The present disclosure is directed generally to the field of locomotives, and particularly to installation of an attachment structure, such as an end of train device (EOT), to a railroad coupler.
Railroad couplers include articulated coupling arrangements that are used for the purpose of connecting adjacently arranged ends of railway transport vehicles. Railroad couplers may often be used as a mounting point for attachment structures, such as an end of train device (EOT). An EOT is typically installed on a railroad coupler fixed to the last train car of many modern freight trains. An EOT may house one or more sensors, for example for measuring brake pipe pressure, among others, and may also contain data communication equipment for transmitting sensor data to the locomotive crew.
To install an EOT to a railroad coupler, a mounting apparatus is used, which typically provides a mechanism for locking and unlocking the EOT in relation to the railroad coupler. For this purpose, the mounting apparatus may include a locking member which may be rotated from an unlocked position to a locked position, and vice versa. The torque applied for locking the EOT may lead to failure of the locking member and/or other parts of the mounting apparatus over a period of time.
Briefly, aspects of the present disclosure are directed to an improved apparatus for mounting an attachment structure to a railroad coupler, and a corresponding method that may be used, in some embodiments, to retrofit an existing apparatus with the improved features.
A first aspect of the disclosure sets forth an apparatus for mounting an attachment structure to a railroad coupler. The apparatus comprises a base comprising a first clamp face, a mounting portion for the attachment structure and an elongated sleeve extending from the mounting portion. The sleeve is insertable through attachment structure. The apparatus further comprises a locking member comprising a hook defining a second clamp face and a lock shaft extending from the hook, the lock shaft being hollow for at least a portion of the length thereof and insertable through a first end of the of the sleeve adjacent the mounting portion. The apparatus further comprises a bolt comprising a bolt head and a bolt shaft. The bolt shaft is insertable through a second end of the sleeve opposite the first end and configured to be in threaded engagement with an inner surface of the hollow portion of the lock shaft after the lock shaft is inserted through the first end of the sleeve. The locking member is configured to be rotated from an unlocked position to a locked position by torque applied via the bolt head, whereby the locking member is pulled inside the sleeve and the second clamp face aligns with the first clamp face to clamp a portion of the railroad coupler therebetween. The apparatus further comprises one or more spring elements configured to be compressible by relative movement between the bolt and the base responsive to the applied torque, to produce a clamping force between the first and second clamp faces. Compression of the one or more spring elements causes a first surface to mechanically engage with a second surface to generate a mechanical torque that opposes the applied torque.
A second aspect of the disclosure sets forth a method for mounting an attachment structure to a railroad coupler. The method comprises arranging a base, a locking member, a bolt and one or more spring elements. The base comprises a first clamp face, a mounting portion for the attachment structure and an elongated sleeve extending from the mounting portion, the sleeve having a first end adjacent the mounting portion and a second end opposite the first end. The locking member comprises a hook defining a second clamp face and a lock shaft extending from the hook, the lock shaft being hollow for at least a portion of the length thereof. The bolt comprises a bolt head and a bolt shaft. The method comprises inserting the sleeve of the base through the attachment structure, inserting the bolt through the second end of the sleeve, and inserting the lock shaft through the first end of the sleeve such that the bolt shaft is in threaded engagement with an inner surface of the hollow portion of the lock shaft. The method then comprises rotating the locking member from an unlocked position to a locked position by torque applied via the bolt head, whereby the locking member is pulled inside the sleeve and the second clamp face aligns with the first clamp face to clamp a portion of the railroad coupler therebetween. The one or more spring elements are compressed by relative movement between the bolt and the base responsive to the applied torque, to produce a clamping force between the first and second clamp faces. Compression of the one or more spring elements causes a first surface to mechanically engage with a second surface to generate a mechanical torque that opposes the applied torque.
The foregoing and other aspects of the present disclosure are best understood from the following detailed description when read in connection with the accompanying drawings. To easily identify the discussion of any element or act, the most significant digit or digits in a reference number refer to the figure number in which the element or act is first introduced.
Various technologies that pertain to systems and methods will now be described with reference to the drawings, where like reference numerals represent like elements throughout. The drawings discussed below, and the various embodiments used to describe the principles of the present disclosure in this patent document are by way of illustration only and should not be construed in any way to limit the scope of the disclosure. Those skilled in the art will understand that the principles of the present disclosure may be implemented in any suitably arranged apparatus. It is to be understood that functionality that is described as being carried out by certain system elements may be performed by multiple elements. Similarly, for instance, an element may be configured to perform functionality that is described as being carried out by multiple elements. The numerous innovative teachings of the present application will be described with reference to exemplary non-limiting embodiments.
To facilitate understanding of the various views shown in the drawings, reference may be made to the mutually orthogonal X, Y, and Z axes that are consistently defined in the drawings.
Referring to
The base 102 comprises a first clamp face 114, a mounting portion 116 for mounting the EOT and an elongated sleeve 120 extending from the mounting portion 116. The first clamp face 114 of the base 102 cooperates with a second clamp face 124 of the locking member 104 to clamp a portion of the railroad coupler 400 therebetween, as shown in
The locking member 104 comprises a hook 122 defining the second clamp face 124 and a lock shaft 126 extending from the hook 122. The lock shaft 126 is insertable into the sleeve 120 through the first end 128, such that the hook 122 remains outside the sleeve 120. The lock shaft 126 is hollow, for least a portion along its length. The hollow portion is adjacent to an end of the lock shaft 126 opposite to the hook end, and is internally threaded.
The bolt 106 comprises a bolt head 132 and a bolt shaft 134. The bolt shaft 134 is insertable through the second end 130 of the sleeve 120. An end portion of the bolt shaft 134 is externally threaded (see
In the shown configuration, the apparatus 100 further includes a nut 108 installable on the bolt shaft 134. The nut 108 is insertable through the second end 130 of the sleeve 120 and configured to be in a threaded engagement with an inner surface of the sleeve 120. For this purpose, the nut 108 is externally threaded and the sleeve 120 is internally threaded for at least a small portion of its length adjacent to its second end 130 (see
The one or more spring elements 110 are positionable between the nut 108 and the bolt head 132. The spring elements 110 may include, for example, washers. The present configuration may use one or more Belleville washers or any other construction that allows the washers 110 to be axially compressible in relation to the bolt axis. The one or more washers or spring elements 110 are compressed by torque applied to the bolt head 132 to produce a clamping force between the first clamp face 114 and the second clamp face 124. The number and arrangement of washers or spring elements 110 used may be a matter of design choice based on the clamping force desired.
The assembly of the apparatus 100 involves the steps of arranging the base 102, the locking member 104 and the bolt assembly on the site of the railroad coupler 400. The one or more spring elements (in this example, washers) 110 are mounted on the bolt shaft 134 and slid all the way to the bolt head 132. The nut 108 may then be installed on the bolt 106 such that the one or more spring elements 110 are positioned between the nut 108 and the bolt head 132. Subsequently the sleeve 120 of the base 102 is inserted (from the end 130) through a hole in the EOT housing. Next, the bolt 106 is inserted through the second end 130 of the sleeve 120 and the nut 108 is tightened into a threaded engagement with an inner surface of the sleeve 120. Thereafter, the lock shaft 126 is inserted through the first end 128 of the sleeve 120 such that the bolt shaft 134 is in threaded engagement with an inner surface of the hollow portion of the lock shaft 126. The EOT may be fastened to the mounting points 118 on the base 102 by bolts.
Once the apparatus 100 is assembled, the locking member 104 may be rotated from an unlocked position (see
The large applied torque during installation of the EOT transfers high loads to the locking member 104. For example, high torque on the handle 138 may generate a high axial load on the lock shaft 126, leading to bending failure of the locking member 104. The high torque on the handle 138 may also transfer a high torque to the base 102 through the step 148 and the pin 142. This high torque may cause failure of the lock shaft 126, the step 148, as well as the base 102.
Aspects of the present disclosure address the above described problem by providing a built-in feature that produces an opposing mechanical torque (for example, by frictional forces or interlocking forces) responsive to the applied torque. Specifically, the embodiments described herein are designed such that, responsive to the applied torque, the compression of the one or more spring elements due to relative motion between the base and the bolt causes a first surface to mechanically engage with a second surface, to generate a mechanical torque that opposes the applied torque. The opposing mechanical torque significantly reduces the axial force and torque on the lock shaft and step and the guide channel of the base, thereby prolonging the lifetime of these components.
In one embodiment, a recess may be formed into either the first surface or the second surface, for receiving therein the one or more spring elements. The recess may be sized to a length that fully accommodates the one or more spring elements in a compressed state of the one or more spring elements, and partially accommodates the one or more spring elements in their uncompressed state. This allows the first and second surfaces to remain separated when the one or more spring elements are in their uncompressed state and the first and second surfaces to contact directly when the one or more spring elements are in their compressed state.
In a first implementation of the above, the first surface is an axial end face of the bolt head and the second surface is an axial end face of the nut. The term “axial” in this context pertains to the bolt axis. An exemplary implementation is illustrated in
Referring to
Referring to
In the shown embodiment, the engaging surfaces 604, 704 (see
In another variant, the engaging surfaces 604, 704 may be provided with interlocking features, such as ridges and/or grooves. The interlocking features of the surfaces 604, 704, when engaged, would produce a mechanical torque (beyond a frictional torque) to oppose the applied torque. In still other variants, a combination of frictional and interlocking features may be employed.
In a different implementation, a similar effect may be realized by designing a recess into the bolt head instead of the nut. Like in the described embodiment, the recess in the bolt head may be sized to accommodate the one or more spring elements fully in their compressed state but only partially in their uncompressed state. This would ensure that the axial end faces of the bolt head and that of the nut mechanically engage when the one or more spring elements are sufficiently compressed by the applied torque, to generate a mechanical torque (e.g., using frictional and/or interlocking features) to oppose the applied torque. As in the previously described embodiment, the recess in the bolt head may be delimited by a wall such the one or more spring elements are compressible between that wall and the axial end face of the nut.
In yet other implementations, the use of a nut may be obviated, and the features of the nut may be built into the base or into the attachment structure itself. For example, in one embodiment, the first and second mechanically engageable surfaces may be realized by an axial end face of the bolt head and an axial end face of the sleeve of the base, respectively. In another embodiment, the first and second mechanically engageable surfaces may be realized by an axial end face of the bolt head and a surface of the attachment structure (in this example, the surface of the EOT 500 visible in
Additionally or alternate to the above described embodiments, the mechanically engaging surfaces that generate the opposing mechanical torque may be realized by still other pairs of surfaces. For example, in one embodiment, a first mechanically engaging surface may be realized by the outer surface of the bolt shaft 706, such as in a shank portion 710 of the bolt shaft 706 (see
The assembly of the apparatus 800 is largely similar to that of the apparatus 100, the description of which will not be repeated. In the case of the apparatus 800, as a torque is applied to rotate the locking member 104 from an unlocked to a locked position, the compression of the one or more spring elements due to relative motion between the base and the bolt causes a first surface to mechanically engage with a second surface, to generate a mechanical torque that opposes the applied torque. In one embodiment, the method may involve retrofitting an existing mounting apparatus (such as the apparatus 100) with the improved features as described herein above. The retrofit may involve replacing a used bolt and a used nut with a replacement bolt and a replacement nut that have the features according to any of the above described embodiments.
The system and processes of the figures are not exclusive. Other systems and processes may be derived in accordance with the principles of the disclosure to accomplish the same objectives. Although this disclosure has been described with reference to particular embodiments, it is to be understood that the embodiments and variations shown and described herein are for illustration purposes only. Modifications to the current design may be implemented by those skilled in the art, without departing from the scope of the disclosure.