The present subject matter relates to vacuum cleaners and more particularly to portable vacuum cleaners.
In one embodiment, an attachment for use with a vacuum cleaner includes a head housing defining a brush roll cavity, a motor cavity, and a battery cavity, the battery cavity is substantially cylindrical and defines a central axis, a brush roll configured to be coupled to the head housing and positioned within the brush roll cavity, the brush roll being rotatable relative to the head housing about a rotational axis, and an electric motor disposed within the motor cavity and configured to drive the brush roll, an output shaft of the electric motor being rotatable about a rotational axis. The rotational axis of the brush roll is substantially parallel to the rotational axis of the output shaft of the electric motor and the central axis of the battery cavity. The rotational axis of the output shaft of the motor is offset rearward of the rotational axis of the brush roll by a first distance. The central axis of the battery cavity is offset rearward of the rotational axis of the output shaft of the motor by a second distance.
In another embodiment, an attachment for use with a vacuum cleaner includes a head housing defining a brush roll cavity, a motor cavity, and a battery cavity, the battery cavity is substantially cylindrical defining a central axis, a brush roll configured to be coupled to the head housing and positioned within the brush roll cavity, the brush roll being rotatable relative to the head housing about a rotational axis, an electric motor disposed within the motor cavity and configured to drive the brush roll, an output shaft of the electric motor being rotatable about a rotational axis, and a suction tube extending from the head housing and configured to engage the vacuum cleaner, the suction tube defining a suction inlet at an outlet of the brush roll cavity and extending from the suction inlet to a suction outlet. At least a portion of the suction tube overlaps a portion of the motor when viewed in a direction along the rotational axis of the output shaft of the motor. The suction tube does not overlap the battery cavity when viewed in a direction along the central axis of the battery cavity.
In yet another embodiment, an attachment for use with a vacuum cleaner includes a head housing defining a brush roll cavity, a motor cavity, and a battery cavity, the battery cavity defining a central axis, a brush roll configured to be coupled to the head housing and positioned within the brush roll cavity, the brush roll being rotatable relative to the head housing about a rotational axis, and an electric motor disposed within the motor cavity and configured to drive the brush roll, an output shaft of the electric motor being rotatable about a rotational axis. The battery cavity has an opening on a first sidewall of the head housing through which a battery is insertable into and removable from the battery cavity via translation along the central axis. The battery cavity has a length measured along the central axis. The motor has a length measured along the rotational axis of the output shaft of the motor. The length of the battery cavity is spaced apart from the length of the motor such that the length of the motor and the length of the battery cavity do not overlap.
Other aspects of the present subject matter will become apparent by consideration of the detailed description and accompanying drawings.
Before any embodiments of the present subject matter are explained in detail, it is to be understood that the present subject matter is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The present subject matter is capable of other embodiments and of being practiced or of being carried out in various ways.
The brush roll cavity 112 is located adjacent the front side 124 of the head housing 104 and is nearer to the front side 124 than the motor cavity 116 and the battery cavity 120. In the embodiment shown, the brush roll cavity 112 extends nearly completely (e.g., at least 90%) the length of the head housing 104 between the first and second sidewalls 132, 136. Further, the brush roll cavity 112 extends vertically between the bottom side 140 and the top side 144. A brush roll 148 is positioned within the brush roll cavity 112 and is configured to rotate within the brush roll cavity 112. In some embodiments, a portion of the housing 104 defining the brush roll cavity is transparent and/or translucent such that the brush roll 148 is visible within the brush roll cavity 112 through the head housing 104.
The brush roll 148 includes a generally cylindrical body 152 having bristles 156, fins 158 and/or other debris collection devices extending radially outward from the body 152. In some embodiments, one or more fin 158 extend around the body 152 in a helical pattern between the two ends of the body 152. Other embodiments may have linearly extending fins or no fins. In some embodiments, other debris collection devices can include an anti-hair wrapping feature. In one embodiment, the fins 158 can provide an anti-hair wrapping feature. The brush roll 148 is mounted within the brush roll cavity 112 and is configured to rotate about a rotational axis a1. The rotational axis a1 extends generally perpendicular to the first and second sidewalls 132, 136 of the head housing 104. The brush roll cavity 112 includes an opening 168 (
The brush roll 148 shown in the figures and described within the specification is only one of a plurality of different types and designs of brush rolls usable with the accessory. Different brush rolls may include bristles of different thicknesses, stiffnesses, and arrangements. Additionally, different material types may be employed, such as, for example, a microfiber type brush roll. Further, designs of other brush rolls may include different debris collection devices beyond fins and bristles.
The brush roll cavity 112 includes a brush roll cavity inlet 160 defined in the bottom side 140 of the head housing 104. The brush roll cavity inlet 160 extends substantially the same length as the brush roll 148 such that when the brush roll 148 is mounted within the brush roll cavity 112, at least some of the bristles 156 of the brush roll 148 protrude through the inlet 160 and into engagement with the ground surface. In some embodiments, the inlet 160 is rectangular. The brush roll cavity inlet 160 is a debris inlet through which debris is introduced into the attachment 100. As the brush roll 148 is rotated within the brush roll cavity 112 about the rotational axis a1, the brush roll loosens and/or grabs debris from the ground surface. When the attachment 100 is coupled to the vacuum device 10, the vacuum device 10 generates a suction airflow that draws debris into the attachment 100 through the inlet 160.
The brush roll cavity 112 additionally includes a brush roll outlet 164 through which the debris in the brush roll cavity 112 is moved out of the brush roll cavity 112. The brush roll outlet 164 is narrower than the brush roll inlet 160 and is centered between the first and second sidewalls 132, 136 of the head housing 104. Additionally, while the inlet 160 is located at the bottom side 140, the outlet 164 is located at or adjacent to the top side 144. The brush roll outlet 164 introduces debris from the brush roll cavity 112 into the inlet 172 of the suction tube 108.
The suction tube 108 is a generally linear tube extending upward and rearward from the top side 144 of the head housing 104. In some embodiments, the suction tube 108 is overmolded onto the head housing 104 at the brush roll outlet 164. The suction tube 108 is hollow, defining an interior passageway that extends from the suction inlet 172 at the outlet 164 of the brush roll cavity 112 to a suction outlet 176 at an opposite end. As shown in
The motor cavity 116 is positioned rearward of the brush roll cavity 112 (i.e., nearer to the rear side 128 than the brush roll cavity 112). The motor cavity 116 is offset left-to-right, located nearer to the second sidewall 136 than the first sidewall 132. The motor cavity 116 is positioned entirely between the suction tube 108 and the second sidewall 136. A motor 184 is positioned within the motor cavity 116 of the head housing 104. The motor 184 includes an output shaft 188 that rotates (i.e., when energized) about a rotational axis a2. The motor 184 is generally cylindrical, substantially centered on the rotational axis a2 of the output shaft 188. The output shaft 188 is coupled to a transmission 192 (e.g., a plurality of gears and/or belts), which is coupled to the brush roll 148 such that rotation of the output shaft 188 of the motor 184 about axis a2 generates rotation of the brush roll 148 about axis a1. The rotational axis a2 of the motor 184 is generally parallel to the rotational axis a1 of the brush roll 148.
The battery cavity 120 is a substantially cylindrical cavity defining a central axis a3. The central axis a3 extends generally parallel to the rotational axes a1, a2 of the brush roll 148 and the motor output shaft 188. The battery cavity 120 is positioned rearward of the motor cavity 116 (i.e., nearer to the rear side 128 than the motor cavity 116). The battery cavity 120 extends between an opening 208 in the first sidewall 132 and an electrical connector 216. A removable battery 196 is insertable into the battery cavity 120 and is configured to engage the electrical connector 216 to provide power to the motor 184. In some embodiments, the removable battery 196 is a 4V rechargeable battery. The removable battery 196 includes a generally cylindrical body 200 sized to slide within the battery cavity 120 along the central axis a3. A cap 204 is coupled to the cylindrical body 200 and extends outside of the battery cavity 120 to provide a grip for a user to grasp the battery 196 when installed within the battery cavity 120. As shown in
A power input 220 is provided on the attachment 100 (e.g., on the top side 144 of the head housing). The power input 220 may be formed as a button, a switch, or another user input. The power input 220 is movable between an engaged position and a disengaged position. In the engaged position, the motor 184 is energized to rotate the brush roll 148 within the brush roll cavity 112. In the disengaged position, the motor 184 is deenergized such that the output shaft 188 does not rotate and the brush roll 148 is not rotated by the motor 184. In some embodiments, a mode selection input may additionally be provided on the attachment 100 to operate the attachment 100, and specifically the motor 184 and brush roll 148 in various modes such as, high speed, low speed, constant speed, variable speed, forward, reverse, etc.
With reference to
A work light 228 is positioned on the front side 124 of the head housing 104 of the accessory 100 and is configured to illuminate the ground surface ahead of the accessory 100 that is to be cleaned. In the embodiment shown, the work light 228 is an LED work light having one or more (e.g., two) LEDs positioned behind a translucent (or transparent) screen. The work light 228 is positioned above the brush roll cavity 112 and is generally centered between the first and second sides 132, 136 of the head housing 104. The work light 228 may be turned on automatically when the accessory 100 is turned on (via the power input 220). Alternatively, the work light 228 may have a separate power switch or may turn on in low-light environments (e.g., in response to a signal from a light sensor).
A printed circuit board assembly (PCBA) 250 is provided within the head housing 104. As shown in
The PCBA 250 is a controller for the attachment 100. The PCBA 250 controls operation and monitoring of the battery 196 and the motor 184. The PCBA 250 controls operations of the motor 184 including activating the motor 184 (i.e., turning the motor 184 on such that the output shaft 188 rotates), deactivating the motor 184 (i.e., turning the motor 184 off such that the output shaft 188 does not rotate), and, if the motor 184 is a variable speed motor, controlling the speed of the motor 184 (i.e., the speed of the output shaft 188 of the motor 184), thereby controlling the rotational speed of the brush roll 148. Additionally, the PCBA 250 monitors operation of the accessory 100 to identify anomalies (e.g., as a stall from an item caught in the brush roll 148 resulting in a current spike) and modify operation of the battery 196 and/or motor 184 in response. The PCBA 250 further controls the output of the indicator light 224 to change whether the indicator light 224 is on or off, the color (e.g., red, green) of the indicator light 224, and/or the pattern (e.g., solid light, blinking light at a first speed or pattern, blinking light at a second speed or pattern, etc.) of the indicator light 224. Further still, in some embodiments, the PCBA 250 sets and/or changes the threshold value of the battery 196 that dictates the output of the indicator light 224 based on the current draw level of the motor 184 during operation. The PCBA 250 also controls operation of the LED work light 228 (e.g., turning the work light 228 on and off).
As shown in
In contrast, as shown in
The length L2 of the battery cavity 120 and the length L1 of the motor 184 do not overlap one another such that a gap is present between the lengthwise extents of the motor 184 and the battery cavity 120. The collective lengths L1 and L2 of the motor 184 and battery cavity 120 correspond to a majority (e.g., over 50%, over 75%) of the overall length L3 of the head housing 104. As the lengths L1 and L2 do not overlap with one another, the width w1 of the motor 184 and the width w2 of the battery cavity 120 are capable of overlapping, as shown in
With continued reference to
In some embodiments, the distance d1 between the rotational axes a1 and a2 of the brush roll 148 and the motor output shaft 188 is greater than the distance d2 between the rotational axis a2 of the output shaft 188 of the motor 184 and the central axis a3 of the battery cavity 120 as the brush roll cavity 112 has a larger diameter than the width w1 of the motor cavity. In some embodiments, the distance d2 is at least 40% (e.g., 40%-70%, 40%-100%) of the distance d1.
In some embodiments, the attachment 100 is not itself a vacuum device as it omits a system for generating a suction airflow but is instead an attachment 100 for collecting debris when coupled to a vacuum device 10. In some embodiments, the attachment 100 is separable from the vacuum device 10.
Although the present subject matter has been described in detail with reference to certain preferred embodiments, variations and modifications exist within the scope of one or more independent aspects of the subject matter as described.