The present disclosure relates to the technical field of foundation reinforcement, and in particular to an auger-suction type metro jet system (MJS) device for aerated and lightweight cement soil and a construction method thereof.
With the depletion of shallow urban space for development, urban construction land is becoming increasingly scarce. To efficiently utilize the land resources in densely built urban areas, the development of underground spaces is rapidly advancing. In the process of underground space development, foundation reinforcement technology is often used to ensure the smooth implementation of underground construction around completed buildings and structures.
Three-axis mixing reinforcement is a commonly used method for foundation reinforcement. However, it is easy to generate certain lateral pressure on the soil around the reinforcement area. Furthermore, it is easy to generate vertical additional stress in the foundation due to the increased density of cement soil in the reinforcement area, which will cause foundation settlement, leading to pipeline rupture, road subsidence, and foundation displacement of surrounding buildings and structures.
Therefore, it is necessary to reduce and eliminate the harm of soil settlement and deformation caused by traditional foundation reinforcement methods, ensure the efficient and reliable construction of foundation reinforcement, and increase the applicable conditions of foundation reinforcement technology. In view of this, it is highly desirable to develop a self-drilling metro jet system (MJS) device for aerated cement soil.
In order to overcome the above-mentioned deficiencies of the prior art, the present disclosure provides an auger-suction type metro jet system (MJS) device for aerated and lightweight cement soil and a construction method thereof.
The present disclosure resolves the technical problems with following technical solutions:
An aspect of the present disclosure provides an auger-suction type metro jet system (MJS) device for aerated and lightweight cement soil, including a multi-pipe device, a spiral conveyor, an outer sleeve, an integrated device, a reamer head, a pressure monitoring system, a mass measuring device, and a control console, where the pressure monitoring system includes a pressure sensor and a data acquisition device;
Furthermore, an upper end of the aerated cement slurry pipe is connected to the cement slurry silo; the cement slurry is doped with a quick setting agent; the aerated cement slurry pipe is communicated with the main gas pipe through the branch gas pipes provided with pressure control valves in the integrated device; and after the aerated cement slurry pipe is communicated with the branch gas pipes for gas injection, the aerated cement slurry pipe penetrates into the main gas pipe from the high-pressure grouting hole to form a coaxial double-layer pipe structure that is communicated with the high-pressure grouting hole.
Furthermore, the pressure control valve is connected to the control console through the wire in the pressure sensor wire pipe and configured to adjust the gas pressure in the branch gas pipes based on the water and soil pressure data acquired by the pressure sensor so as to control the gas to enter the cement slurry in the high-pressure cement slurry pipe; a diameter of the branch gas pipes is determined by a gas flux injected into the high-pressure cement slurry pipe; and a diameter of the high-pressure cement slurry pipe in the coaxial double-layer pipe structure communicated with the high-pressure grouting hole is smaller than a diameter of the main gas pipe.
Furthermore, an upper end of the lightweight cement slurry pipe is connected to the cement slurry silo; and the lightweight cement slurry in the cement slurry silo is doped with the foaming agent, where the foaming agent includes a first type foaming agent and a second type foaming agent; the first type foaming agent is a surfactant foaming agent; and the second type foaming agent is a mixture of aluminum powder, iron powder, nekal, and an air entraining agent in a ratio of 9:9:1:1; the second type foaming agent is configured to generate closed bubbles in the cement slurry; the air entraining agent is configured to increase the bubbles and make the bubbles even; and the ratio of the second type foaming agent is adjustable according to indoor and on-site tests to adapt to more engineering scenarios.
Further, an amount of the foaming agent added to the cement slurry silo is adjustable in real time based on the water and soil pressure data acquired by the pressure sensor; and a volume of the lightweight cement soil is the same as a volume of the discharged soil-water mixture.
Furthermore, a gap is formed between the spiral conveyor and the multi-pipe device as well as the outer sleeve; the gap is determined by a gradation of discharged soil particles and configured to reduce a loss amount of cut soil and a problem of jamming caused by the cut soil; and an inclination angle of the spiral conveyor is determined by a friction force between the discharged cut soil and the conveying belt and configured to ensure that most of the soil particles and mud are transported out.
Furthermore, the backup gas pipe is configured to provide a pressure gas for unclogging a pipeline; an upper end of the main gas pipe is connected to an air compressor; and the branch pressure control valves of the negative-pressure gas pipe, the negative-pressure water pipe, the hydraulic pipe, the pressure water pipe, and the backup gas pipe, as well as the pressure sensor and the pressure control valve, are powered by a power wire in the power wire pipe, and are connected to the control console through a wire in the pressure sensor wire pipe.
Furthermore, the control console is configured to connect the multi-pipe device, the integrated device, the pressure monitoring system, and the mass measuring device and regulate drilling operation, high-pressure water cutting operation, high-pressure grouting reinforcement operation, and mud discharge operation of the auger-suction type MJS device for aerated and lightweight cement soil, as well as collaborative control operation of each pressure control valve; and the motor device is connected to branches of the hydraulic pipe and a power wire inside the power wire pipe, and a control wire of the motor device is connected to the control console through the pressure sensor wire pipe.
In another aspect, the present disclosure further provides a construction method, including the following steps:
Further, the construction method includes the following steps: inspecting, during high-pressure grouting, the mass of the cement slurry according to a requirement of grouting reinforcement; and rotating and lifting, by a top power device, the drill pipe at a speed that satisfies requirements for pumping mud formed by a large amount of soil through the soil discharge channel and fully replacing original soil in the reinforcement area with injected aerated cement soil, thereby improving a soil strength in the reinforcement area while ensuring equivalent gravity stress of the formation before and after reinforcement construction.
Compared with the prior art, the present disclosure has the following beneficial effects:
The aerated cement slurry pipe forms a coaxial double-layer pipe structure with the main gas pipe, wrapping the high-pressure gas around the high-pressure sprayed cement to regulate the range of cement spraying, making the foundation reinforced in a regular shape, thereby improving reliability and controllability.
When a lightweight cement slurry pipe is used, lightweight foam cement is used for reinforcement. The cement slurry and the foaming agent are fully and evenly mixed in a slurry silo, such that the foaming agent has sufficient time to foam in the cement slurry and form the lightweight foam cement slurry with stable and even bubbles, ensuring the stable mass of the lightweight foam cement slurry.
Reference Numerals: 1, multi-pipe device; 1-1, high-pressure cement slurry pipe; 1-2, backup pipe; 1-3, negative-pressure gas pipe; 1-4, hydraulic pipe; 1-5, negative-pressure water pipe; 1-6, main gas pipe; 1-6-1, branch gas pipe; 1-7, pressure sensor wire pipe; 1-8, pressure water pipe; 1-9, backup gas pipe; 1-10, power wire pipe; 2, spiral conveyor; 3, outer sleeve; 4, integrated device; 5, high-pressure water nozzle; 6, pressure sensor; 7, high-pressure grouting hole; 8, reamer head; 8-1, reamer bit; 8-1, reamer blade; 8-2, reamer ring; 9, pressure control valve; and 10, mud outlet.
The present disclosure is further described in detail below with reference to the drawings and embodiments.
As shown in
As shown in
A top of the outer sleeve 3 is provided with mud outlet 10, and the mud outlet 10 is connected to a waste liquid tank.
As shown in
An outer side of a cylindrical wall of the integrated device 4 is provided with high-pressure water nozzle 5, the pressure sensor 6, and high-pressure grouting holes 7 from top to bottom.
The reamer head 8 includes reamer bit 8-1 and reamer ring 8-2. The reamer bit 8-1 is fixedly connected to the reamer ring 8-2. Serrated reamer blade 8-1-1 is fixedly connected to the reamer bit 8-1. The reamer head 8 is located at a bottom of the integrated device 4 and is communicated by a mud discharge channel inside the integrated device 4.
A motor device is located at a near-bottom position inside the integrated device 4 and is configured to drive the reamer head 8 to rotate separately for soil cutting, so as to avoid disturbance to surrounding soil caused by overall rotation and soil taking of a drill pipe.
A soil discharge channel is further provided in the integrated device 4. The soil discharge channel includes an inlet adjacent to the reamer head 8 and an outlet connected to the spiral conveyor 2. The inlet of the soil discharge channel is provided with a gravel crusher for crushing gravel in cut soil particles. The outlet of the soil discharge channel is provided with a mud discharge pressure chamber valve for forcing cut soil to enter the spiral conveyor 2 from the soil discharge channel and discharging a soil-water mixture formed after high-pressure water cutting and excess cement slurry after high-pressure grouting.
The negative-pressure gas pipe 1-3, the negative-pressure water pipe 1-5, and the backup gas pipe 1-9 each form a pipeline with a pressure control valve in the integrated device 4, and the pipeline is communicated with the soil discharge channel to assist in mud discharge and soil discharge.
The hydraulic pipe 1-4 forms two branches in the integrated device 4, and the two branches are respectively provided with pressure control valves and communicated with the mud discharge pressure chamber valve and the motor device.
The pressure water pipe 1-8 forms two branches in the integrated device 4, and the two branches are respectively provided with pressure control valves and communicated with the high-pressure water nozzle 5 on the cylindrical wall of the integrated device 4 and a pressure water outlet at a top of the reamer head 8. The pressure water outlet at the top of the reamer head 8 is configured to spray pressure water for two purposes. First, during the soil cutting operation by the reamer head 8, drag reduction and cooling are carried out to facilitate the discharge of the soil-water mixture from the soil discharge channel. Second, the amount of groundwater discharged through the soil discharge channel is balanced to ensure that a groundwater level remains unchanged and prevent ground subsidence caused by groundwater recession.
The high-pressure grouting holes 7 are provided in pairs, and each of the high-pressure grouting holes 7 corresponds to a grouting tremie unit. The grouting tremie unit includes the high-pressure cement slurry pipe 1-1, the main gas pipe 1-6, the branch gas pipe 1-6-1, and pressure control valve 9. The branch gas pipe 1-6-1 is a branch formed by the main gas pipe 1-6 in the integrated device 4 and communicated with the high-pressure cement slurry pipe 1-1 through the pressure control valve 9. The pressure control valve 9 is configured to control a pressure of a gas injected into the high-pressure cement slurry pipe 1-1 from the branch gas pipe 1-6-1.
As shown in
The pressure sensor 6 is connected to the data acquisition device through a wire in the pressure sensor wire pipe 1-7, and is configured to transmit real-time water and soil pressure data to the data acquisition device. The data acquisition device is connected to the control console. When the data acquisition device finds abnormal water and soil pressure, the control console adjusts an opening/closing degree of the mud discharge pressure chamber valve to control the high-pressure cement slurry and high-pressure water provided, thereby maintaining constant water and soil pressure in the reinforcement area.
The mass measuring device is provided in the waste liquid tank and configured to measure a mass of the soil-water mixture conveyed by the spiral conveyor 2 to the waste liquid tank and transmit measurement data to the control console, such that the control console controls a mass of the cement slurry poured into the reinforcement area, thereby ensuring equivalent gravity stress of a formation before and after the construction in the reinforcement area.
There is a certain distance between the spiral conveyor 2 and the multi-pipe device 1 as well as the outer sleeve 3. The distance ensures that there is no friction between the spiral conveyor 2 and the multi-pipe device 1 as well as the outer sleeve 3 during operation and reduces the loss amount of cut soil. An inclination angle of the spiral conveyor 2 ensures that most of the soil particles and mud are transported out.
Furthermore, multiple sections of the multi-pipe device 1 are connected by bolts. An upper end of the high-pressure cement slurry pipe 1-1 is connected to a cement slurry silo. The cement slurry in the high-pressure cement slurry pipe 1-1 is mixed with a quick setting agent, such that the gas injected by the branch gas pipe 1-6-1 is wrapped quickly to form closed bubbles. An upper end of the pressure water pipe 1-8 is connected to a pressure water tank. The backup gas pipe 1-9 is configured to provide a pressure gas for unclogging a pipeline. An upper end of the main gas pipe 1-6 is connected to an air compressor. The branch pressure control valves of the negative-pressure gas pipe 1-3, the negative-pressure water pipe 1-5, the hydraulic pipe 1-4, the pressure water pipe 1-8, and the backup gas pipe 1-9, as well as the pressure sensor 6, and the pressure control valve 9 are powered by a power wire in the power wire pipe 1-10, and are connected to the control console through a wire in the pressure sensor wire pipe 1-7.
The integrated device 4 is provided with at least one pair of high-pressure grouting holes 7. A diameter of the branch gas pipe 1-6-1 is determined by a gas flux injected into the high-pressure cement slurry pipe 1-1. A diameter of the high-pressure cement slurry pipe 1-1 in the coaxial double-layer pipe structure communicated with the high-pressure grouting hole 7 is smaller than a diameter of the main gas pipe 1-6.
Furthermore, the motor device is connected to branches of the hydraulic pipe 1-4 and the power wire inside the power wire pipe 1-10, and a control wire of the motor device is connected to the control console through the pressure sensor wire pipe 1-7.
Furthermore, the control console is configured to connect the multi-pipe device 1, the integrated device 4, the pressure monitoring system, and the mass measuring device and regulate drilling operation, high-pressure water cutting operation, high-pressure grouting reinforcement operation, and mud discharge operation of the auger-suction type MJS device for aerated and lightweight cement soil, as well as collaborative control operation of each pressure control valve.
Furthermore, a maximum diameter of the integrated device 4 is equal to a diameter of the outer sleeve 3, and a maximum outer diameter of the reamer head 8 is greater than an outer diameter of the outer sleeve 3 and the integrated device 4.
In another aspect, the embodiment of the present disclosure further provides a construction method using an aerated slurry pipe, including the following steps.
Step 1. Positioning and layout are carried out, and monitoring points of a groundwater level and a ground settlement are set up in a target reinforcement area to monitor the groundwater level and the ground settlement in real time.
Step 2. A plurality of pipelines of the auger-suction type MJS device for aerated and lightweight cement soil are connected. A drilling system of the auger-suction type MJS device for aerated and lightweight cement soil is started for drilling operation through a control console. A motor device drives high-speed rotation of reamer head 8, causing reamer bit 8-1 and reamer blade 8-1-1 on the reamer bit to cut soil and a gravel crusher crushes gravel in a mixture to be discharged. The soil after cutting and pressure water sprayed from a pressure water outlet form a soil-water mixture, which is discharged together with the crushed gravel through a soil discharge channel, a mud discharge pressure chamber valve, and spiral conveyor 2. According to monitored data of a groundwater level change, pressure water is injected to replenish groundwater so as to maintain the groundwater level unchanged.
Step 3. After the drilling operation reaches a design depth, the motor device, the pressure water outlet, and the mud discharge pressure chamber valve are closed, and the drilling operation is stopped.
Step 4. A high-pressure water cutting and high-pressure cement slurry grouting reinforcement system of the auger-suction type MJS device for aerated and lightweight cement soil is started through the control console. The high-pressure water is sprayed out from high-pressure water nozzle 5 for soil cutting, and high-pressure cement slurry is sprayed through high-pressure grouting hole 7 for grouting reinforcement. A drill pipe rotates and lifts at a certain speed, and the high-pressure water nozzle 5 and the high-pressure grouting hole 7 continue to carry out high-pressure water cutting and high-pressure grouting reinforcement operations, respectively.
During the process of high-pressure water cutting, pressure sensor 6 transmits soil and water pressure data to the control console through a data acquisition device, such that the control console adjusts an opening/closing degree of the mud discharge pressure chamber valve to control the high-pressure cement slurry and high-pressure water provided, thereby maintaining constant soil and water pressure in the reinforcement area.
During the high-pressure grouting process, the pressure control valve 9 is controlled through a control console, such that a pressure gas in the branch gas pipe 1-6-1 is injected into the cement slurry in the high-pressure cement slurry pipe 1-1 to form aerated cement slurry with evenly distributed bubbles. The aerated cement slurry is sprayed from the high-pressure grouting hole 7 for grouting reinforcement. The mass of the soil-water mixture and the gravel is measured by a mass measuring device, and measurement data is transmitted to the control console. The control console controls the mass of the cement slurry injected into the reinforcement area, thereby ensuring equivalent gravity stress of a formation before and after construction in the reinforcement area.
Step 5. After the soil grouting reinforcement is completed, the auger-suction type MJS device for aerated and lightweight cement soil is closed, and the plurality of pipelines of the auger-suction type MJS device for aerated and lightweight cement soil are disconnected.
Step 6. The above steps are repeated until all grouting reinforcement construction in the target reinforcement area is completed.
The mass of the cement slurry is inspected according to the requirements of grouting reinforcement. The drill pipe is rotated and lifted by a top power device at a speed that satisfies the requirements for pumping mud formed by a large amount of soil through the soil discharge channel and fully replacing original soil in the reinforcement area with injected aerated cement soil, thereby improving a soil strength in the reinforcement area while ensuring equivalent gravity stress of the formation before and after reinforcement construction.
In step 5, the pressure gas in the cement slurry injected into the high-pressure cement slurry pipe 1-1 through the branch gas pipe 1-6-1 is adjusted in real-time according to a grouting reinforcement depth, ensuring that even bubble distribution and stable pore content in the reinforced soil at different depths. The mass of the cement slurry injected into the reinforcement area is equal to the mass of natural soil discharged from the soil discharge channel. In step 6, the mass of the grouting reinforced soil is inspected by a standardized method.
An auger-suction type MJS device for lightweight cement soil reinforcement includes multi-pipe device 1, spiral conveyor 2, outer sleeve 3, integrated device 4, reamer head 8, pressure monitoring system, a mass measuring device, and a control console. The pressure monitoring system includes pressure sensor 6 and a data acquisition device.
The multi-pipe device 1 integrates high-pressure cement slurry pipe 1-1, backup pipe 1-2, negative-pressure gas pipe 1-3, hydraulic pipe 1-4, negative-pressure water pipe 1-5, main gas pipe 1-6, pressure sensor wire pipe 1-7, pressure water pipe 1-8, backup gas pipe 1-9, and power wire pipe 1-10.
The spiral conveyor 2 includes a shaft-type spiral conveying belt and an electric device. The spiral conveyor 2 is provided between the multi-pipe device 1 and the outer sleeve 3. The spiral conveyor 2 includes an inlet communicated with a mud discharge pressure valve and an outlet communicated with the mud outlet 10. An electric device is provided at a top position inside the spiral conveyor 2 and connected to the shaft-type spiral conveying belt to transport soil separately so as to avoid affecting rotary jet grouting reinforcement of the multi-pipe device 1.
The mud outlet 10 is provided at a top of the outer sleeve 3 and connected to an external waste liquid tank.
An outer side of a cylindrical wall of the integrated device 4 is provided with high-pressure water nozzle 5, the pressure sensor 6, and high-pressure grouting holes 7 from top to bottom.
The reamer head 8 includes reamer bit 8-1 and reamer ring 8-2. The reamer bit 8-1 is fixedly connected to the reamer ring 8-2. Serrated reamer blade 8-1-1 is fixedly connected to the reamer bit 8-1. The reamer head 8 is located at a bottom of the integrated device 4 and is communicated by a mud discharge channel inside the integrated device 4.
A motor device is located at a near-bottom position inside the integrated device 4. The motor device is connected to the reamer head 8 and drives the reamer head 8 to rotate separately for soil cutting, so as to avoid disturbance to surrounding soil caused by overall rotation and soil taking of a drill pipe.
A soil discharge channel is further provided in the integrated device 4. The soil discharge channel includes an inlet adjacent to the reamer head 8 and an outlet connected to the spiral conveyor 2. The inlet of the soil discharge channel is provided with a gravel crusher for crushing gravel in cut soil particles. The outlet of the soil discharge channel is provided with a mud discharge pressure chamber valve for controlling a speed at which cut soil enters the spiral conveyor 2 from the soil discharge channel.
The negative-pressure gas pipe 1-3, the negative-pressure water pipe 1-5, and the backup gas pipe 1-9 each are provided with a pressure control valve in the integrated device 4 and communicated with the soil discharge channel to assist in mud discharge and soil discharge.
The hydraulic pipe 1-4 forms two branches in the integrated device 4, and the two branches are respectively provided with pressure control valves and communicated with the mud discharge pressure chamber valve and the motor device.
The pressure water pipe 1-8 forms two branches in the integrated device 4, and the two branches are respectively provided with pressure control valves and communicated with the high-pressure water nozzle 5 on the cylindrical wall of the integrated device 4 and a pressure water outlet at a top of the reamer head 8. The pressure water outlet at the top of the reamer head 8 is configured to spray pressure water for two purposes. First, during the soil cutting operation by the reamer head 8, drag reduction and cooling are carried out. Second, the amount of groundwater discharged through the soil discharge channel is balanced to ensure that a groundwater level remains unchanged and prevent ground subsidence caused by groundwater recession.
The high-pressure water nozzle 5 is configured to spray high-pressure water for soil cutting. The soil discharge channel is configured to discharge a soil-water mixture formed after high-pressure water cutting and excess cement slurry after high-pressure grouting. The high-pressure grouting hole 7 is configured to spray high-pressure cement slurry for further cutting and reinforcement.
The pressure sensor 6 is connected to the data acquisition device through a wire in the pressure sensor wire pipe 1-7, and is configured to transmit real-time water and soil pressure data to the data acquisition device. The data acquisition device is connected to the control console. When the data acquisition device finds abnormal water and soil pressure, the control console adjusts an opening/closing degree of the mud discharge pressure chamber valve to control the high-pressure cement slurry and high-pressure water provided, thereby maintaining constant water and soil pressure in the reinforcement area.
The mass measuring device is provided in the waste liquid tank and configured to measure a mass of the soil-water mixture conveyed by the spiral conveyor 2 to the waste liquid tank and transmit measurement data to the control console, such that the control console controls a mass of the cement slurry poured into the reinforcement area, thereby ensuring equivalent gravity stress of a formation before and after the construction in the reinforcement area.
The spiral conveyor 2 is provided with an electric device to operate the shaft-type spiral conveying belt independently, avoiding the high-speed rotation of the multi-pipe device 1 during rotary jet grouting, which may cause centrifugal splashing of the crushed gravel or soil-water mixture on the shaft-type spiral conveying belt to damage the outer sleeve 3.
Multiple sections of the multi-pipe device 1 are connected by bolts. An upper end of the high-pressure cement slurry pipe 1-1 is connected to a cement slurry silo. The backup gas pipe 1-9 is configured to provide a pressure gas for unclogging a pipeline. An upper end of the pressure water pipe 1-8 is connected to a pressure water tank. An upper end of the main gas pipe 1-6 is connected to an air compressor. The branch pressure control valves of backup pipe 1-2, the negative-pressure gas pipe 1-3, the negative-pressure water pipe 1-5, the hydraulic pipe 1-4, the pressure water pipe 1-8, and the backup gas pipe 1-9, as well as the pressure sensor 6, are powered by a power wire in the power wire pipe 1-10, and are connected to the control console through a wire in the pressure sensor wire pipe 1-7.
A foaming agent is used, which includes a first type foaming agent and a second type foaming agent. The first type foaming agent is a surfactant foaming agent, and bubbles generated by the foaming agent meet the following requirements.
The bubbles are even and dense, with a density of 48 kg/m3 to 52 kg/m3.
A settling height of a standard bubble column within 1 h does not exceed 6 mm.
A bleeding volume of the standard bubble column within 1 h does not exceed 20 ml.
An increase rate of a wet density determined by a defoaming test does not exceed 10%. According to the Technical Specification for Foamed Mixture Lightweight Soil Filling Engineering, the surfactant foaming agent is directly supplied by a manufacturer; the second type foaming agent is a mixture of aluminum powder, iron powder, nekal, and a small amount of air entraining agent in a ratio of 9:9:1:1; the second type foaming agent is configured to generate closed bubbles in the cement slurry; the air entraining agent is configured to increase the bubbles and make the bubbles even; and the ratio of the second type foaming agent is adjustable according to indoor and on-site tests to adapt to more engineering scenarios.
An amount of the foaming agent added to the cement slurry silo is adjustable in real time based on the water and soil pressure data acquired by the pressure sensor 6. The volume of the lightweight cement soil is the same as the volume of the discharged soil-water mixture.
The control console is configured to connect the multi-pipe device 1, the integrated device 4, the pressure monitoring system, and the mass measuring device and regulate drilling operation, high-pressure water cutting operation, high-pressure grouting reinforcement operation, and mud discharge operation of the auger-suction type MJS device for lightweight cement soil reinforcement, as well as collaborative control operation of each pressure control valve.
A maximum diameter of the integrated device 4 is equal to a diameter of the outer sleeve 3, and a maximum outer diameter of the reamer head 8 is greater than an outer diameter of the outer sleeve 3 and the integrated device 4.
The motor device is connected to the branches of the hydraulic pipe 1-4 and the power wire inside the power wire pipe 1-10, and a control wire of the motor device is connected to the control console through the pressure sensor wire pipe 1-7.
In another aspect, the embodiment of the present disclosure further provides a construction method of the auger-suction type MJS device for lightweight cement soil reinforcement, including the following steps.
S1. Positioning and layout are carried out, and monitoring points of a groundwater level and a ground settlement are set up in a target reinforcement area to monitor the groundwater level and the ground settlement in real time.
S2. A plurality of pipelines of the auger-suction type MJS device for lightweight cement soil reinforcement are connected. A drilling system of the auger-suction type MJS device for lightweight cement soil reinforcement is started for drilling operation through a control console. A motor device drives high-speed rotation of reamer head 8, causing reamer bit 8-1 and reamer blade 8-1-1 on the reamer bit to cut soil and a gravel crusher crushes gravel in a mixture to be discharged. The soil after cutting and pressure water sprayed from a pressure water outlet form a soil-water mixture, which, together with the crushed gravel, enters the spiral conveyor 2 through a soil discharge channel and a mud discharge pressure chamber valve and is discharged to the waste liquid tank through the mud outlet 10. According to monitored data of a groundwater level change, pressure water is injected through the pressure water outlet to replenish groundwater so as to maintain the groundwater level unchanged.
S3. After the drilling operation reaches a design depth, the motor device, the pressure water outlet, and the mud discharge pressure chamber valve are closed, and the drilling operation is stopped.
S4. A high-pressure water cutting and high-pressure cement slurry grouting reinforcement system of the auger-suction type MJS device for lightweight cement soil reinforcement is started through the control console. The high-pressure water is sprayed out from high-pressure water nozzle 5 for soil cutting, and high-pressure cement slurry is sprayed through high-pressure grouting hole 7 for grouting reinforcement. A drill pipe rotates and lifts at a certain speed, and the high-pressure water nozzle 5 and the high-pressure grouting hole 7 continue to carry out high-pressure water cutting and high-pressure grouting reinforcement operations, respectively.
During the process of high-pressure water cutting, pressure sensor 6 transmits soil and water pressure data to the control console through a data acquisition device, such that the control console adjusts an opening/closing degree of the mud discharge pressure chamber valve to control the amount of high-pressure cement slurry and high-pressure water provided, thereby maintaining constant soil and water pressure in the reinforcement area.
S5. The mass of the soil-water mixture is measured by the mass measuring device, and measurement data is transmitted to the control console. The control console controls the mass of the lightweight foamed cement slurry injected into the reinforcement area, thereby ensuring equivalent gravity stress of a formation before and after construction in the reinforcement area.
S6. After the soil grouting reinforcement is completed, the auger-suction type MJS device for lightweight cement soil reinforcement is closed, and the plurality of pipelines of the auger-suction type MJS device for lightweight cement soil reinforcement are disconnected.
During the process of pulling the drill pipe, the pulling speed is controlled to ensure that the gravel is fully crushed by the gravel crusher in the soil discharge channel, thereby avoiding clogging of the spiral conveyor 2.
The mass of the cement slurry is inspected according to the requirements of grouting reinforcement. The speed at which the drill pipe is rotated and lifted by a top power device satisfies the requirements t mud formed by a large amount of soil through the soil discharge channel and ensuring that the injected lightweight foamed cement soil can fully replace the original soil in the reinforcement area, thereby improving a soil strength in the reinforcement area while ensuring equivalent gravity stress of the formation before and after reinforcement construction.
The technical principles of the present disclosure are described above with reference to the specific embodiments. These descriptions are merely intended to explain the principles of the present disclosure, and may not be construed as limiting the protection scope of the present disclosure in any way. Based on the explanation herein, those skilled in the art may derive other specific implementations of the present disclosure without creative effort, but these implementations should fall within the protection scope of the present disclosure.
This application is the continuation application of International Application No. PCT/CN2023/121179, filed on Sep. 25, 2023, the entire contents of which are incorporated herein by reference.
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4496011 | Mazo | Jan 1985 | A |
5401121 | Nakashima | Mar 1995 | A |
20190145190 | Li | May 2019 | A1 |
20220120052 | Zhang | Apr 2022 | A1 |
Number | Date | Country |
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104563099 | Apr 2015 | CN |
112575813 | Mar 2021 | CN |
113073652 | Jul 2021 | CN |
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Entry |
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CJJ/T177-2012, Technical Specification For Foamed Mixture Lightweight Soil Filling Engineering, Industry Standards of the People's Republic of China, 2012, pp. 1-38, 1-26, Ministry of Housing and Urban-Rural Development of the People's Republic of China. |
Number | Date | Country | |
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Parent | PCT/CN2023/121179 | Sep 2023 | WO |
Child | 18399699 | US |