This application claims the priority benefit of China Patent Application Number CN202110900692.5, filed on Aug. 6, 2021, the full disclosure of which is incorporated herein by reference.
The present disclosure is related to an atomizing device, and in particular, an atomizing device and an assembling method thereof.
In the prior art, atomizing equipment is used to atomize specific fillers for use by users. For example, the atomizing equipment may be an electronic cigarette. An electronic cigarette is an electronic device that simulates a traditional cigarette. The electronic cigarette is composed of an atomizer, a silo, and a battery. With the power provided by the battery, the atomizer can atomize the filler in the silo to simulate the smoke of traditional cigarettes. However, the structure of the existing electronic cigarette is complicated, and each component is separately disposed without being modularized. For large-scale production, the complicated structure led to a decline in yield. For users, the complicated structure is not only easy to be damage but also not conducive to the replacement of components. Therefore, how to provide an atomizing device with a modular structure has become an urgent issue in the field.
The embodiments of the present disclosure disclose an atomizing device and an assembling method thereof, in order to solve the problem of the complicated structure of the atomizing device in the prior art, which causes difficulty in assembly and maintenance.
In order to solve the above technical problems, the present disclosure is implemented as follows.
An atomizing device is provided, and the atomizing device includes a first body and a second body. The first body includes a first outer case and an atomizing component. The atomizing component is disposed in the first outer case. The second body is detachably connected to the first body, wherein the second body includes a second outer case, a controlling component, and a battery component. The controlling component is disposed on one side of the second outer case close to the atomizing component, wherein the controlling component is electrically connected to the atomizing component. The battery component is disposed on one side of the second outer case away from the atomizing component, wherein the battery component is electrically connected to the controlling component.
In some embodiments, the atomizing component includes an atomizing piece, an accommodating piece, a transmission wire, and a first electrical connector. The accommodating piece is disposed on the atomizing piece, wherein the accommodating piece is in fluid communication with the atomizing piece, and the accommodating piece is configured to store a filler. One end of the transmission wire is electrically connected to the atomizing piece. The first electrical connector is electrically connected to the other end of the transmission wire.
In some embodiments, the atomizing component includes an atomizing piece, an accommodating piece, an accommodating piece, a piston, an induction coil, and a second electrical connector. The accommodating piece is disposed on the atomizing piece, wherein the accommodating piece is in fluid communication with the atomizing piece, and the accommodating piece is configured to store a filler. The piston is disposed in the accommodating piece, wherein the piston has a magnet inside. The induction coil surrounds the accommodating piece, wherein the induction coil is configured to drive the piston to move toward the atomizing piece. The second electrical connector is disposed on one side of the induction coil, wherein the second electrical connector is electrically connected to the induction coil.
In some embodiments, the controlling component includes a substrate, a controlling chip, a first elastic connecting piece, a second elastic connecting piece, and a first conductive protrusion. The substrate has a first surface and a second surface. The controlling chip is disposed on the first surface. The first elastic connecting piece is disposed on the first surface, wherein the atomizing component includes an atomizing piece and an induction coil, and the first elastic connecting piece is electrically connected to the atomizing piece. The second elastic connecting piece is disposed on the first surface, wherein the second elastic connecting piece is electrically connected to the induction coil. The first conductive protrusion is disposed on the second surface, wherein the first conductive protrusion is electrically connected to the battery component.
In some embodiments, an inner cavity of the first outer case and an inner cavity of the second outer case are communicated with each other along an axial direction. The atomizing component is configured to be installed into the first outer case along the axial direction to form the first body. The controlling component and the battery component are configured to be installed into the second outer case along the axial direction to form the second body. The second body is detachably connected to the first body along the axial direction.
In some embodiments, the second body further includes a fixing plug and a second inner case. The controlling component and the battery component are configured to be sequentially installed into the second inner case along the axial direction. The second inner case is configured to be installed into the second outer case along the axial direction. The fixing plug is detachably disposed on one side of the second outer case away from the first outer case. The second inner case is disposed on one side of the second outer case close to the first outer case.
In some embodiments, the atomizing component includes a second electrical connector. The second electrical connector is located on one end of the atomizing component close to the second body. The controlling component includes a second elastic connecting piece. The second elastic connecting piece passes through an end surface of the second inner case close to the first body. The second electrical connector and the second elastic connecting piece have opposite magnetic poles, and the first body and the second body are detachably connected to each other along the axial direction through the magnetic connection between the second electrical connector and the second elastic connecting piece.
In some embodiments, the second outer case has an air inlet. The atomizing component and the first outer case jointly form an air outlet. The air outlet is located in one side of the atomizing component away from the air inlet. Wherein, a diversion channel is formed between the first outer case and the atomizing component, the diversion channel surrounds the atomizing component, and the first body and the second body are configured to be detachably connected to each other along the axial direction so that the air inlet, the diversion channel, and the air outlet are in fluid communication with each other.
In some embodiments, wherein the first body further includes a first inner case, a first base, AND a second base. The first inner case is disposed on the atomizing component, wherein the first inner case has a first diversion protrusion. The first base is disposed on one end of the atomizing component, wherein the first base has a second diversion protrusion. The second base is disposed on the other end of the atomizing component. Wherein, the second body further includes a second inner case. The controlling component and the battery component are configured to be sequentially installed into the second inner case along the axial direction. The second inner case is configured to be installed into the second outer case along the axial direction. The first body and the second body are configured to be detachably connected to each other along the axial direction so that the second inner case and the second base are spaced apart from each other to form a disc space of the diversion channel, and the air inlet is in communication with the disc space.
An assembling method of an atomizing device is provided, and the assembling method includes: providing a first outer case; disposing an atomizing component in the first outer case to form a first body; providing a second outer case; disposing a controlling component and a battery component on two ends of the second outer case to form a second body, wherein the controlling component is electrically connected to the battery component; and making the first body be detachably connected to the second body, wherein the controlling component is located between the atomizing component and the battery component, and the controlling component is electrically connected to the atomizing component.
In some embodiments, an assembling method of the atomizing component includes: providing an atomizing piece; disposing an accommodating piece on the atomizing piece, wherein the accommodating piece is in fluid communication with the atomizing piece; disposing a transmission wire on the atomizing piece, wherein one end of the transmission wire is electrically connected to the atomizing piece; and disposing a first electrical connector on the transmission wire, wherein the first electrical connector is electrically connected to the other end of the transmission wire.
In some embodiments, an assembling method of the atomizing component includes: providing an atomizing piece; disposing an accommodating piece on the atomizing piece, wherein the accommodating piece is in fluid communication with the atomizing piece; disposing a piston in the accommodating piece, wherein the piston has a magnet inside; disposing an induction coil surrounding the accommodating piece; and disposing a second electrical connector on the induction coil, wherein the second electrical connector is electrically connected to the induction coil.
In some embodiments, an assembling method of the controlling component includes: providing a substrate, wherein the substrate has a first surface and a second surface; disposing a controlling chip on the first surface; disposing a first elastic connecting piece on the first surface, wherein the first elastic connecting piece corresponds to an atomizing piece of the atomizing component; disposing a second elastic connecting piece on the first surface, wherein the second elastic connecting piece corresponds to an induction coil of the atomizing component; and disposing a first conductive protrusion on the second surface, wherein the first conductive protrusion corresponds to the battery component.
In some embodiments, an inner cavity of the first outer case and an inner cavity of the second outer case are communicated with each other along an axial direction. The assembling method of the atomizing device further includes: installing the atomizing component into the first outer case along the axial direction to form the first body; installing the controlling component and the battery component into the second outer case along the axial direction to form the second body; and making the second body detachably connected to the first body along the axial direction.
In some embodiments, the step of forming the second body further includes: providing a second inner case; sequentially installing the controlling component and the battery component into the second inner case along the axial direction; installing the second inner case into the second outer case along the axial direction, wherein the second inner case is disposed on one side of the second outer case close to the first outer case; and disposing a fixing plug on one side of the second outer case away from the first outer case.
In some embodiments, the assembling method further includes: disposing a second electrical connector on one end of the atomizing component close to the second body; disposing a second elastic connecting piece on the controlling component, wherein the second elastic connecting piece passes through an end surface of the second inner case close to the first body, and the second electrical connector and the second elastic connecting piece have opposite magnetic poles; and making the first body and the second body be connected to each other so that the second electrical connector and the second elastic connecting piece are magnetically connected to each other.
In some embodiments, the second outer case has an air inlet, and the assembling method of the atomizing device further includes: disposing the atomizing component in the first outer case to form a diversion channel and an air outlet, wherein the diversion channel surrounds the atomizing component, and the air outlet is located on one side of the atomizing component; and making the first body and the second body be connected to each other so that the air inlet, the diversion channel, and the air outlet are in fluid communication with each other, and the diversion channel is located between the air inlet and the air outlet.
In some embodiments, the step of forming the first body further includes: disposing a first inner case on the atomizing component, wherein the first inner case has a first diversion protrusion; disposing a first base on one end of the atomizing component, wherein the first base has a second diversion protrusion; and disposing a second base at the other end of the atomizing component. The steps of forming the second body further include: providing a second inner case; sequentially installing the controlling component and the battery component into the second inner case along the axial direction; and installing the second inner case into the second outer case along the axial direction. The assembling method of the atomizing device further includes: making the first body and the second body be connected to each other so that the second inner case and the second base are spaced apart from each other to form a disc space of the diversion channel, wherein the air inlet is communicated with the disc space.
In the present disclosure, the atomizing device of the present disclosure is composed of the first body and the second body. The atomizing component, the controlling component, and the battery component which are modular are respectively accommodated in the first outer case of the first body and the second outer case of the second body. In this way, the various components of the atomizing device may be connected simply, thereby avoiding the problems of difficult assembly and unfavorable maintenance.
The figures described herein are used to provide a further understanding of the present disclosure and constitute a part of the present disclosure. The exemplary embodiments and descriptions of the present disclosure are used to illustrate the present disclosure and do not limit the present disclosure, in which:
In order to make the objectives, technical solutions, and advantages of the present disclosure clearer, the technical solutions of the present disclosure will be described clearly and completely in conjunction with specific embodiments and the figures of the present disclosure. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all the embodiments. Based on the embodiments in the present disclosure, all other embodiments obtained by a person having ordinary skills in the art without creative work fall within the protection scope of this disclosure.
The following description is of the best-contemplated mode of carrying out the present disclosure. This description is made for the purpose of illustrating the general principles of the present disclosure and should not be taken in a limiting sense. The scope of the present disclosure is best determined by reference to the appended claims.
More specifically, an inner cavity of the first outer case 10 and an inner cavity of the second outer case 20 are communicated with each other along an axial direction d. The atomizing component 11 is configured to be installed into the first outer case 10 along the axial direction d to form the first body 1. The controlling component 21 and the battery component 22 are configured to be installed into the second outer case 20 along the axial direction d to form the second body 2. The second body 2 is detachably connected to the first body 1 along the axial direction d. With the above configuration, the present disclosure solves the problem of the complicated structure of the atomizing device in the prior art, thereby realizing an atomizing device with a simple structure and easy assembly and maintenance. In order to make the present disclosure clearer and easier to understand, the components of the atomizing device and their interactions will be explained in detail hereinafter.
In some embodiments, the atomizing component 11 may further include a transmission wire 112, a first electrical connector 113, and a second electrical connector 116. One end of the transmission wire 112 is electrically connected to the atomizing piece 110. The first electrical connector 113 is electrically connected to the other end of the transmission wire 112 and receives power from the battery component 22. The second electrical connector 116 is disposed on one side of the induction coil 115, and the second electrical connector 116 is electrically connected to the induction coil 115.
In some embodiments, the atomizing piece 110 may have a plurality of atomizing holes on the surface, and the accommodating piece 111 is in fluid communication with the plurality of atomizing holes. For example, the atomizing piece 110 may be a piezoelectric ceramic, and the surface of the piezoelectric ceramic has a plurality of micron-level holes (ie, atomizing holes). Piezoelectric ceramics may be controlled by voltage and current to generate vibration. By the vibration of the atomizing piece 110, the filler passing through the atomizing hole may be atomized better. That is, the atomizing piece 110 may atomize the filler at a relatively low temperature to make the application of the atomizing device more diverse. However, the present disclosure is not limited thereto. In some embodiments, the atomizing piece 110 may also include a heating coil, and the heating coil atomizes the filler by heating. In some embodiments, the atomizing piece 110 includes both piezoelectric ceramics and heating coils.
Taking the atomizing piece 110 as a piezoelectric ceramic with the plurality of atomizing holes as an example, the operation process is: the power provided by the battery component 22 is transmitted to the atomizing piece 110 through the first electrical connector 113 and the transmission wire 112, so that the atomizing piece 110 vibrates. Then, the filler in the accommodating piece 111 becomes tiny particles when passing through the plurality of atomizing holes on the atomizing piece 110 which is vibrating. On the other hand, the power provided by the battery component 22 is transmitted to the induction coil 115 through the second electrical connector 116, so that the induction coil 115 generates a magnetic field. Then, the magnet in the piston 114 in the accommodating piece 111 is driven by the magnetic field to squeeze the filler and move the filler in the direction of the atomizing piece 110. In this way, the atomizing component 11 may automatically push the filler, and the filler may atomize by the vibrating atomizing piece 110. Furthermore, since the entire atomizing process is controlled by stable and fine electricity, the size of the atomized filler is uniform and the concentration of the atomized filler is stable.
In some embodiments, the diameter of the plurality of atomizing holes may be 1 um to 5 um. For example, the diameter of the plurality of atomizing holes may be 1 um, 2 um, 3 um, 4 um, 5 um, or any range composed of the values mentioned above. Preferably, the diameter of the plurality of atomizing holes is 3 um. Specifically, the size of the atomized filler may vary according to the diameter of the plurality of atomizing holes. When the diameter of the atomizing holes is greater than 5 um, the size of the atomized filler is too large, resulting in a poor atomizing effect. Conversely, when the diameter of the atomizing holes is less than 1 um, the filler cannot easily pass through the plurality of atomizing holes, resulting in a decrease in atomizing efficiency.
In some embodiments, the atomizing piece 110 may further include at least one gas-permeable film. At least one gas-permeable membrane is disposed on one side of the piezoelectric ceramic away from the accommodating piece 111, and at least one gas-permeable film has a plurality of holes smaller in size than the holes of the piezoelectric ceramic. By arranging the gas-permeable films with different holes sizes from the greatest to the latest, the filler may be gradually refined during the atomizing process.
In some embodiments, a U-shaped groove 1100 may be disposed on one side of the atomizing piece 110, and the transmission wire 112 is crimped on the U-shaped groove 1100 to be electrically connected to the atomizing piece 110. However, the present disclosure is not limited thereto. In other embodiments, the transmission wire 112 may also be bonded, welded, snapped, or directly wound, and other methods known by a person having ordinary skills in the art to be electrically connected to the atomizing piece 110.
In some embodiments, a filling port (not shown in the figure) may be disposed on the accommodating piece 111, and silicone may be disposed on the filling port. When a filling port is disposed, the user may inject the filler into the accommodating piece 111 through a syringe or the like. Furthermore, the silicone on the filling port spontaneously fills up the gap generated by the needle insertion when the syringe is pulled out, so as to prevent filler exudation from the filler port. It should be noted that the present disclosure is not limited to the use of silicone as the sealing film. Any material known by a person having ordinary skills in the art may be applied to the function of preventing filler exudation.
In some embodiments, the material of the conductor of the transmission wire 112 may include copper, aluminum, molybdenum, tungsten, gold, chromium, nickel, platinum, titanium, iridium, rhodium, or other conductive metal materials, or any combination thereof. In other embodiments, the material of the conductor of the transmission wire 112 may also be a non-metallic material, as long as the material used is conductive. Furthermore, the surface of the conductor may be covered with an insulating layer to prevent the transmission wire 112 from being in contact with other components of the atomizing component 11 and thereby causing a short circuit.
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In some embodiments, the material of the conductor of the induction coil 115 may include copper, aluminum, molybdenum, tungsten, gold, chromium, nickel, platinum, titanium, iridium, rhodium, or other conductive metal materials, or any combination thereof. In other embodiments, the material of the conductor of the induction coil 115 may also be a non-metallic material, as long as the material used is conductive. Furthermore, the surface of the induction coil 115 may be covered with an insulating layer to prevent the contacting between the various line segments of the induction coil 115 and thereby causing a short circuit.
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In some embodiments, the substrate 210 may be a glass substrate, such as an alkali-containing glass substrate, an alkali-free glass substrate, or a strengthened glass substrate after physical/chemical treatment. The substrate 210 may also be a plastic substrate, such as Poly terephthalate (PET), polycarbonate (PC), polymethyl methacrylate (PMMA), or polycyclic olefin polymer (COP). However, the disclosure is not limited thereto. In other embodiments, any substrate known by a person having ordinary skills in the art may be used in this disclosure.
In some embodiments, the first elastic connecting piece 211 and/or the second elastic connecting piece 212 may be a spring-loaded pin (Pogo Pin), which consists of a plunger, a tube, and a spring constituted. The spring-loaded pin may be adjusted the elasticity of the spring according to requirements to achieve a more stable contact effect. Alternatively, the spring connector can also be electroplated with gold, nickel, or an alloy thereof on the surface according to requirements to increase conductivity and prevent oxidation.
In some embodiments, the number of the first elastic connecting piece 211 may be two, and the number of the first electrical connector 113 may be two. Specifically, one of the two first elastic connecting pieces 211 is a positive terminal, and the other of the two first elastic connecting pieces 211 is a negative terminal.
In some embodiments, the number of second elastic connecting pieces 212 may be two, and the number of second connectors may be two. Specifically, one of the two second elastic connecting pieces 212 is a positive terminal, and the other of the two second elastic connecting pieces 212 is a negative terminal. It should be noted that the second elastic connecting piece 212 is configured to transmit power to the induction coil 115. When the positive and negative terminals of the two second elastic connecting pieces 212 are reversed, the direction of the magnetic field generated by the induction coil 115 will be reversed. In this way, the piston 114 moves in a direction away from the atomizing piece 110. Therefore, in some embodiments, the two second elastic connecting pieces 212 may have opposite magnetic poles, and the two second conductive pillars 1161 may have opposite magnetic poles, respectively. That is, the second elastic connecting piece 212 with the N pole may only be connected to the second conductive pillar 1161 with the S pole. On the other hand, the second elastic connecting piece 212 with the S pole may only be connected to the second conductive pillar 1161 with the N pole. Foolproof may be effectively realized by the two second elastic connecting pieces 212 with opposite magnetic poles, therefore upside-down installation of the first body 1 and the second body 2 may be prevented. Further, the first body 1 and the second body 2 are detachably connected along the axial direction d by the magnetic butt of the second electrical connector 116 and the second elastic connecting piece 212. It should be noted that the implementation mentioned above are only examples, and the disclosure is not limited thereto.
In other embodiments, the second elastic connecting piece 212 and the second conductive pillar 1161 may also be disposed with a specific shape or with a specific groove, engaging portion, etc., to realize foolproof. Alternatively, the two second elastic connecting piece 212 may also be respectively sleeved on two sleeves with opposite magnetic poles (sleeve 216 in
In some embodiments, the first conductive protrusion 213 may be a metal connector with no elasticity and is electrically connected to the battery component 22. Alternatively, the first conductive protrusion 213 may also be a metal joint with elasticity similar to the first elastic connecting piece 211 or the second elastic connecting piece 212.
In some embodiments, the controlling component 21 may further include a controlling chip 214 and a gas flow sensor 215. The gas flow sensor 215 is disposed on the first surface 210a of the substrate 210, and the gas flow sensor 215 is electrically connected to the controlling chip 214. For example, the controlling chip 214 may include memory, driver, encoder, read-write circuit, controlling circuit, and other components known by a person having ordinary skills in the art. The gas flow sensor 215 may be one of an absolute pressure sensor, a gauge sensor, a gauge sensor, and a differential pressure sensor, or any gas flow sensor known by a person having ordinary skills in the art. The position of the gas flow sensor 215 corresponds to the air inlet 200 of the atomizing device, so as to detect the passing of the gas flow when the atomizing device is used. When a gas flow is detected, the gas flow sensor 215 transmits the detection result to the controlling chip 214, and the controlling chip 214 may control other components according to the detection result. For example, the controlling component 21 receives the power provided from the battery component 22 and provides the power to the atomizing component 11 through the first elastic connecting piece 211 and the second elastic connecting piece 212. With the specific configuration mentioned above, the atomizing piece 110 and the induction coil 115 in the atomizing component 11 may operate according to the flow mentioned above, therefore a stable atomizing effect may be achieved.
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In some embodiments, the battery 220 may be a reusable lithium battery, which may be charged by an external power source to provide power for the atomizing device again. Alternatively, the battery 220 may also be a single-use carbon-zinc battery, which may be quickly replaced by disassembling the atomizing device. It should be noted that the battery types mentioned above are only examples, and any battery known by a person having ordinary skills in the art may be used in the present disclosure.
The abutting piece 221 is disposed on one side of the battery 220 away from the second conductive protrusion 2200. In some embodiments, the abutting piece 221 is composed of a bottom plate and a spring. The abutting piece 221 is configured to provide pressure to the battery 220 so that the battery 220 may be continuously pressed against the controlling component 21.
In the hereinbefore, the first outer case 10, the atomizing component 11, the second outer case 20, the controlling component 21, and the battery component 22 in the atomizing device have been explained in detail. However, the atomizing device of the present disclosure is not limited to the elements mentioned above. In the hereinafter, the present disclosure will further provide other elements or structures that may be disposed in the atomizing device, so that the atomizing device of the present disclosure has more excellent and diversified technical effects.
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Specifically, the gas entering the atomizing device from the air inlet 200 will be diverted by the diversion channel 12 and mixed with the atomized filler at the plurality of atomizing holes of the atomizing piece 110. With the design of split flow first and then mixed flow, users may obtain atomized gas/liquid with sufficient kinetic energy and uniform mixing. Therefore, by designing the diversion channel 12, the atomizing device of the present disclosure may provide a more excellent user experience.
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In some embodiments, the plurality of first diversion protrusions 130 surrounds the side surface of the first inner case 13 in sequence and at equal intervals. It should be noted that the position, shape, and number of the first diversion protrusion 130 in the figure are all examples, and the present disclosure is not limited thereto.
In some embodiments, the atomizing device may further include a first base 14, and the first base 14 is disposed on one side of the atomizing component 11 close to the air outlet 100. Wherein, the first base 14 and the first outer case 10 jointly form one side of the cylindrical space 123 away from the connecting space 121 (ie, the right side of the cylindrical space 123 in
In some embodiments, the plurality of second diversion protrusions 140 surrounds the side surface of the first base 14 in sequence and at equal intervals. It should be noted that the position, shape, and number of the second diversion protrusions 140 in the figure are all examples, and the present disclosure is not limited thereto.
In some embodiments, an air-permeable sponge or other similar highly air-permeable elements may also be disposed in the connecting space 121. By adjusting the density or material of the highly permeable element, the moving speed of the gas in the diversion channel 12 may be adjusted or the impurities in the gas may be filtered.
In some embodiments, the atomizing device may further include a second inner case 24 and a second base 15. The second inner case 24 is located on one side of the second outer case 20 close to the first outer case 10, and the second inner case 24 is in contact with the inner peripheral surface of the second outer case 20. More specifically, the controlling component 21 and the battery component 22 are configured to be sequentially installed into the second inner case 24 along the axial direction d, and the second inner case 24 is configured to be installed into the second outer case 20 along the axial direction d. The second base 15 is disposed on one side of the atomizing component 11 close to the air outlet 100 and is in contact with the inner surface of the first outer case 10. The second base 15 surrounds the connecting space 121 and is located between the cylindrical space 123 and the disc space 122. Wherein, the first body 1 and the second body 2 are configured to be detachably connected along the axial direction d to space the second inner case 24 and the second base 15 from each other. Therefore, the second outer case 20, the second inner case 24, the first outer case 10, and the second base 15 together form a disc space 122.
In some embodiments, the battery component 22 is disposed in the second inner case 24. By disposing the second inner case 24, the battery 220 may be prevented from sliding in the second outer case 20.
In the case that the second inner case 24 is disposed with a limiting groove 240, the substrate 210 of the controlling component 21 may have limiting protrusions 2100 on both sides (as shown in
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In some embodiments, the fixing plug 23 may be detachably connected to the second outer case 20 by a method known by a person having ordinary skills in the art, such as thread, locking, turning shaft, and the like. Furthermore, with the fixing plug 23 which is easy to detach, the user may quickly replace the battery 220 in the second outer case 20. In addition, with the fixing plug 23 which is easy to detach, the user may quickly maintain the components of the atomizing device.
As mentioned above, the present disclosure provides an atomizing device with an excellent atomizing function. Furthermore, the present disclosure also provides an assembling method of the atomizing device, and the assembling method is used to manufacture the atomizing device mentioned above. It should be noted that the order of the steps is not fixed and the order of the steps is not necessary. Some of the steps may be performed at the same time, and some of the steps may be omitted or added. The present flowchart describes the technical features of the steps of the disclosure in a broad and simple manner, and the sequence and number of steps in the assembly method of the disclosure are not limited to the present flowchart.
Step S10: Providing a first outer case 10. Wherein, the first outer case 10 is a hollow cylinder with openings at both ends.
Step S11: Disposing the atomizing component 11 in the first outer case 10 to form a first body 1.
Step S12: Providing a second outer case 20. Wherein, the second outer case 20 is a hollow cylinder with openings at both ends.
Step S13: Disposing a controlling component 21 and a battery component 22 into two ends of the second outer case 20 to form a second body 2. Wherein, the controlling component 21 is electrically connected to the battery component 22.
Step S14: Making the first body 1 be detachably connected to the second body 2. Wherein, the controlling component 21 is located between the atomizing component 11 and the battery component 22, and the controlling component 21 is electrically connected to the atomizing component 11.
Step S20: Providing an atomizing piece 110.
Step S21: Disposing an accommodating piece 111 on the atomizing piece 110. Wherein, the accommodating piece 111 and the atomizing piece 110 are in fluid communication to each other. More specifically, the atomizing piece 110 is placed on an opening of the accommodating piece 111.
Step S22: Disposing a transmission wire 112 on the atomizing piece 110. Wherein, one end of the transmission wire 112 is electrically connected to the atomizing piece 110. In some embodiments, the transmission wire 112 may be fixed on the U-shaped groove of the atomizing piece 110 by crimping.
Step S23: Disposing the first electrical connector 113 on the transmission wire 112. Wherein, the first electrical connector 113 is electrically connected to the other end of the transmission wire 112. In some embodiments, the first electrical connector 113 includes a conductive sheet 1130 and a first conductive pillar 1131. Wherein, the first conductive pillar 1131 may be fixed on the conductive sheet 1130 by crimping, and the conductive sheet 1130 may be fixed on the transmission wire 112 by welding, but the present disclosure is not limited thereto.
Step S24: Disposing a piston 114 in the accommodating piece 111. Wherein, the piston 114 has a magnet inside.
Step S25: Disposing an induction coil 115 around the accommodating piece 111. Wherein, the gap of each line segment of the induction coil 115 may be adjusted according to requirements.
Step S26: Disposing a second electrical connector 116 on the induction coil 115. Wherein, the second electrical connector 116 is electrically connected to the induction coil 115. In some embodiments, the second electrical connector 116 may include a conductive piece 1160 and a second conductive pillar 1161. Wherein, the second conductive pillar 1161 may be fixed on the conductive piece 1160 by crimping, and the conductive piece 1160 may be fixed on the induction coil 115 by welding, but the present disclosure is not limited thereto.
Step S30: Providing a substrate 210. Wherein, the substrate 210 has a first surface 210a and a second surface 210b.
Step S31: Disposing a controlling chip 214 on the first surface 210a. In some embodiments, the controlling chip 214 may be integrated on the substrate 210 by a semiconductor process.
Step S32: Disposing a first elastic connecting piece 211 on the first surface 210a. Wherein, the first elastic connecting piece 211 corresponds to the atomizing piece 110 of the atomizing component 11. In some embodiments, the first elastic connecting piece 211 may be formed on the substrate 210 by welding.
Step S33: Disposing a second elastic connecting piece 212 on the first surface 210a. Wherein, the second elastic connecting piece 212 corresponds to the induction coil 115 of the atomizing component 11. In some embodiments, the second elastic connecting piece 212 may be formed on the substrate 210 by welding.
Step S34: Disposing a first conductive protrusion 213 on the second surface 210b. Wherein, the first conductive protrusion 213 corresponds to the battery component 22. In some embodiments, the first conductive protrusion 213 may be formed on the substrate 210 by welding.
Sub step S140: Installing the atomizing component 11 into the first outer case 10 along an axial direction d to form the first body 1. Wherein, the atomizing component 11 may be put into the first outer case 10 through one opening of the first outer case 10 and be assembled in the first outer case 10 by snapping, locking, bonding, etc. However, the present disclosure is not limited thereto.
Sub step S141: Installing the controlling component 21 and the battery component 22 into the second outer case 20 along the axial direction d to form the second body 2. Wherein, the controlling component 21 and the battery component 22 may be put into the second outer case 20 through one opening of the second outer case 20 and be assembled in the second outer case 20 by snapping, locking, bonding, etc. However, the present disclosure is not limited thereto.
Sub step S142: Making the second body 2 detachably connected to the first body 1 along the axial direction d. Wherein, the second body 2 may be assembled on the first body 1 by means of snaps, locks, etc. However, the present disclosure is not limited thereto. For example, the first body 1 and the second body 2 may have threads corresponding to each other, and the first body 1 and the second body 2 are fixed to each other by the corresponding threads.
Flow F10: Providing a second inner case 24.
Flow F11: Installing the controlling component 21 and the battery component 22 into the second inner case 24 along the axial direction d in sequence.
Flow F12: Installing the second inner case 24 into the second outer case 20 along the axial direction d. Wherein, the second inner case 24 is disposed on one side of the second outer case 20 close to the first outer case 10.
Flow F13: Disposing a fixing plug 23 on one side of the second outer case 20 away from the first outer case 10.
Flow F14: Disposing a second electrical connector 116 at one end of the atomizing component close to the second body 2.
Flow F15: Disposing a second elastic connecting piece 212 to the controlling component 21. Wherein, the second elastic connecting piece 212 passes through the second inner case 24 and is close to the end surface of the first body 1. The second electrical connector 116 and the second elastic connecting piece 212 have opposite magnetic poles.
Flow F16: Making the first body 1 and the second body 2 be connected to each other so that the second electrical connector 116 and the second elastic connecting piece 21 are magnetically connected to each other.
Flow F20: Disposing the first inner case 13 on the atomizing component 11. Wherein, the first inner case 13 has a first diversion protrusion 130.
Flow F21: Disposing the atomizing component 11 in the first outer case 10 to form a diversion channel 12 and an air outlet 100. Wherein, the diversion channel 12 surrounds the atomizing component 11, and the air outlet 100 is located on one side of the atomizing component 11.
Flow F22: Disposing a first base 14 at one end of the atomizing component 11. Wherein, the first base 14 has a second diversion protrusion 140.
Flow F23: Disposing a second base 15 at the other end of the atomizing component 11.
Flow F24: Providing the second inner case 24.
Flow F25: Installing the controlling component 21 and the battery component 22 into the second inner case 24 along the axial direction d in sequence.
Flow F26: Installing the second inner case 24 into the second outer shell 20 along the axial direction d.
Flow F27: Making the first body 1 and the second body 2 be connected to each other so that the second inner case 24 and the second base 15 are spaced apart from each other to form a disc space 122 of the diversion channel 12. Wherein, the air inlet 200 is communicated with the disc space 122. Wherein, the air inlet 200, the diversion channel 12, and the air outlet 100 are in fluid communication to each other, and the diversion channel 12 is located between the air inlet 200 and the air outlet 100.
In summary, the atomizing device of the present disclosure is composed of the first body and the second body. The atomizing component, the controlling component, and the battery component which are modular are respectively accommodated in the first outer case of the first body and the second outer case of the second body. In this way, the various components of the atomizing device may be connected simply, thereby avoiding the problems of difficult assembly and unfavorable maintenance.
Although the present disclosure has been explained in relation to its preferred embodiment, it does not intend to limit the present disclosure. It will be apparent to those skilled in the art having regard to this present disclosure that other modifications of the exemplary embodiments beyond those embodiments specifically described here may be made without departing from the spirit of the invention. Accordingly, such modifications are considered within the scope of the invention as limited solely by the appended claims.
Number | Date | Country | Kind |
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202110900692.5 | Aug 2021 | CN | national |