This application is based upon and claims the benefit of priority from Japanese Patent Application No. 2014-069054, filed on Mar. 28, 2014; the entire contents of which are incorporated herein by reference.
Embodiments described herein relate generally to an attaching jig for an airflow generation device and an attaching method of an airflow generation device.
A wind power generation system generates power utilizing wind power energy that is renewable energy. In the wind power generation system, a separated flow may occur on a front surface of a windmill blade to vary its power generation amount. For example, when the wind speed and the wind direction suddenly fluctuate, a speed triangle around the windmill blade greatly deviates from a rating point, so that the separated flow occurs in a wide range. It is not easy to sufficiently respond to sudden fluctuations in wind speed and wind direction by adjustment of a yaw angle or a pitch angle. Accordingly, in the wind power generation system, there may be cases where it is difficult to keep the power generation output stable and it is not easy to increase efficiency.
As a measure for this, it has been proposed to dispose an airflow generation device on the front surface of the windmill blade. In the airflow generation device, a pair of electrodes are provided in a base formed of a dielectric material, and voltage is applied between the pair of electrodes to generate airflow, thereby making it possible to suppress occurrence of the separated flow. As for the airflow generation device, to prevent the airflow generation device from breaking due to bowing of the windmill blade when the airflow generation device is disposed on the windmill blade of a large-scale wind power generation system (for example, a MW class) for business, it is proposed to form the base using a material flexible and excellent in weather resistance.
A wind-power generation system 1 is, for example, an up-wind type propeller windmill, and includes a tower 2, a nacelle 3, a rotor 4, and an aerovane unit 5 as illustrated in
The tower 2 of the wind-power generation system 1 extends along a vertical direction, and a lower end portion is fixed to a base (not-illustrated) embedded underground.
The nacelle 3 of the wind power generation system 1 is provided at an upper end portion of the tower 2. The nacelle 3 is supported to be rotatable regarding the vertical direction as an axis at the upper end portion of the tower 2 in order to adjust a yaw angle.
The rotor 4 of the wind power generation system 1 is supported to be rotatable at one side end portion of the nacelle 3, and rotates in a rotation direction R regarding the horizontal direction as a rotation axis. The rotor 4 includes a hub 41 and a plurality of windmill blades 42 (blades).
The hub 41 of the rotor 4 includes a tip cover whose outer shape is a semiellipsoidal shape, and is formed to have an outside diameter of an outer peripheral surface gradually increasing from a windward side to a leeward side. The plurality of windmill blades 42 of the rotor 4 are provided at intervals in the rotational direction R around the hub 41. For example, three windmill blades 42 are provided and each have one end supported to be rotatable on the hub 41 in order to adjust a pitch angle.
As illustrated in
The aerovane unit 5 of the wind power generation system 1 is attached, as illustrated in
As illustrated in
The base 611 of the airflow generation device 6 is formed of a dielectric material (insulator). For example, the body 611 is formed using a resin such as a polyimide resin, a silicone resin (silicone rubber), an epoxy resin, a fluorine resin, or the like, and is flexible. Besides them, the base 611 may be, for example, formed by layering a plurality of prepreg sheets obtained by impregnating mica paper with an epoxy resin.
Each of the first electrode 621 and the second electrode 622 of the airflow generation device 6 is formed of, for example, a conductive material such as a metal material.
The first electrode 621 is a linearly extending plate-shaped body and provided on a surface (upper surface) of the body 611. Concretely, the first electrode 621 has an upper surface exposed and surfaces (lower surface, side surface) other than the upper surface arranged in contact with the body 611.
The second electrode 622 is, similarly to the first electrode 621, a linearly extending plate-shaped body. The second electrode 622 is provided inside the base 611, unlike the first electrode 621. Concretely, the second electrode 622 has an upper surface, a lower surface, and a side surface in contact with the base 611, and is arranged at a position deeper than that of the first electrode 621. Further, the second electrode 622 linearly extends in the same direction as the extending direction (first direction, longitudinal direction) in which the first electrode 621 extends. Here, the second electrode 622 is arranged side by side with the first electrode 621 in a direction (second direction) perpendicular to the extending direction (first direction) of the first electrode 621.
As illustrated in
Besides, as illustrated in
Though not illustrated, each of the first electrode 621 and the second electrode 622 of the airflow generation device 6 is electrically connected to a voltage application unit (not illustrated) via a connecting wire (not illustrated). The voltage application unit applies voltage between the first electrode 621 and the second electrode 622 according to a control signal outputted from a control unit (not illustrated) to generate a plasma airflow on the front surface (upper surface) of the airflow generation device 6 by dielectric barrier discharge. This suppresses generation of a separated flow.
It is difficult to attach the above-described airflow generation device to an attachment object such as a windmill blade and it is not easy to efficiently perform the attachment work in some cases.
As illustrated in
As a result, reduction in cost of the attachment work is not easy in some cases. Accompanying this, it may be difficult to realize an increase in efficiency of the wind power generation system at a low cost.
Therefore, a problem to be solved by the present invention is to provide an attaching jig for an airflow generation device, capable of easily attaching an airflow generation device and efficiently performing an attachment work, and an attaching method of the airflow generation device.
An attaching jig in an embodiment is used when attaching an airflow generation device to an attachment object, the airflow generation device generating an airflow by voltage applied between a pair of electrodes provided in a base formed of a dielectric material. Here, as the attaching jig, a supporting jig that supports the airflow generation device is provided. The supporting jig includes: a plurality of support plates for supporting the airflow generation device on support surfaces thereof; and a coupling part coupling the plurality of support plates, and is foldable by the plurality of support plates rotationally moving around the coupling part as a rotation shaft.
Embodiments will be described with reference to the drawings.
The attaching jig is used when attaching a flexible airflow generation device 6 in a thin band shape (see
The supporting jig 10 has a plurality of support plates 11 that support the airflow generation device 6 on their support surfaces, and coupling parts 21 that couple the plurality of support plates 11. In this embodiment, the supporting jig 10 is configured to be foldable by the plurality of support plates 11 rotationally moving around the coupling parts 21 as rotation shafts.
Concretely, the plurality of support plates 11 of the supporting jig 10 are, for example, rectangular plate bodies and arranged side by side along a longitudinal direction. Each of the plurality of support plates 11 is formed of a material harder than that of the airflow generation device 6. A plate body formed using, for example, a material such as plastic, metal or the like can be used as the support plate 11.
The coupling part 21 of the supporting jig 10 is provided between a pair of support plates 11 adjacent to each other of the plurality of support plates 11. The coupling parts 21 each couple a pair of support plates 11 so that the plurality of support plates 11 rotationally move around the coupling parts 21 as rotation shafts to fold the supporting jig 10. In this embodiment, the coupling part 21 is configured using, for example, an adhesive tape more flexible than the support plate 11, as a coupling member. Here, the adhesive tape is pasted to surfaces opposite to the support surfaces supporting the airflow generation device 6 of the plurality of support plates 11 and thereby constitutes the coupling part 21, and the adhesive tape is bent when folding the supporting jig 10.
As illustrated in
At the time when performing the above attachment work, first of all, the supporting jig 10 supports the airflow generation device 6 as illustrated in
Here, the plurality of support plates 11 of the supporting jig 10 support the airflow generation device 6 on their support surfaces. Concretely, a rear surface (lower surface) (see
Next, as illustrated in
Here, an attachment work of detaching a part of the airflow generation device 6 from some support plates 11 of the plurality of support plates 11 supporting the airflow generation device 6, and attaching the detached part of the airflow generation device 6 to the windmill blade 42. Concretely, a part of the airflow generation device 6 is detached from the supporting jig 10 to expose a part of the rear surface of the airflow generation device 6. Then, some support plates 11 of the plurality of support plates 11 constituting the supporting jig 10 are rotationally moved around the coupling parts 21 to fold a part of the supporting jig 10. Thereafter, the exposed part of the rear surface of the airflow generation device 6 is bonded to the windmill blade 42.
Then, such attachment work is repeatedly performed to attach the whole of the airflow generation device 6 to the windmill blade 42 (see
As described above, the airflow generation device 6 is attached to the windmill blade 42 using the supporting jig 10 in this embodiment. This makes it possible to perform the attachment work with the shape of the flexible airflow generation device 6 held in a fixed state by the supporting jig 10. It is also possible to fold the supporting jig 10 and thereby attach a part of the airflow generation device 6 in a length (for example, a length of 30 cm to 50 cm) with which the attachment work is easy.
Accordingly, in this embodiment, it is possible to prevent the airflow generation device 6 from being driven by the wind and bowing at the time when the airflow generation device 6 is attached to the windmill blade 42 so as to facilitate attachment and enable efficient attachment work. In particular, even in the case of performing the attachment work at high altitude outdoors such as a case of attaching a long flexible airflow generation device 6 (for example, a length of several meters) to the windmill blade 42 without detaching the windmill blade 42 in a large-scale wind power generation system which has been already installed for business, the efficiency of the attachment work can be improved in this embodiment.
As a result, the cost of the attachment work can be reduced in this embodiment. Further, it is possible to prevent bowing of the airflow generation device 6 and therefore to suppress breakage of the airflow generation device 6. Furthermore, an increased efficiency of the wind power generation system can be achieved at a low cost.
Note that the case where the airflow generation device 6 is attached to the windmill blade 42 has been described in this embodiment, but the above-described attaching jig is not limited to this. The attaching jig may be used when attaching the airflow generation device 6 to an attachment object such as a moving body or a fluid machinery other than the windmill blade 42.
This embodiment is different, as illustrated in
In this embodiment, as illustrated in
The bearing part 12 is tubular and formed at the support plate 11. The bearing part 12 is formed to project in a convex shape on the side opposite to the side of the support surface supporting the airflow generation device of the support plate 11. Further, the bearing part 12 is located between a pair of support plates 11 adjacent to each other of the plurality of support plates 11. The bearing part 12 provided at one of the pair of support plates 11 adjacent to each other and the bearing part 12 provided at the other of the pair of support plates 11 are arranged coaxially to each other.
The shaft 22 is inserted to pass through both the inside of the bearing part 12 provided at the one support plate 11 and the inside of the bearing part 12 provided at the other support plate 11. The shaft 22 supports the pair of support plates 11 adjacent to each other such that they freely rotate.
In this embodiment, it is possible to attach the airflow generation device 6 to the windmill blade 42 using the supporting jig 10b in the same procedure as that in the above embodiment (see
Accordingly, the cost of the attachment work can be reduced in this embodiment as in the above embodiment. Further, it is possible to prevent bowing of the airflow generation device 6 and therefore to suppress breakage of the airflow generation device 6. Furthermore, an increased efficiency of the wind power generation system can be achieved at a low cost.
Note that the case where the support plate 11 is provided with the bearing part 12 and the shaft 22 is inserted into the bearing part 12 has been described in this embodiment, but the support plate 11 is not limited to this. The support plate 11 may be coupled to another hinge used as a coupling member.
This embodiment is different, as illustrated in
In this embodiment, as illustrated in
In this embodiment, first of all, as illustrated in
Next, as in the case of the above embodiment, the airflow generation device 6 is detached from the supporting jig 10c and attached to the windmill blade 42 (attachment step).
Accordingly, in this embodiment, the cost of the attachment work can be reduced as in the above embodiment. Further, it is possible to prevent bowing of the airflow generation device 6 and therefore to suppress breakage of the airflow generation device 6. Furthermore, an increased efficiency of the wind power generation system can be achieved at a low cost.
This embodiment is different, as illustrated in
As illustrated in
As illustrated in
In this embodiment, at the time when the airflow generation device 6 is attached to the windmill blade 42, first of all, the supporting jig 10 supports the airflow generation device 6 as in the above embodiment (support step) (see
Next, as illustrated in
Next, as illustrated in
Here, some support plates 11 of the plurality of support plates 11 supporting the airflow generation device 6 in the internal space 100s of the housing container 100 are taken out of the internal space 100s of the housing container 100 to the outside. Then, a part of the airflow generation device 6 is detached from the taken-out some support plates 11. Thereafter, the detached part of the airflow generation device 6 is attached to the windmill blade 42.
Then, such attachment work is repeatedly performed to attach the whole of the airflow generation device 6 to the windmill blade 42.
Accordingly, in this embodiment, it is possible to further effectively prevent the airflow generation device 6 from being driven by the wind and bowing at the time when the airflow generation device 6 is attached to the windmill blade 42. This further facilitates attachment and enables more efficient attachment work in this embodiment. In particular, even in the case of performing the attachment work at high altitude outdoors such as a case of attaching a long flexible airflow generation device 6 (for example, a length of several meters) to the windmill blade 42 without detaching the windmill blade 42 in a large-scale wind power generation system which has been already installed for business, the efficiency of the attachment work can be improved in this embodiment.
As a result, the cost of the attachment work can be reduced in this embodiment. Further, it is possible to prevent bowing of the airflow generation device 6 and therefore to suppress breakage of the airflow generation device 6. Furthermore, an increased efficiency of the wind power generation system can be achieved at a low cost.
Note that the case where the housing container 100 is a circular cylindrical body has been described in this embodiment, but the housing container 100 is not limited to this. The housing container 100 may be a cylindrical body other than the circular cylindrical body. In addition, the housing container 100 may be a container other than the cylindrical body.
In this embodiment, as illustrated in
As illustrated in
As illustrated in
Then, in the state that the housing container 100 has been moved up, the attachment work is performed as in the case of the above embodiment to thereby attach the airflow generation device 6 to the windmill blade 42.
Accordingly, in this embodiment, it is possible to more efficiently prevent the airflow generation device 6 from being driven by the wind and bowing at the time when the airflow generation device 6 is attached to the windmill blade 42. This further facilitates attachment and enables more efficient attachment work in this embodiment.
As a result, the cost of the attachment work can be reduced in this embodiment. Further, it is possible to prevent bowing of the airflow generation device 6 and therefore to suppress breakage of the airflow generation device 6. Furthermore, an increased efficiency of the wind power generation system can be achieved at a low cost.
In this embodiment, as illustrated in
As illustrated in
As illustrated in
Then, the position of the housing container 100 is adjusted using both the second rope 110b and the third rope 110c.
Then, the attachment work is performed in the state to thereby attach the airflow generation device 6 to the windmill blade 42.
Accordingly, in this embodiment, it is possible to more efficiently prevent the airflow generation device 6 from being driven by the wind and bowing at the time when the airflow generation device 6 is attached to the windmill blade 42. This further facilitates attachment and enables more efficient attachment work in this embodiment.
As a result, the cost of the attachment work can be reduced in this embodiment. Further, it is possible to prevent bowing of the airflow generation device 6 and therefore to suppress breakage of the airflow generation device 6. Furthermore, an increased efficiency of the wind power generation system can be achieved at a low cost.
While certain embodiments have been described, these embodiments have been presented by way of example only, and are not intended to limit the scope of the inventions. Indeed, the novel embodiments described herein may be embodied in a variety of other forms; furthermore, various omissions, substitutions and changes in the form of the embodiments described herein may be made without departing from the spirit of the inventions. The accompanying claims and their equivalents are intended to cover such forms or modifications as would fall within the scope and spirit of the inventions.
Number | Date | Country | Kind |
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2014-069054 | Mar 2014 | JP | national |