial sectional view of the atomizing core in other embodiments of the present invention;



FIG. 8 is a structural schematic diagram of the atomization device in other embodiments of the present invention.





DETAILED DESCRIPTION

In order to more clearly illustrate the present invention, the technical solutions in the embodiments of the present invention will be described in even greater detail below with reference to the accompanying drawings.


It should be noted that, in the present invention, the orientation or the position relationship indicated by relative terms such as “upper”, “lower”, “left”, “right”, “front”, “back”, “vertical”, “horizontal”, “top”, “bottom”, “inner”, “outer” should be construed to refer to the orientation or the position relationship as then described or as illustrated in the drawings under discussion. These relative terms are for convenience of description and cannot be understood as limitation to the technical solution.


It should be noted that, unless otherwise explicitly specified and limited, terms such as “install”, “connect”, “fix”, “arrange”, etc, should be broadly interpreted. For example, it can be a fixed connection, a detachable connection, or integral; it can be a mechanical connection, an electrical connection; it can be directly connected, or indirectly connected through an intermediary medium; it can be an internal communication between two components or an interaction relationship between two components. When one component is referred to as being “above” or “below” another component, the component can be “directly” or “indirectly” located above the other component, or there may also be one or more intermediary components. The terms “first,” “second,” “third,” etc., are used solely for the purpose of describing the present technical solution and should not be construed as indicating or implying relative importance or the quantity of the indicated technical features. Therefore, features designated as “first,” “second,” “third,” etc., may explicitly or implicitly include one or more of those features. For ordinary skilled artisans in this field, the specific meanings of the above terms in the present invention can be understood based on the specific circumstances.


In the following description, specific details such as particular system structures and technologies are provided not to limit but to illustrate in order to facilitate a thorough understanding of the embodiments of the present invention. However, those skilled in the art should be aware that the present invention can also be implemented in other embodiments without these specific details. In other instances, detailed descriptions of well-known systems, devices, circuits, and methods are omitted to prevent unnecessary details from obstructing the description of the present invention.


Please refer to FIG. 1, the present invention shows an atomization core 10, which includes a liquid conducting member 11 and a heating element 12. The liquid conducting member 11 is provided with an airflow hole 111 longitudinally running through itself, and the liquid conducting member 11 is also provided with at least one liquid storage groove 112 which is located on the outer periphery of the airflow hole 111. The liquid storage groove 112 includes at least one first sub-liquid storage groove 1121 and at least one second sub-liquid storage groove 1122, and the first sub-liquid storage groove 1121 is in communication with the second sub-liquid storage groove 1122.


The wall surface of the airflow hole 111 which is opposite to the second sub-liquid storage groove 1122 forms an atomization surface A, and the heating element 12 is located on the atomization surface A.


Understandably, the airflow hole 111 is located at the center of the liquid conducting member 11, which can be close to the outlet of the atomization device, the aerosol generated by the atomization core 10 has a shorter flow path and is less prone to affect the taste due to cooling, and its taste is closer to the original taste of the atomizing liquid, and it can effectively prevent the aerosol from condensing due to cooling during the flow process. It can also prevent the generated condensate from following the aerosol flow and being sucked by consumers, and can avoid damage to the atomization device caused by the condensate, thus effectively improving the service life of the atomization device.


In addition, the heating element 12 is mainly arranged on a wall surface of the airflow hole 111 which is opposite to the second sub-liquid storage groove 1122, the heating clement 12 mainly heats and atomizes the atomizing liquid in the second sub-liquid storage groove 1122, so that the atomizing liquid in the liquid storage cavity of the atomization device can first pass through the first sub-liquid storage groove 1121 and then enter the second sub-liquid storage groove 1122. When the atomizing liquid in the second sub-liquid storage groove 1122 is consumed, the atomizing liquid in the first sub-liquid storage groove 1121 will be replenished to the second sub-liquid storage groove 1122, making the liquid supply smooth and less prone to oil leakage and seepage.


Specifically, the liquid conducting member 11 is roughly a square structure with an upper surface and a lower surface arranged in opposition. The liquid storage groove 112 is formed by a concave groove on the upper surface extending toward the lower surface, which is a groove structure that do not run through the liquid conducting member 31.


Referring to FIG. 4 or FIG. 7, the depth of the first sub-liquid storage groove 1121 is smaller than that of the second sub-liquid storage groove 1122, and the longitudinal cross-sectional width of the first sub-liquid storage groove 1121 is equal to that of the second sub-liquid storage groove 1122.


In some embodiments, the depth of the first sub-liquid storage groove 1121 is less than the depth of the second sub-liquid storage groove 1122, and the longitudinal cross-sectional width of the first sub-liquid storage groove 1121 is greater than that of the second sub-liquid storage groove 1122.


In some embodiments, as shown in FIGS. 2 and 3, the number of liquid storage groove 112 is at least two, and at least two liquid storage grooves 112 are spaced apart on the outer periphery of the airflow hole 111.


In some embodiments, as shown in FIGS. 5 and 6, the liquid storage groove 112 is located on the outer periphery of the airflow hole 111. The liquid storage groove 112 can have a generally C-shaped or U-shaped structure, and the liquid storage groove 112 can include two first sub-liquid storage grooves 1121 and a second sub-liquid storage groove 1122. The two ends of the second sub-liquid storage groove 1122 are respectively connected and in communication with to the two first sub-liquid storage grooves 1121. The atomizing liquid can first pass through the two first sub-liquid storage grooves 1121 and then be introduced into the second sub-liquid storage groove 1122.


In some embodiments, the wall surface of the airflow hole 111 which is opposite to the second sub-liquid storage groove 1122 is curved or flat, that is, the atomization surface A can be a curved structure (as shown in FIG. 3) or a planar structure (as shown in FIG. 6).


In some embodiments, the bottom of the liquid conducting member 11 is further provided with a receiving groove 113. The width of the receiving groove 113 is 0.1-0.8 mm. Preferably, the cross-section of the receiving groove 113 is in the shape of a C-shaped structure, a U-shaped structure, or a straight shaped structure, and its structure and size can be selected and set according to actual needs, without specific limitations here.


Specifically, the receiving groove 113 avoids the aforementioned liquid storage groove 112 and avoids direct communication with the liquid storage groove 112. The receiving groove 113 can be designed with an opening facing downwards, and its slot width can be 0.1-0.8 mm, for example, it can be selected as 0.1 mm, 0.2 mm, 0.3 mm, 0.4 mm, 0.5 mm, 0.6 mm, 0.7 mm, 0.8 mm. The slot depth of the receiving groove 113 can be 0.5 mm-2 mm, etc., such as 0.5 mm, 1 mm, 1.5 mm, 2 mm.


It can be understood that in some special environments, such as when the external atmospheric pressure is low, due to the pressure of the atomization device being higher than the external atmospheric pressure, that is, there is a pressure difference between the two, the gas inside the atomization device may expand, causing some of the atomizing liquid in the liquid conducting member 11 to be squeezed out of the liquid conducting member 11. The inner cavity of the receiving groove 113 can form a containment space to absorb this part of the atomizing liquid, and due to the narrow groove width of the receiving groove 313, the atomizing liquid can keep in the receiving groove 313 through its own capillary tension, and won't drip out of the liquid conducting member 11, which can achieve a good effect of preventing oil leak and liquid leak.


In some embodiments, the heating element 12 may include a heating portion 121 and at least two electrode portions 122 connected to the heating portion 121. The heating portion 121 is attached on or embedded in the atomization surface 1122a, and the ends of the at least two electrode portions 122 are attached on or embedded in the liquid conducting member 11. Preferably, the heating element 12 is a planar structure, which is relatively flat and not easily deformed, and the combination processing with the liquid conducting member 11 is simpler. In addition, when the end of the electrode portion 122 is embedded on the bottom of the liquid conducting member 11, it can avoid unstable circuit contact caused by pulling or other factors, and improve the stability of the atomizer operation.


In some embodiments, the liquid conducting member 11 is at least one of porous ceramics, foamed metals, or porous glass. Specifically, the liquid conducting member 11 can be made from porous ceramics. It can be understood that the material used to produce the liquid conducting member 11 can also be porous materials with microporous capillary effects, such as foam metal, porous glass, or hard glass fiber tubes.


After the heating element 12 is powered on, it heats the atomizing liquid stored in the second sub-liquid guide groove 1122, thereby generating aerosols that can be directly aspirated by the user. The heating portion 121 can be a sheet-like heating mesh, which is attached and fixed to the atomization surface A. The heating portion 121 can be a disc-shaped heating wire that is bent or a grid shaped heating sheet. The heating portion 121 can be sintered into an integrated structure with the liquid conducting member 31 to adhere to the atomization surface A. In some embodiments, the above-mentioned heating portion 121 may also be a heating circuit, heating trajectory, heating coating or heating film formed on the atomization surface A. Its structural and shape can be diverse and can be selected according to needs. The above-mentioned heating mesh, heating wire, heating sheet, heating circuit, heating trajectory, heating coating or heating film are correspondingly set with the second sub-liquid guide groove 1122, so that the distance between the second sub-liquid guide groove 1122 and the heating portion 121 is the closest, which is used for atomizing liquids such as smoke and oil to quickly reach the heating portion 121 for atomization. The electrode portion 122 mentioned above can be a sheet-like structure or a columnar or rod-shaped structure.


Preferably, the material of the heating element 12 can be a metal material, metal alloy, graphite, carbon, conductive ceramic, or a composite material of other ceramic materials and metal materials with appropriate impedance. Metal or alloy materials with appropriate impedance include at least one of nickel, cobalt, zirconium, titanium, nickel alloys, cobalt alloys, zirconium alloys, titanium alloys, nickel chromium alloys, nickel iron alloys, iron chromium alloys, iron chromium aluminum alloys, titanium alloys, iron manganese aluminum based alloys, and stainless steel.


Referring to FIG. 8, the present invention also discloses an atomization device that can be applied to an electronic cigarette. The atomization device may include an atomization core 10, an atomization shell 20, and an installation component 30. The atomization core 10 is installed in the installation component 30, the atomization core 10 and the installation component 30 are located in the atomization shell 20. The atomization shell 20 may be provided with an air guide channel and a liquid storage space (liquid storage cavity). The atomizing liquid in the liquid storage cavity is introduced into the liquid storage groove 112 of the liquid conducting member 11 through the air guide channel set in the installation component 30. The air guide channel is connected to the airflow hole 111, and the aerosol generated by the atomization core 10 is exported out of the atomization device through the air guide channel for consumers to enjoy.


It can be understood that the above embodiments only express the preferred embodiments of the present invention, and their descriptions are more specific and detailed, but should not be understood as limiting the scope of the present invention patent. It should be pointed out that for ordinary technical personnel in this field, without departing from the inventive concept, the above technical features can be freely combined, and several modifications and improvements can be made, all of which are within the scope of protection of the present invention. Therefore, any equivalent transformations and modifications made to the scope of the claims of the present invention shall fall within the scope of the claims of the present invention.

Claims
  • 1. An atomization core (10), characterized in that the atomization core (10) comprises a liquid conducting member (11) and a heating element (12), the liquid conducting member (11) is provided with an airflow hole (111) running through itself longitudinally, and the liquid conducting member (11) is also provided with at least one liquid storage groove (112), the liquid storage groove (112) is arranged on the outer periphery of the airflow hole (111), the liquid storage groove (112) comprises at least one first sub-liquid storage groove (1121) and at least one second sub-liquid storage groove (1122), the first sub-liquid storage groove (1121) is in communication with the second sub-liquid storage groove (1122); a wall surface of the airflow hole (111) which is opposite to the second sub-liquid guide groove (1122) forms an atomization surface (A), and the heating element (12) is located on the atomization surface (A).
  • 2. The atomization core (10) according to claim 1, characterized in that the depth of the first sub-liquid storage groove (1121) is smaller than the depth of the second sub-liquid storage groove (1122), and the longitudinal cross-sectional width of the first sub-liquid storage groove (1121) is equal to the longitudinal cross-sectional width of the second sub-liquid storage groove (1122).
  • 3. The atomization core (10) according to claim 1, characterized in that the depth of the first sub-liquid storage groove (1121) is less than the depth of the second sub-liquid storage groove (1122), and the longitudinal cross-sectional width of the first sub-liquid storage groove (1121) is greater than the longitudinal cross-sectional width of the second sub-liquid storage groove (1122).
  • 4. The atomization core (10) according to claim 1, characterized in that the liquid storage groove (112) comprises two first sub-liquid storage grooves (1121) and a second sub-liquid storage groove (1122), and the two ends of the second sub-liquid storage groove (1122) are respectively connected and in communication with the two first sub-liquid storage grooves (1121).
  • 5. The atomization core (10) according to claim 1, characterized in that the number of liquid storage groove (112) is at least two, and the at least two liquid storage grooves (112) are spaced apart on the outer periphery of the airflow hole (111).
  • 6. The atomization core (10) according to claim 1, characterized in that the wall surface of the airflow hole (111) which is opposite to the second sub-liquid guide groove (1122) is curved or flat.
  • 7. The atomization core (10) according to claim 1, characterized in that the heating element (12) comprises a heating portion (121) and at least two electrode portion (122) connected to the heating portion (121), the heating portion (121) is attached on or embedded in the atomization surface (A), and the ends of at least two electrode portions (122) are attached on or embedded in the liquid conducting member (11).
  • 8. The atomization core (10) according to claim 1, characterized in that the bottom of the liquid conducting member (11) is further provided with a receiving groove (113).
  • 9. The atomization core (10) according to claim 8, characterized in that the width of the receiving groove (113) is 0.1-0.8 mm.
  • 10. The atomization core (10) according to claim 8, characterized in that the cross-section of the receiving groove (113) is in the shape of a C-shaped structure, a U-shaped structure, or a straight shaped structure.
  • 11. The atomization core (10) according to claim 1, characterized in that the liquid conducting member (11) is at least one of porous ceramics, foamed metals, and porous glass.
  • 12. An atomization device, characterized by comprising an atomization core (10) according to claim 1.
  • 13. An atomization device, characterized by comprising an atomization core (10) according to claim 2.
  • 14. An atomization device, characterized by comprising an atomization core (10) according to claim 3.
  • 15. An atomization device, characterized by comprising an atomization core (10) according to claim 4.
  • 16. An atomization device, characterized by comprising an atomization core (10) according to claim 5.
  • 17. An atomization device, characterized by comprising an atomization core (10) according to claim 6.
  • 18. An atomization device, characterized by comprising an atomization core (10) according to claim 7.
  • 19. An atomization device, characterized by comprising an atomization core (10) according to claim 8.
  • 20. An atomization device, characterized by comprising an atomization core (10) according to claim 9.
Priority Claims (1)
Number Date Country Kind
202322610522.0 Sep 2023 CN national