The inventive subject matter pertains, generally but not exclusively, to an attachment system that secures an item of footwear to the wearer's feet and legs. In particular embodiments, the attachment system relates to boots, for example, as used in motocross sports.
The upper of motocross boots usually comprise two portions or flaps that overlap each other and that are secured to each other when the boot is worn. The two portions are usually secured by a buckle-type fastener. An example of an attachment system for securing boots to a rider's feet and legs and generally showing a boot configured for use in motorcycle sports is described in U.S. Pat. No. 7,866,065, which is hereby incorporated by references in its entirety for all purposes.
There are several problems associated with conventional attachment systems. For example, the alignment of the buckle assembly and receiver is often somewhat off due to variations in fit or environmental conditions, such as dirt getting caught in the mechanism, thereby interfering with the effectiveness of the system and overall fit of the boot.
Some prior art patents describe multi-part buckle assemblies that allow some movement between boot portions. For example, U.S. Pat. No. 3,818,547 and U.S. Pat. No. 3,654,670 describe a buckle assembly for ski boots. U.S. Pat. No. 3,818,547 describes a buckle assembly with a tension lever interacting with a row of teeth. The tension lever is hingedly coupled to a swivel plate which forms an extension of the tension lever. U.S. Pat. No. 3,654,670 describes a clamping loop that interacts with a toothed tensioning lever. The tension lever is coupled to a clamping loop that swings freely with an adjustable plate, which in turn is coupled to an instep portion of a boot. Another example of an adjustable tightening device is described in U.S. Pat. No. 6,622,400. The device allows for a transverse movement between a cap and a base plate. Another example of a tensioning/release mechanism for a buckle device of a skate is described in U.S. Pat. No. 6,640,396. The strap may be adjusted for tightness when the release arm is in the closed position. Pivotal movement of release arm relative to the base is limited by a push member. Some attempts have been made to align parts of the attachment system with magnetic fasteners, such as described in U.S. Pat. No. 6,532,687. These magnetic fasteners, however, provide insufficient tensioning for boot portions.
In the known systems, however, dirt and debris can accumulate in the gaps and spaces around the individual parts leading to misalignment of the parts and making the system prone to damage. Additionally, misalignment of the parts can create pressure points in the boot that cause the wearer to experience some discomfort. Furthermore, the system often includes numerous parts which makes the overall system rather bulky.
Accordingly there is a need for an improved attachment system wherein the attachment system has a low and sleek profile that reduces pressure point discomfort, wherein the buckle parts are aligned to provide a strong and reliable connection between two portions while allowing moveability between the parts in the transverse direction to prevent debris from interfering with the functioning of the system, wherein the system is ergonomically designed, and wherein the construction of the attachment system is efficient and cost-effective.
The following figures show embodiments according to the inventive subject matter, unless noted as showing prior art.
Representative embodiments according to the inventive subject matter are shown in
The inventive subject matter is directed to an attachment system (e.g., systems 100, 200) that secures two parts together. The attachment system may be configured for use with any other type of footwear, though it may be particularly useful with protective footwear intended for use with a motorized or non-motorized vehicle, (e.g., motocross boot, or other sports, e.g.) or as ski boots or skates, where opposing portions of an upper need to be pulled tightly together.
The inventive subject matter secures boots to the wearer's feet and legs. In particular, the attachment system may secure the upper portions of sports boots, such as motocross boots.
The attachment system may have two parts, for example, a buckle assembly 110 coupled to a first flap of the boot 10, and a receiver 120 coupled to a second portion of the boot. The buckle assembly 110 may include a clasp 111 and a buckle strap 112. The buckle strap 112 may have a fixed end 112a attached to a first portion of the boot upper. The receiver 120 may be attached to the second portion of the boot upper by an anchor 121 and fasteners, as explained in connection with the system 200, a fastener can define an anchor engagement portion of an anchor member 220.
Upon closing of the attachment system, a user engages the clasp 111 and the receiver 120 by sliding the clasp 111 in a recess 121 or indentation in the receiver. The clasp 111 and receiver 120 include a pivot point, e.g. first pivotable surface 113 pivotably engaged in a complementary recessed region 123, that allows the clasp to engage the receiver. The user pulls the clasp 111 and/or the receiver 120 forward so that the receiver pivots into a closed position and secures the buckle assembly in the locked down position (
As used herein the “transverse direction” of the attachment system refers to a direction generally along the width of the system. This direction may generally be perpendicular to the longitudinal tensioning direction L of the system or could be at an angle relative to the longitudinal direction L. The clasp 111 may be able to move relative to the receiver 120 in both left and right transverse directions, for example angling outward from a longitudinal axis of the system or a central axis of the first pivotable surface.
The clasp 111 may have a grip 114 at a first free end of the clasp, and a buckle strap 112 coupled to the other end 117 of the clasp. The clasp 111 may have an elongated portion 115, a first pivotable surface 113, and a portion 116 for coupling to the strap.
The receiver 120 may have an elongated recess 127 and a second pivotable surface 123. The elongated recess 127 may be adapted to slideably receive the elongated portion 116 of the clasp 111. The second pivotable surface 123a of the receiver 120 is sufficiently complementary shaped to the first surface 113 so that the first and second pivotable surfaces engage each other. The interaction between the first and second pivotable surfaces 113, 123a allows relative movement between the clasp 111 and receiver 120 in both transverse directions of the attachment system 100 when the attachment system is in the closed position, that is when the buckle assembly 110 is locked down in the receiver 120 and the first and second portions of the boot upper are secured relative to each other in the longitudinal direction L of the attachment system.
Another advantage of the system is the ease of release of the attachment system. The clasp 111 can be released by one hand. By lifting the free end 118 of the clasp upward, the receiver 120 moves upward as well and flips backward thereby releasing tension and allowing the clasp 111 to be removed from the receiver in a single movement.
A closed and locked buckle that is fully engaged with the buckle anchor offers a secure attachment that resists accidental opening due to vibration, jarring, or physical impact. The closed attachment system has an overall sleek and low profile that is contoured to follow a curved line of the footwear. The buckle assembly allows a one-step release action. The ergonomic grip 114 at the free end 118 of the clasp 111 allows a user to release the clasp from the anchor base with one action. A wearer may open a closed system by pulling the grip away from the anchor base 121a. Releasing the clasp will pull up the receiver as well. The receiver 120 rotates backward along the anchor pivot 124. Within the same action, during the follow-through, the clasp 111 is automatically decoupled from the buckle lever.
In one possible embodiment, a clasp 111 with a pivot point 113 allows the clasp to pivotably float in or on the receiver 120 on the strap 112. In some embodiments, surfaces on the clasp 111 may have sufficiently complementary shapes so as to allow pivoting or sliding movements along one or more axes. For example, a ball and cup arrangement wherein a ball-shaped element of the clasp 111 fits into a cup-like recess of the receiver, allowing the buckle to move relative to the receiver in a transverse direction. As a result of this moveable clasp, a front part of the boot, for example a shin guard, may also be allowed to move relative to the rest of the boot. The freedom of motion of the clasp within the receiver is illustrated with arrows 20 in
An objective is to reduce binding of the buckle system while the boot moves through its range of motion. For example, 1-8 degrees of pivot, or float, or thereabouts, is suitable to achieve the objective.
The clasp 111 includes an elongated member 116 having a first end 118 and a second end 117. The first end 118 of the elongated member is free and may have a grip portion 114 that is ergonomically designed. An ergonomically contoured shape refers to a shape that may be contoured to minimize physical effort, minimize possible discomfort and hence maximize efficiency to open or close the attachment system. For example, the grip 114 may be a distinct part made of a soft rubber material that enhances gripping by a user and that is contoured upwards at the upper portion of the free end of the clasp thereby providing a portion for a user to grab and move away from the boot to unlock the attachment system. The soft rubber material and overall shape of the grip 114 do not interfere with the overall comfort and effectiveness of the attachment system.
The second end 117 of the elongated portion 116 is adapted to be coupled to a strap 112, for example, as shown in
The elongated portion 116 of the clasp 111 includes a first pivotable surface 113, such as curved element wherein the curved sides form the widest portion of the elongated portion from a top view of the clasp.
In the embodiment shown in the figures, the pivotable surface 113 of the clasp 111 is a hemispherical portion with the curved side integrated with the elongated portion 116 and the base 113c of the hemispherical portion facing away from the elongated portion. Optionally, the curved element of the clasp 111 may be hollowed at the inner surface of the clasp, creating a recess 113b which houses the buckle base mounting screw when fastened.
In other embodiments, the first pivotable surface may be a sphere, ball-shaped, or spheroid element. Some embodiments may have pivotable surfaces including differently shaped elements that allow the clasp to move within the receiver, for example, one or more toothed portions, such as gear-like elements, that allow some pivoting motion of the cap within the receiver.
When the buckle assembly is engaged with the receiver, the attachment system is closed by pulling the clasp and receiver forward. In
In some embodiments, the pivot axis 125 may be formed by an elongated cylindrical pin 124 that cooperates with openings in the receiver. When moving the attachment system towards the closed position, the clasp 111 and receiver 120 move forward and the pivotable surface 113 of the clasp 111 rotates in the complementary recess 123 of the receiver 120 while the receiver 120 and clasp 111 are being pulled forward.
The receiver 120 may have a generally rectangular shape. An example of a receiver 120 coupled to an anchor 121 is shown in
The elongated portion 116 may further have a curved extending part positioned between the pivotal surface and free end of the elongated portion. This extending part may cooperate with the receiver 120 and/or anchor base 121a to tension the clasp 111. For example, as shown in
The attachment system further may include an anchor 121 for coupling the receiver 120 to a boot portion. The anchor 121 has a base 121a and two protruding wings extending upward from the base. In other embodiments, the base may be integral with the upper portion. The protruding wings are transversely connected by an anchor pivot 124 that couples the receiver 120 to the base 121. The receiver rotates around the wings 124b and the anchor pivot 124. The anchor pivot 124 may be formed by an elongated cylindrical pin positioned between the wings of the base and extending through the base wings to extend through openings in the receiver. To hold the pivot pin 124 in place the pin ends on both sides with enlarged heads. The length of the pin 124 is generally fitted to the width of the base and receiver. The receiver is coupled to the pivot pin so that the receiver is rotatable around the anchor pivot. Upon closing of the attachment system, the receiver rotates in the anchor base and the clasp extends forward of the receiver thereby tensioning the clasp and buckle strap.
The anchor 121 may be glued or bonded onto a portion of the upper, or the anchor may be mechanically fixed to the upper via bolts, rivets, snaps, screws, stitching, staples and the like.
An item of footwear may be made by providing a sole unit with an upper and an attachment system such as described above. The sole unit may be composed of conventional materials providing suitable stiffness and protection, including plastics, rubbers, natural or synthetic compressed leather, or combinations thereof, including laminated sole units having layers of different materials. Optionally, a metal plate may be sandwiched within layers of the sole unit, a layer of compressible sponge or foam material can be added within the sole, and/or a metal toe plate may be mounted on the front toe area of the sole. The upper is attached to the sole unit and extends upwardly therefrom and wraps around at least a portion of the lower leg of a wear. It has an opening for receiving a wearer's foot when the boot is secured to a wearer's leg. The boot typically is sized to receive the wearer's foot, ankle, and at least a portion of the wearer's lower leg. The upper may include several different components that serve functional or protective needs of a wearer, for example an impact shield, an attachment system, optional design indicia, a toe/instep control area for contacting the motorcycle, a foot/leg encasement, a protective heel plate, a thermal laminate, and/or a top gasket. Any suitable material that provides the minimum physical characteristics may be used to construct each part of the upper.
The buckle assembly and receiver may be made from any suitable, rigid material including, but not limited to rigid thermoplastics, such as PVC (polyvinyl chloride) or PS (polystyrene); metals or alloys, such as stainless steel, brass, aluminum, tungsten, or nickel; and composite materials, such as molded carbon fiber or fiberglass composites. Additionally, combinations of these materials may be used.
The attachment system described herein may be assembled through a variety of manufacturing processes. For example, one or more parts of the attachment system may be manufactured using an injection molding process employing a three-dimensional mold.
Generally speaking, the manufacturing method may include the following steps (which may be accomplished in almost any desired order):
The term “providing” is a non-limiting term meant to encompass any acquisition of a part, such as manufacturing the part or obtaining the part from third-party vendor or supplier.
As described above, a buckle assembly having a clasp and a receiver can constitute a closure for an upper of a boot. In some instances, the upper of the boot can urge together in compression (indicated by arrows 60 in
Some alternative embodiments of innovative uppers are configured to inhibit unintended disengagements between the clasp and the receiver. For example, the attachment system 200 shown in
As shown in
For example, the first engagement portion 250 and the second engagement portion 240 can be removably coupleable with each other so as to limit or altogether eliminate a relative motion between the clasp 211 and the upper 11. The relative motion can include a translation motion and/or a rotation motion relative to one or more orthogonal axes. Such a disengageable, mating engagement is shown in
In some instances, the first engagement portion 250 can be fixedly attached to the upper 11. For example, a component fixedly attached to the upper 11 can define the first engagement portion. As but one example, an attachment screw similar to the one shown in
In other embodiments, the first engagement portion 250 can constitute a unitary construction with the upper 11 of the boot 10. For example, the upper 11 of the boot 10 can include a molded portion and the molded portion can define the first engagement portion 250.
As noted above and shown in
In
In
Other selectively matable engagement configurations are possible, as will be appreciated by those of ordinary skill in the art following a review of this disclosure.
A pivotable coupling, such as a ball-and-socket coupling, can couple the socket member 241 to the free end portion 218 of the clasp 211, as shown in
The alternative attachment system embodiments just described can be easily released by a wearer, as through a one-handed manipulation of the clasp. For example, to release the closure, a wearer can urge a distal end of the receiver 220 in a generally perpendicular direction relative to the upper 11. Such a motion can tend to lift the clasp 211 away from the upper 11, together with the respective engagement portion 240 corresponding to the clasp. As the engagement portion 240 corresponding to the clasp 211 urges away from the engagement portion 250 associated with the upper 11, the first engagement portion and the second engagement portion can disengage from each other, selectively releasing the mating engagement between the first and the second engagement portions. Accordingly, the alternative attachment system embodiments just described provide an easy-to-release attachment system for footwear.
The drawings illustrate specific embodiments, but other embodiments may be formed and structural and logical changes may be made without departing from the intended scope of this disclosure.
Directions and references (e.g., up, down, top, bottom, left, right, rearward, forward, etc.) may be used to facilitate discussion of the drawings but are not intended to be limiting. For example, certain terms may be used such as “up,” “down,”, “upper,” “lower,” “horizontal,” “vertical,” “left,” “right,” and the like. Such terms are used, where applicable, to provide some clarity of description when dealing with relative relationships, particularly with respect to the illustrated embodiments. Such terms are not, however, intended to imply absolute relationships, positions, and/or orientations. For example, with respect to an object, an “upper” surface can become a “lower” surface simply by turning the object over. Nevertheless, it is still the same surface and the object remains the same. As used herein, “and/or” means “and” or “or”, as well as “and” and “or.”
All patent and non-patent literature cited herein is hereby incorporated by references in its entirety for all purposes. Incorporating the principles disclosed herein, it is possible to provide a wide variety of systems configured to render an electrosurgical handpiece inoperable at or near an end of the handpiece's safe useful life, in addition to the systems described above.
The technologies from any example can be combined with the technologies described in any one or more of the other examples. Accordingly, this detailed description shall not be construed in a limiting sense, and following a review of this disclosure, those of ordinary skill in the art will appreciate the wide variety of attachment systems that can be devised using the various concepts described herein. Moreover, those of ordinary skill in the art will appreciate that the exemplary embodiments disclosed herein can be adapted to various configurations without departing from the disclosed principles. Thus, in view of the many possible embodiments to which the disclosed principles can be applied, it should be recognized that the above-described embodiments are only examples and should not be taken as limiting in scope. Therefore, we claim all that comes within the scope and spirit of the following claims, and reserve the right to claim in the future any or all aspects of any innovation shown or described herein.
This application claims the benefit of and priority to U.S. Provisional Application Ser. No. 61/757,650, filed Jan. 28, 2013, and U.S. Provisional Application Ser. No. 61/839,316, filed Jun. 25, 2013, the contents of which are hereby incorporated by reference as if recited in full herein for all purposes.
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/US14/13438 | 1/28/2014 | WO | 00 |
Number | Date | Country | |
---|---|---|---|
61757650 | Jan 2013 | US | |
61839316 | Jun 2013 | US |