The present invention relates generally to audio speaker systems, and in particular, audio speaker systems built using piezo diaphragms.
Piezo speakers are widely used as speakers in, e.g., mobile devices or computers, due to their small form factors. Piezo speakers are typically very thin (e.g., 1 mm or less in thickness) and are designed to have a nearly flat frequency response within the audio frequency band, such as between 1 KHz and 20 KHz, and for some special piezo speakers, between 500 Hz and 20 KHz. To achieve the nearly flat frequency response, piezo speakers may be designed to have a multi-layered structure and/or using special material(s). As a result, piezo speakers are relatively expensive (e.g., between 1 and 10 dollars each currently).
Piezo diaphragms (also referred to as piezo buzzers) are widely available on the market and generally cost a fraction (e.g., ⅓ or less) of the price of piezo speakers. Piezo diaphragms have been designed for applications where audio quality is not a concern. For example, piezo diaphragms are typically used in alarms, buzzers, or the like, where sound comprising mostly of a tone (e.g., a single frequency) is produced by the piezo diaphragm. When used in a typical circuit configuration (e.g., for use as an alarm, or a buzzer), the piezo diaphragm has a non-flat frequency response in the audio frequency band, with many peaks and valleys in the frequency response curve. For example, the maximum variation in the frequency response of the piezo diaphragm within the audio frequency band may be as large as, e.g., 30 dB or more. Such a poor frequency response may cause serious distortion of audio signal, and is the reason that piezo diaphragms are currently not able to be used as speakers for audio signals, such as music, human voice, or the like.
The current disclosure discloses various embodiments where piezo diaphragms are used to form audio speaker systems suitable for playing audio signals. Significant cost reduction can be achieved by using piezo diaphragms instead of piezo speakers in the audio speaker systems while maintaining the small form factors.
In accordance with an embodiment, an audio speaker system includes: an amplifier, wherein a positive input terminal of the amplifier is configured to be coupled to a first reference voltage node; and a piezo diaphragm comprising: a metal plate; a first piezo film attached to the metal plate, wherein the first piezo film is configured to function as a speaker during operation of the audio speaker system; and a second piezo film attached to the metal plate and spaced apart from the first piezo film, wherein the second piezo film is configured to function as a microphone during operation of the audio speaker system, wherein an output terminal of the amplifier is coupled to the first piezo film, and wherein a negative input terminal of the amplifier is coupled to the second piezo film.
In accordance with an embodiment, an audio speaker system includes: a piezo diaphragm comprising: a metal plate; a first piezo film attached to the metal plate; and a second piezo film attached to the metal plate, wherein the second piezo film is at least partially surrounded by the first piezo film and is spaced apart from the first piezo film; and an amplifier, wherein an output terminal of the amplifier is coupled to the first piezo film, wherein a negative input terminal of the amplifier is coupled to the second piezo film, and wherein a positive input terminal of the amplifier is configured to be coupled to a first reference voltage node.
In accordance with an embodiment, a method of playing an audio signal using a piezo diaphragm includes: receiving the audio signal at a positive input terminal of an amplifier or a negative input terminal of the amplifier; supplying a reference voltage to the positive input terminal of the amplifier; sending an output signal of the amplifier to a first piezo film of the piezo diaphragm, wherein the first piezo film is configured to convert the output signal of the amplifier into motion of the first piezo film; kinetically coupling the first piezo film to a second piezo film of the piezo diaphragm, wherein the second piezo film is configured to convert motion of second piezo film into an electrical signal; and feeding the electrical signal back to the negative input terminal of the amplifier.
For a more complete understanding of the present invention, and the advantages thereof, reference is now made to the following descriptions taken in conjunction with the accompanying drawings, in which:
The making and using of the presently disclosed examples are discussed in detail below. It should be appreciated, however, that the present invention provides many applicable inventive concepts that can be embodied in a wide variety of specific contexts. The specific examples discussed are merely illustrative of specific ways to make and use the invention, and do not limit the scope of the invention. Throughout the discussion herein, unless otherwise specified, the same or similar reference numerals or labels in different figures refer to the same or similar component or signal.
The present disclosure will be described with respect to examples in a specific context, namely audio speaker systems built using piezo diaphragms.
In
As illustrated in
The first piezo film 103 and the second piezo film 105 may be formed by depositing a layer of a piezoelectric material on the plate 101, then patterning (e.g., etching using an etching mask having a mask pattern) the deposited piezoelectric material to remove portions of the deposited piezoelectric material. After the patterning, the remaining portions of the deposited piezoelectric material form the first piezo film 103 and the second piezo film 105. In other embodiments, each of the first piezo film 103 and the second piezo film 105 may be pre-formed as a layer of dielectric material having a pre-determined shape, then the pre-formed first piezo film 103 and the pre-formed second piezo film are attached (e.g., glued) to the plate 101.
In the example of
In the illustrated embodiments, during operation of the piezo diaphragm 100A (e.g., as the speaker in an audio speaker system), the terminal C is coupled to a reference voltage such as electrical ground. The terminal A is configured to receive an (amplified) audio signal (e.g., a time-varying electrical voltage carrying audio information). The first piezo film 103 is configured to convert the audio signal (e.g., an electrical signal) into motion (e.g., vibration) of the first piezo film 103 to produce an audio sound. In other words, the first piezo film 103 is configured to function as a speaker. The motion (e.g., vibration) of the first piezo film 103 is picked up (e.g., sensed) by the second piezo film 105 through the kinetic coupling between the first piezo film 103 and the second piezo film 105, and results in motion (e.g., vibration) of the second piezo film 105. The second piezo film 105 generates an electric signal in response to its motion. In other words, the second piezo film 105 functions as a microphone, which converts the audio sound produced by the first piezo film 103 into an electrical signal, which electric signal is fed back to a negative input terminal of an amplifier of the audio speaker system. The amplifier produces the amplified audio signal sent to the first piezo film 103. Details are discussed hereinafter.
The piezo diaphragm 100B is
The piezo diaphragm 100C is
The piezo diaphragm 100D is
The various embodiments of the piezo diaphragms illustrated in
As illustrated in
Still referring to
An audio signal (e.g., a time-varying voltage signal carrying audio information) is applied to a node 121, which is coupled to a negative input terminal 113 of the amplifier 111 via a capacitor C1 and a resistor R3 coupled in series. In some embodiments, the capacitor C1 functions as a high-pass filter to block (e.g., filter out) low frequency components (e.g., DC component) of the audio signal.
As illustrated in
During operation of the audio speaker system 200A, the audio signal applied at the node 121 is filtered by the capacitor C1 (e.g., to remove low frequency components such as DC component). The filtered audio signal is sent to the amplifier 111 and is amplified by the amplifier 111. The amplified audio signal at the output terminal 118 of the amplifier 111 drives (e.g., excites) the first piezo film 103 and causes motion (e.g., vibration) of the first piezo film 103 to generate an audio sound (e.g., music, or voice). The motion (e.g., vibration) of the first piezo film 103, through kinetically coupling, results in a same or similar motion (e.g., vibration) of the second piezo film 105, which functions as a microphone and converts the audio sound into an electrical signal (e.g., a voltage signal). The electrical signal is fed back to the negative input terminal 113 of the amplifier 111. In the example of
In addition, in
Modifications and variations of the present disclosure are possible and are fully intended to be included within the scope of the present disclosure. For example, the examples in
In
Referring to
Embodiments may achieve advantages as described below. For example, the audio speaker systems disclosed herein are formed using piezo diaphragms. The disclosed circuit configurations of the audio speaker systems allow the audio speaker systems to achieve excellent frequency response previously un-achievable using piezo diaphragms. Since piezo diaphragms are much cheaper than piezo speakers while having about the same form factors (e.g., sizes), the disclosed audio speaker systems (which uses piezo diaphragms) can be used to replace the currently used, much more expensive, speaker systems formed using piezo speakers.
Examples of the present invention are summarized here. Other examples can also be understood from the entirety of the specification and the claims filed herein.
Example 1. In accordance with an embodiment, an audio speaker system includes: an amplifier, wherein a positive input terminal of the amplifier is configured to be coupled to a first reference voltage node; and a piezo diaphragm comprising: a metal plate; a first piezo film attached to the metal plate, wherein the first piezo film is configured to function as a speaker during operation of the audio speaker system; and a second piezo film attached to the metal plate and spaced apart from the first piezo film, wherein the second piezo film is configured to function as a microphone during operation of the audio speaker system, wherein an output terminal of the amplifier is coupled to the first piezo film, and wherein a negative input terminal of the amplifier is coupled to the second piezo film.
Example 2. The audio speaker system of Example 1, wherein during operation of the audio speaker system, the microphone formed by the second piezo film is kinetically coupled to the speaker formed by the first piezo film.
Example 3. The audio speaker system of Example 1, further comprising a first resistor and a second resistor coupled in series between the second piezo film and a second reference voltage node, wherein the negative input terminal of the amplifier is coupled to a first node between the first resistor and the second resistor.
Example 4. The audio speaker system of Example 3, further comprising: a capacitor and a third resistor coupled in series between the negative input terminal of the amplifier and a second node, wherein the second node is configured to receive an audio signal.
Example 5. The audio speaker system of Example 4, wherein the second reference voltage node is configured to be coupled to electrical ground, wherein the first reference voltage node is configured to be coupled to voltage supply having a voltage higher than electrical ground.
Example 6. The audio speaker system of Example 3, further comprising: a capacitor coupled between a second node and the positive input terminal of the amplifier, wherein the second node is configured to receive an audio signal; and a third resistor coupled between the positive input terminal of the amplifier and the first reference voltage node.
Example 7. The audio speaker system of Example 6, wherein during operation of the audio speaker system, a voltage at the second reference voltage node is equal to electrical ground, and a voltage at the first reference voltage node is higher than electrical ground.
Example 8. The audio speaker system of Example 1, wherein the audio speaker system has a frequency response within a frequency band between 1 KHz and 20 KHz, wherein an amplitude variation of the frequency response within the frequency band is smaller than 3 dB.
Example 9. The audio speaker system of Example 1, further comprising an audio pre-amplifier coupled between an input terminal of the audio speaker system and the positive input terminal of the amplifier.
Example 10. The audio speaker system of Example 9, further comprising a tone and volume control circuit coupled between the audio pre-amplifier and the positive input terminal of the amplifier.
Example 11. In accordance with an embodiment, an audio speaker system includes: a piezo diaphragm comprising: a metal plate; a first piezo film attached to the metal plate; and a second piezo film attached to the metal plate, wherein the second piezo film is at least partially surrounded by the first piezo film and is spaced apart from the first piezo film; and an amplifier, wherein an output terminal of the amplifier is coupled to the first piezo film, wherein a negative input terminal of the amplifier is coupled to the second piezo film, and wherein a positive input terminal of the amplifier is configured to be coupled to a first reference voltage node.
Example 12. The audio speaker system of Example 11, wherein during operation of the audio speaker system, the first piezo film is configured to convert a first electric signal at the output terminal of the amplifier into motion of the first piezo film, the second piezo film is configured to be kinetically coupled to the first piezo film and configured to convert motion of the second piezo film into a second electric signal.
Example 13. The audio speaker system of Example 12, wherein the second piezo film is coupled to a voltage divider comprising a first resistor and a second resistor coupled in series, wherein a first node between the first resistor and the second resistor is coupled to the negative input terminal of the amplifier.
Example 14. The audio speaker system of Example 13, further comprising a capacitor and a third resistor coupled in series between the first node and a second node, wherein the second node is configured to receive an audio signal.
Example 15. The audio speaker system of Example 13, further comprising: a third resistor coupled between the positive input terminal of the amplifier and the first reference voltage node; and a capacitor coupled between the positive input terminal of the amplifier and a second node, wherein the second node is configured to receive an audio signal.
Example 16. The audio speaker system of Example 11, wherein the piezo diaphragm has a frequency response in a frequency band between 1 KHz and 20 KHz during operation of the audio speaker system, wherein a maximum variation in an amplitude of the frequency response is less than 3 dB in the frequency band.
Example 17. In accordance with an embodiment, a method of playing an audio signal using a piezo diaphragm includes: receiving the audio signal at a positive input terminal of an amplifier or a negative input terminal of the amplifier; supplying a reference voltage to the positive input terminal of the amplifier; sending an output signal of the amplifier to a first piezo film of the piezo diaphragm, wherein the first piezo film is configured to convert the output signal of the amplifier into motion of the first piezo film; kinetically coupling the first piezo film to a second piezo film of the piezo diaphragm, wherein the second piezo film is configured to convert motion of second piezo film into an electrical signal; and feeding the electrical signal back to the negative input terminal of the amplifier.
Example 18. The method of Example 17, wherein feeding the electrical signal back comprises: generating a scaled version of the electrical signal using a voltage divider; and sending the scaled version of the electrical signal to the negative input terminal of the amplifier.
Example 19. The method of Example 17, wherein receiving the audio signal comprises receiving the audio signal at a first node, wherein a capacitor and a resistor are coupled in series between the first node and the negative input terminal of the amplifier.
Example 20. The method of Example 17, wherein receiving the audio signal comprises receiving the audio signal at a first node, wherein a capacitor is coupled between the first node and the positive input terminal of the amplifier, wherein supplying the reference voltage comprises supplying the reference voltage to a second node, wherein a resistor is coupled between the second node and the positive input terminal of the amplifier.
While this invention has been described with reference to illustrative examples, this description is not intended to be construed in a limiting sense. Various modifications and combinations of the illustrative examples, as well as other examples of the invention, will be apparent to persons skilled in the art upon reference to the description. It is therefore intended that the appended claims encompass any such modifications or examples.