Patent Application
20220033222
Not applicable.
Not applicable.
The invention relates generally to attic lift systems for moving objects to and from an attic, and more particularly to such systems which provide for automated control of the lifting motor based on the position of the lifting platform.
There is a common need to move items upstairs or ladders to a second level floor in a residence, such as an attic floor or second floor living space. For example, homeowners commonly store seasonal items, sporting goods, and other infrequently used tools in the attic to save space in other areas of the home. This task can be risky and difficult, because attic stairs are typically foldable, unstable, steep, and narrow, especially with heavy or bulky items.
Over the years, attic lift systems of varying types have been devised to avoid the risks and difficulties with attic stairs. Some of those systems are U.S. Pat. No. 2,499,791 to Spencer; U.S. Pat. No. 5,535,852 to Bishop; U.S. Pat. No. 7,575,098 to Hartley; and U.S. Pat. Nos. 8,418,814 and 8,851,238 to Byers. Another German patent to Gräve, DE 102005007475 B3, describes an elevator for a disabled person which provides a vertically telescoping unit extendable between a lower floor and an upper floor. The Grave patent illustrates a lifting apparatus mounted to an adjacent wall, such that the disabled person can enter and exit the lifting platform from a direction opposite the wall. While the Grave system is well suited to transport of a disabled person, it is not well suited to movement of boxes and similar cargo, because it cannot be loaded and unloaded from all of its four sides. Furthermore, the requirement that it be mounted to a wall (as opposed to a free standing unit) significantly limits its location options for installation and use. Moreover, the wall-mounted Grave design necessarily requires additional space for installation outside the volume of the lifting platform, in contrast with a centrally lifted platform which is more compact and useful in locations where space is limited. A further published patent application to Crawford, US 2006/0066188, and specifically FIGS. 6-7, discloses a retractable storage system that is raised and lowered via cables from a storage position. One of the primary advantages discussed in Crawford is the protection of the stored material from heat and humidity in the attic, which requires an insulated and sealed enclosure around the shelving when they are in a stored orientation. In other words, Crawford is designed to permit access to the shelves only when the shelves are in a lowered (non-stored) position. Therefore, while Crawford may be suitable for climate controlled storage, it is uniquely unsuitable for loading, moving, and unloading boxes and other items between a lower floor and an attic or upper floor.
What is needed is an attic lift system that is relatively inexpensive to install, simply to operate, and safe to use. The lift system should enable a good seal against the ceiling when the lift system is in a raised position in the attic, as well as a loading platform that can be adjusted to be flush with the attic floor. Moreover, the lift system should provide a limit switch for automatically stopping the operation of the drive assembly when the lifting platform approaches either of its extreme positions when raising or lowering the platform. Finally, the lift system should provide sufficient stabilization to avoid swaying during operation, and ensure proper alignment between the platform and the attic opening.
Therefore, in a preferred embodiment, an attic lift system is provided, comprising a loading platform attached to a lifting frame having a plurality of vertical frame members, wherein the lifting frame includes a closure member positioned below the loading platform and separated from the loading platform by a fixed distance, wherein the fixed distance is approximately equal to the difference in height between the ceiling of the room and the attic floor; and wherein the loading platform includes openings for loading and unloading from all sides of the loading platform; a plurality of telescopic guide members connected to the closure member and a support frame, wherein the support frame includes openings for loading and unloading from all sides of the support frame, and wherein the support frame is fixed to the attic floor above an opening in the attic floor; a plurality of support rods extending from the closure member and threadably engaged with the vertical frame members of the lifting frame, wherein the fixed distance between the loading platform and the closure member can be adjusted to approximate the difference in height between the ceiling of the room and the attic floor; a drive assembly positioned on the support frame and operatively connected to the lifting frame for raising and lowering the loading platform relative to the opening; and a first limit switch operatively positioned on the closure member and in electrical communication with the drive assembly, for detecting when the closure member is adjacent to the room floor, and causing the drive assembly to stop lowering the loading platform.
In another embodiment of the present invention, the drive assembly comprises a motor and winch having a tether connected to the lifting frame.
In a further embodiment, each of the vertical frame members is a tube which includes an internally threaded nut adapted to receive one of the support rods from the closure member.
In another embodiment, the telescopic guide members are adapted to minimize lateral movement of the loading platform.
In a preferred embodiment, the support rods are adjusted sufficient to cause the loading platform to be flush with the attic floor when the lift system is in a fully raised position.
In another preferred embodiment, the invention further comprises a second limit switch positioned adjacent to the drive assembly and adapted to detect when the lifting frame reaches an upper limit corresponding to closure of the opening by the closure member, and to cause the drive assembly to stop raising the loading platform.
Preferably, the support rods are adjusted sufficient to cause the closure member to contact the ceiling and fully close the opening when the lift system is in a fully raised position.
Further preferably, the invention further comprises a remote switch above the attic floor for controlling the operation of the drive assembly, and a wall mounted switch below the ceiling for controlling the operation of the drive assembly.
In another embodiment, the wall mounted switch further comprises a key lock-out device in communication with the wall mounted switch to prevent unauthorized operation of the drive assembly.
For a further understanding of the nature, objects, and advantages of the present invention, reference should be had to the following detailed description, read in conjunction with the following drawings, wherein like reference numerals denote like elements.
Before the subject invention is further described, it is to be understood that the invention is not limited to the particular embodiments of the invention described below, as variations of the particular embodiments may be made and still fall within the scope of the appended claims. It is also to be understood that the terminology employed is for the purpose of describing particular embodiments, and is not intended to be limiting. Instead, the scope of the present invention will be established by the appended claims.
In this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural reference unless the context clearly dictates otherwise. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood to one of ordinary skill in the art to which this invention belongs.
Turning now to
A plurality of telescopic guide members 6 are connected between the closure member 5 and a support frame 7, wherein the support frame 7 is a rigid fixed frame positioned on a support structure 8 above an attic opening 9. Importantly, the support frame 7 also includes openings for loading and unloading from all sides of the loading platform 2, unlike other lift systems seen in the prior art as explained above. The telescopic guide members 6 are constructed with sufficient structural rigidity to minimize lateral movement of the loading platform 2 during the raising or lowering operations.
The support structure 8 is generally the combination of joists, ceiling, and attic floor, and includes an upper surface 10 (typically the attic floor) and a lower surface 11 (typically the ceiling, which may comprise sheetrock) separated by a second distance D2.
As best shown in the front view of
A drive assembly 13 is positioned on the support frame 7 and operatively connected to the lifting frame 3 for raising and lowering the loading platform 2 relative to the opening 9. In a preferred embodiment, the drive assembly 13 comprises a motor and winch combination 15 having a tether or cable 16 passing through a guide pulley 17 and then a lifting pulley 18 attached to the top of the lifting frame 3. The drive assembly may be optionally covered by an outer cage constructed of plastic or sheet metal.
A first limit switch 14, such as a micro plunger or optical switch, is operatively positioned on the closure member 5 and in electrical communication with the drive assembly 13, for detecting when the closure member 5 is adjacent to a ground floor G, and causing the drive assembly 13 to stop lowering the loading platform 2. The limit switch 14 can communicate with the drive assembly 13 either by wires or wirelessly, such as through a module and relay mounted in a junction box located on the support frame 7 and electrically connected to the motor and winch 15.
A second limit switch 24, such as a mini plunger or optical switch, is operatively positioned adjacent to the drive assembly 13 to detect when the lifting frame 3 reaches an upper limit (such as by the lifting frame contacting the limit switch 24) corresponding to closure of the opening 9 by the closure member 5, and to cause the drive assembly 13 to stop raising the loading platform 2. The limit switch 24 can communicate electrically with the drive assembly 13 similar to the manner in which limit switch 14 communicates with the drive assembly 13. During installation of the lift system, the precise locations, positions, and sensitivities of the limit switches 14, 24 can be set to accommodate the specific installation environment for proper operation.
With respect to the lifting frame 3, each of the four vertical frame members 4 is a tube which includes an internally threaded nut 19 adapted to receive one of the four externally threaded support rods 12 extending from the closure member 5. The support rods 12 are retained by brackets 20 which are mounted by screws to the closure member 5. Each threaded support rod 12 includes a head which can be gripped and adjusted by a socket wrench through an adjustment hole cut into the closure member 5. The adjustment holes can be covered with caps when adjustments are done for a finished look. With this design, the support rods 12 can be turned and threaded against the nut 19 to increase or decrease the first distance D1 between the closure member 5 and the loading platform 2. For example, because the second distance D2 is known for any given installation, the support rods 12 can be adjusted sufficient to cause the loading platform 2 to be flush with the attic floor 10 when the lift system is in a fully raised position. At the same time, adjustment of the support rods 12 will cause the closure member 5 to contact the ceiling 11 of the support structure 8 to fully close the opening 9 when the lift system is in a fully raised position.
For operation of the lift system, and with further reference to
All references cited in this specification are herein incorporated by reference as though each reference was specifically and individually indicated to be incorporated by reference. The citation of any reference is for its disclosure prior to the filing date and should not be construed as an admission that the present invention is not entitled to antedate such reference by virtue of prior invention.
It will be understood that each of the elements described above, or two or more together may also find a useful application in other types of methods differing from the type described above. Without further analysis, the foregoing will so fully reveal the gist of the present invention that others can, by applying current knowledge, readily adapt it for various applications without omitting features that, from the standpoint of prior art, fairly constitute essential characteristics of the generic or specific aspects of this invention set forth in the appended claims. The foregoing embodiments are presented by way of example only; the scope of the present invention is to be limited only by the following claims.
This continuation-in-part application claims the benefit of priority under 35 U.S.C. X120 to application Ser. No. 15/214,147, filed on Jul. 19, 2016, which is based on provisional application Ser. No. 62/195,480, filed on Jul. 22, 2015.
