This application claims benefit to provisional patent application Ser. No. 16/266,309, filed 4 Feb. 2019, which is hereby incorporated by reference in its entirety.
The present invention relates generally to agricultural seed treaters and more specifically to techniques for mixing and distributing the flow of seed treatment fluid in a seed treater.
Treating seeds with a liquid coating is a technique that is well known in agriculture. Various types of treatment liquids may be applied to the seeds prior to planting the seeds. A liquid coating on agricultural seeds may contain growth promoting agents, nutrients, pesticides, chemicals or the like. When applying multiple products simultaneously it is desirable to mix all the liquid coatings and evenly distribute them to the seeds to ensure that a consistent proportion of each treatment liquid is applied to the seeds.
In a conventional seed treater, the liquid coatings are applied individually through their own nozzle or outlet hole which can results in uneven coatings on the seeds. The initial coating step is critical to obtaining even coatings. Mixing the seeds after the initial coating step can only correct for minor errors in application.
Alternatively, the two or more liquid coatings could be mixed in an additional container before application but this requires precise measuring and rigorous shaking of the container and the result is an inconvenient batch system. A batch system creates additional residence time of the mixture which is undesirable and can cause some of the treatment benefits to be neutralized.
Some coatings require diluting with water. The conventional technique is to mix in the water in an additional container before applying to the seeds. This also requires measuring out a precise volume of water and rigorous shaking of the container to fully mix the coating with the water.
Cleaning out traditional mixing chambers requires numerous disassembly steps with special care being required when removing the seals.
It would be desirable to improve the technology for mixing and applying multiple seed treatments as well as the cleanout process to address at least some of the issues outlined above.
The following presents a simplified summary of some aspects or embodiments of the invention in order to provide a basic understanding of the invention. This summary is not an extensive overview of the invention. It is not intended to identify key or critical elements of the invention or to delineate the scope of the invention. Its sole purpose is to present some embodiments of the invention in a simplified form as a prelude to the more detailed description that is presented later.
Disclosed herein is an atomizer mixing chamber, for an atomizer for use in a seed treater. The atomizer mixing chamber is configured to mix one or more treatment fluids, e.g. treatment liquids for coating seeds.
The atomizer mixing chamber may be designed to have multiple stages which may be arranged axially or radially or a combination thereof. The multiple stages may be defined by a plurality of cups (i.e. cup-like mixing chambers) or other such mixing structures that sequentially mix two or more treatment fluids prior to application to the seeds. The multi-stage atomizer mixing chamber not only efficiently and completely mixes the treatment fluids but its design also enables quick and easy disassembly for cleaning. The atomizer mixing chamber enables on-demand mixing of two or more fluids with a minimal pressure drop and also provides an evenly distributed output of the mixed fluid.
One inventive aspect of the present disclosure is an atomizer mixing chamber for a seed treater. The atomizer mixing chamber includes a body, a first inlet in the body for receiving a first treatment fluid and a second inlet in the body for receiving a second treatment fluid. The atomizer mixing chamber includes a first stage receptacle for receiving and combining the first and second treatment fluids to provide a combined fluid, the first stage receptacle comprising a first set of holes through which the combined fluid flows. The atomizer mixing chamber also includes a second stage receptacle for receiving the combined fluid from the first stage receptacle, wherein the second stage cup further mixes the combined fluid to provide a mixed fluid and wherein the second stage receptacle comprises a second set of holes through which the mixed fluid flows. The atomizer mixing chamber is designed to operate at as low a pressure as possible.
Another inventive aspect of the present disclosure is an atomizer that includes the atomizer mixing chamber described above. The atomizer further includes a disk below the atomizer mixing chamber for receiving the evenly distributed mixed fluid from the atomizer mixing chamber, a motor for rotating the disk and a drive shaft connecting the motor to the disk through a bore centrally disposed within the atomizer mixing chamber.
Further features and advantages of the present invention will become apparent from the following detailed description, taken in combination with the appended drawings in which:
It will be noted that throughout the appended drawings, like features are identified by like reference numerals.
An atomizer mixing chamber for a seed treater, an atomizer incorporating the atomizer mixing chamber and an atomizing chamber are now described with reference to the exemplary embodiment(s) illustrated in the drawings.
In the embodiment depicted by way of example in
As shown in
A plurality of retainers, e.g. tension clamps 109, which are disposed circumferentially around a main tubular housing of the atomizing chamber, hold the lower cone to the main tubular housing of the atomizing chamber as shown in
From the foregoing description and drawings, it will be appreciated that the atomizer mixing chamber enables two or more treatment fluids, e.g. treatment liquids, to be mixed and/or diluted with water before application to the seeds. The treatment liquids are not just applied together in the same atomizing chamber but are mixed and blended together such that they become indistinguishable.
The mixing of two or more treatment liquids on demand obviates the need to make batches of treatment thinned with water or batches of treatment blends.
Another inventive aspect is distributing the treatment liquid through a series of small holes before it reaches the atomizing disk. Failure to do so results in thicker liquid application where the liquid transitions into the atomizer. Using the atomizer, the treatment liquid is distributed evenly on the seeds.
The atomizer body has a plurality of liquid lines attached to it. In the illustrated embodiment, these lines feed into a first stage cup which has outlet holes evenly spaced between the lines. Alternatively, the first stage could have been built with a secondary outer ring in place of the second stage cup.
Because the holes out of the first stage are evenly spaced between the inlet lines, the different treatment liquids will be forced to mix when they pass through the common hole. It is critical at this stage to get as much mixing as possible.
The first stage transitions into the second stage and is separated into multiple chambers. The number of chambers is selected to maximize the blending of the treatment liquids. The walls of this stage have protrusions to help fold the liquid mixture into itself such that the outlet of this stage is a well blended mixture.
The third (final) stage in this embodiment is where the mixed treatment liquids are distributed onto the atomizer disk. The third stage has a number of holes which are sized and distributed around the surface such that at the lowest expected flow rate liquid will come out each of the holes relatively evenly. The holes are sized such that there is limited pressure buildup inside the mixing chamber. A pressure buildup could result in one line back-feeding into another which could inadvertently pump the wrong treatment liquid into another tank.
The final stage is tightly connected, e.g. threaded, or otherwise retained by press fit, snap fit, nuts and bolts, etc, onto the main atomizer body such that no seal is required. Because the holes in all three stages have been sized to have little to no back pressure the treatment liquid is essentially dumped into a chamber at atmospheric pressure. This enables the flow of fluid to be restricted around the first stage cup and second stage cup without employing an expensive and cumbersome seal. The atomizer has two faces that mate closely creating enough resistance that the treatment liquid remains in the three cups (or other receptacles) as desired.
The atomizer mixing chamber disclosed in this specification is easy to clean. By simply removing the third stage cup (“end cap”) the internal components can be quickly and easily removed for cleaning. For example, using a spanner wrench, the third stage cup can be easily removed from the atomizer body and then the first and second stage cups (which are floating cups) can be removed as well, thus enabling the user or operator to easily clean out the interior of the atomizer mixing chamber. Being easy-to-clean is very important for components in a seed treater that are in direct contact with seed or seed treatments to avoid contamination.
For optimal performance, it should also be noted that it is very important in the first stage to evenly split each treatment liquid (chemical) in half, so that equal amounts combine with one or more treatment liquids in the first stage, before entering the second stage for mixing. In other words, for optimal mixing of two treatment liquids, it is highly recommended that substantially 50% of the first seed treatment liquid and substantially 50% of the second treatment liquid go to each of the first and second outlets in the first stage. The illustrated embodiment is not limited to use with an atomizing disk or atomizing cup. The illustrated embodiment may be used with nozzles or machine holes that lead to a spray pattern onto the seeds.
One of the benefits of the atomizer mixing chamber is also having the point of mixing right before application. Some treatments interact so by having the mixing just prior to application, the effects of this interaction are minimized.
Conventional seed treatment technologies either apply insufficiently mixed liquids onto the seeds, and rely on post-application mixing (of the treated seeds) to evenly distribute the treatment, or they rely on pre-application batch mixing of the inputs (treatment liquids) in separate mix tanks. The new atomizer mixing chamber solves these problems by properly mix the treatment liquids “just in time” to enable a sufficiently mixed (homogenous) fluid to be applied to the seeds.
Being able to mix just-in-time, at the point of application, provides the following benefits: (i) it reduces waste (from mixing too much treatment in a pre-application batch system), (ii) it shortens the time from combining inputs to application, allowing certain treatments to be mixed that otherwise might not be possible, i.e. some combinations of inputs could become thick very quickly, or they could be unstable and separate, or they might be incompatible (e.g. a biological and a pesticide). If these treatment liquids were mixed in a batch system, they may not be fluid enough to pump, or might separate while pumping, or have undesired interactions. Mixing just before application shortens the time they are mixed, and reduces the distance they need to be pumped. The on-demand (just-in-time) mixing also improves uniformity of coverage, compared to post-application mixing of the treated seed, reduces the need for post-application mixing of the seed, and potential seed damage.
The ability of the atomizer mixing chamber to operate with minimal pressure loss is important for accurate metering in a wide range of fluid types and viscosities. Minimizing back pressure on the pumps is important to ensure good metering performance.
It is to be understood that the singular forms “a”, “an” and “the” include plural referents unless the context clearly dictates otherwise. Thus, for example, reference to “a device” includes reference to one or more of such devices, i.e. that there is at least one device. The terms “comprising”, “having”, “including”, “entailing” and “containing”, or verb tense variants thereof, are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of examples or exemplary language (e.g. “such as”) is intended merely to better illustrate or describe embodiments of the invention and is not intended to limit the scope of the invention unless otherwise claimed.
This invention has been described in terms of specific embodiments, implementations and configurations which are intended to be exemplary only. Persons of ordinary skill in the art will appreciate, having read this disclosure, that many obvious variations, modifications and refinements may be made without departing from the inventive concept(s) presented herein. The scope of the exclusive right sought by the Applicant(s) is therefore intended to be limited solely by the appended claims.
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