The present invention relates to an auger with a movable gouge.
For making a bored pile or a cast-in-place pile, it is usual to make use of a tool such as an auger that serves to dig a cylindrical excavation in the ground corresponding to the dimensions of the pile that is to be made, and that also serves to raise the excavated material. Often, the auger is fitted with a dip tube that is mounted to slide in the hollow core of the auger and that serves, while the auger is being raised, to inject progressively into the borehole the concrete or grout that is to form the pile.
The forces that can be absorbed by a bored or cast-in-place pile depend firstly on its diameter and secondly on the coefficient of friction that exists between the outer wall of the pile and the inside wall of the borehole.
Increasing the diameter of the pile leads to an increase in the cost of boring and above all to an increase of the quantity of grout or concrete that needs to be used to make the pile. It can thus be understood that in order to increase the effectiveness of the pile it is advantageous to increase the coefficient of friction between the pile and the ground. To do this, it is known to use a gouge to form a helical groove in the inside wall of the borehole, and subsequently, like the remainder of the borehole, the groove will be filled with the concrete or the grout so as to form a helical rib penetrating into the ground.
This is shown in accompanying
To make the helical groove in the wall of the borehole, it is common practice to fit the bottom end of the blade or “flight” of the auger with a tooth that is used as a gouge. In certain circumstances, the gouge is stationary, i.e. it forms a groove both when the auger is going down and when it is going up. That is described in European patent EP 1 277 877 in the name of Compagnie du Sol. In order to obtain high quality for this groove, i.e. effective compacting of the walls of the rib, it is necessary in particular to control accurately the speed of rotation and the linear displacement of the auger as it goes down, and above all as it comes back up.
To simplify those operations, proposals have been made to use an auger fitted with a retractable gouge that projects beyond the flight of the auger for the purpose of making the groove only while the auger is rising. In general, the movable gouge is caused to be extended merely by reversing the direction of rotation of the auger. One such solution is described in EP 1 471 187 in the name of Compagnie du Sol. Such a solution presents the advantage of being simple, but in some circumstances it presents the drawback of not being certain to extend the gouge for the purpose of making the helical groove.
An object of the present invention is to provide an auger fitted with a movable gouge in which it can be ensured that the gouge is extended effectively while the auger is rising in a manner that is reliable with the gouge being maintained in this position. According to the invention, in order to achieve this object, the auger comprises:
wherein:
It will be understood that the movable gouge is moved from its retracted position to its active or extended position by the additional member moving in translation or rotation. Thus, while the auger is being raised, the gouge is extended into its active position in a manner that is very reliable.
In a first configuration, said additional member is a tubular element extending over the entire length of the core of the auger and having a top end connected to a pipe for feeding a slurry under pressure and whose bottom end is provided with at least one orifice for enabling the slurry to be injected into the borehole.
In a first embodiment, said tubular element is movable in translation in said core, and said control means cause the gouge to be displaced from its retracted position to its active position in response to the movement in translation of said tubular element.
In a second embodiment, said tubular element is movable in rotation in said core, and said control means cause the gouge to be displaced from its retraced position to its active position in response to said tubular element turning.
In this first configuration, said tubular element is a dip tube which is movable in translation in said hollow core between a retracted position in which the bottom end of the dip tube closes the bottom end of the core of the auger, and an extended position in which the bottom end of the dip tube projects from the bottom end of the auger.
In a second configuration, said additional member is a tube segment mounted to be movable in translation and/or in rotation in the hollow core of the auger, at its bottom end.
In a third embodiment, said tube segment is mounted to move in translation inside the core of the auger, and said control means cause the gouge to be displaced from its retracted position to its active position in response to the displacement of the tube segment.
In a fourth embodiment, said tube segment is movable in rotation inside the core of the auger, and said control means cause the gouge to be displaced from its retracted position to its active position in response to the movement in rotation of said tube portion.
In a fifth embodiment, the core of said auger comprises a top portion and a bottom portion that is movable in translation relative to said top portion over a predetermined length, said gouge being mounted on said bottom portion, said additional member comprises a tubular part secured to the bottom end of the top portion of said core and penetrating inside said bottom portion of the hollow core, and said control means are mounted on said tubular part in such a manner that displacement of said bottom portion of the core in translation relative to said tubular part causes the gouge to be displaced from its retracted position to its active position.
Other characteristics and advantages of the invention appear better on reading the following description of several embodiments of the invention given as non-limiting examples. The description refers to the accompanying figures, in which:
With reference initially to
The auger 30 is constituted by a hollow cylindrical core 32 and by two helical blades or “flights” 34 and 36 that are angularly offset by 180°. The core 32 is terminated by a pointed tip 35. The leading edges 34a and 36a of the flights are fitted with teeth such as 38.
Naturally, it would not go beyond the invention for the auger to have a single helical flight or for the auger to have one helical flight extending along its entire height and a second helical flight extending over its end portion close to its tip 35.
In the description below with reference to
Dip-tube-fitted augers are boring machines that are well known and that are described in particular in French patent application No. 2 807 455 in the name of the Applicant, which should be considered as forming an integral portion of the present description. Under such circumstances, the auger has a hollow core in which a “dip” tube can move in translation, the top end of the dip tube being connected by a hose to a source of grout or cement or more generally a slurry, and the bottom end can project from the bottom end of the auger to allow the grout or the concrete to be injected through orifices into the borehole made using the auger. The dip tube can be moved in translation relative to the auger, e.g. with the help of actuators mounted on the rotary drive head of the auger, and as a general rule the dip tube can also be moved in rotation about its longitudinal axis relative to the auger.
In the first embodiment of the invention, the drive means of the movable gouge are controlled by the dip tube moving in translation relative to the auger.
In this first embodiment shown in
It will be understood that when the dip tube is in its retracted position, as shown in
As shown better in
It will be understood that when the dip tube is in its retracted position (
As shown more clearly in
In the first angular position of the dip tube 100, the pusher 152 is in contact with the outside wall 100b of the dip tube, while the pusher 154 is in contact with the setback 150, thus bringing the movable gouge 42 into the extended position (
With reference now to
To control the displacements of the movable gouge 42, use is made of the movement in vertical translation of the dip tube 100 relative to the core of the auger 32. The control member is constituted essentially by a ring 160 with teeth occupying part of its circumference. The ring surrounds the tip tube 100 is and is free to rotate relative thereto, but is prevented from moving in vertical translation relative to the dip tube. The ring 160 is secured to a control finger 162 which penetrates into a helical slot 164 formed in the corresponding portion of the dip tube and constituting a cam. In reality, in order to take account of the length of the stroke of the dip tube relative to the core of the auger, the helical slot formed in the dip tube is preceded by a vertical slot which therefore has no effect on the ring. The toothed portion of the rotary ring 162 co-operates with a control portion 42a of the movable groove 42, which control portion is likewise toothed. The meshing between the toothed portion of the ring 162 and the control portion 42a of the gouge 42 takes place through a slot 166 formed in the bottom portion of the hollow core 32 of the auger.
It will be understood that when the dip tube 100 is moved in the vertical direction relative to the core of the auger, the helical slot 164 acts as a cam causing the control finger 162 to turn in one direction or the other and thus turning the partially-toothed ring 162. When the ring turns it drives the movable gouge 42 to turn about its own axis 42 so as to bring it either into the retraced position as shown in
As in the first embodiment, a rotation sensor can be mounted on the pivot axis 44 of the gouge 42. The signal delivered by the sensor is conveyed to the control assembly of the auger and serves to verify that the gouge 42 does indeed occupy the desired position.
Nevertheless, in these two embodiments, it is preferable to use the displacement (in rotation or in translation) of the dip tube relative to the core of the auger to detect whether the gouge 42 has indeed been brought into its extended position. These movements are easily detected at the top end of the auger.
With reference to
In this embodiment, the bottom end of the auger is fitted with a movable part 170 constituted by a segment of tube 172 of length that is short relative to the length of the auger and closed at its bottom end by an end wall 174 of conical shape forming the pointed tip of the auger. The tube segment 172 is free to move in translation in the hollow core of the auger and is provided with orifices 176 through which the grout or concrete exits. In addition, when the movable part 170 is in the retracted position inside the auger, the movable part is constrained to rotate together therewith by studs 178 and notches 180 formed in the bottom edge of the core 32 of the auger.
During downward movement of the auger, corresponding to digging the borehole, the movable part 170 is held retracted inside the core of the auger (
This result can also be obtained by interposing a spring between the core of the auger and the movable part. While the auger is moving downwards, the spring is compressed. When the upward movement is started, the spring can expand and cause the movable part to be extended.
This relative movement in translation serves to control the pivoting of the gouge 42 via drive means that are represented symbolically by reference 181.
The control means may be of the type shown in FIGS. 6 to 8 (hydraulic) or of the type shown in
In this embodiment, the auger 30 is fitted with a movable part 170 that is mounted to slide in the hollow 32 of the auger. The difference relative to the third embodiment consists in the fact that the outside face of the tube portion 172 and the bottom end of the inside face of the hollow core 32 of the auger has complementary portions in relief 182 suitable for converting the movement in translation of the movable part 170 relative to the core of the auger when the auger rises, into a movement in rotation. It is this movement that is used to control the displacement of the gouge 42.
The control means represented by reference 184 may then be of the type shown in
In the embodiment described with reference to FIGS. 3 to 12, the movable gouge is caused to turn in order to go from its retracted position to its extended or active position. It will nevertheless be understood that by making modifications within the competence of the person skilled in the art, the control means could be arranged so that the movable gouge is caused to move in translation in a direction that is radial relative to the axis of the core of the auger.
With reference below to FIGS. 13 to 23, there follows a description of a fifth embodiment of the invention.
In this embodiment, the auger is constituted by a cutter head 220 mounted at the bottom end of a string of hollow rods, these rods being provided with respective external helical blades or “flights”. The description below relates essentially to the cutter head 220 that serves to cause the gouge 240 to move. As explained below, the gouge is moved in translation along a radial direction that is substantially orthogonal to the longitudinal axis of the cutter head 220. Nevertheless, it will readily be understood that by a simple modification within the competence of the person skilled in the art, this movement could be a pivoting movement about an axis associated with the cutter head.
The cutter head 220 comprises an top portion 222 and a bottom portion 224. The top end 222a of the cutter head is connected to a string of flight rods by connection means 226. The bottom end 222b of the top portion is extended downwards by a tubular extension 228. The top portion 222 is constituted by a cylindrical body 230 and a flight 232.
The bottom portion 224 is generally in the form of a cylindrical hollow rod 234 provided with a flight 236. The extension 228 of the bottom portion 222 is slidably mounted in the hollow rod 224 of the bottom portion 224.
The bottom portion 224 is connected to the top portion 222 by connection means 238. The connection means 238 constrain the portions 222 and 224 in rotation while allowing the portions 222 and 224 to perform relative movement in translation over a limited amplitude.
The bottom end 224a of the bottom portion 224 is provided with a movable gouge (or cutter tooth) 240. The gouge 240 is connected to displacement means 242 for displacing the gouge.
The bottom end 228a of the tubular extension 228 is provided with control means 244.
The control means 244 co-operate with the displacement means 242.
As explained in greater detail below, when the top portion 222 bears against the top end 224b of the bottom portion, the gouge 240 is in its retracted position as shown in
With reference below to FIGS. 16 to 20, there follows a description of a preferred embodiment of the connection means 238.
As shown in FIGS. 16 to 20, the top end 234a of the hollow rod 234 is secured to a hexagonal female connection box 246. The bottom end 222b of the top portion 222 is secured to the top portion 248a of a hexagonal male drive member 248. The bottom end 248b of the male member 248 is secured to the top end 228b of the extension 228. The male and female members 246 are constrained to rotate together.
The top end 246a of the female member is provided with a retaining ring 250 secured to the female drive box 246 and projects out from the inside wall 246c of the drive box 246. The outer wall 248c of the male member 248 is provided with a shoulder 252 that co-operates with the retaining ring 250.
When the top portion 222 is spaced apart from the bottom portion 224, the amplitude of the displacement is limited by co-operation between the ring 250 and the shoulder 252.
With reference below to FIGS. 21 to 23, there follows a description of a preferred embodiment of the control and displacement means 242, 244.
Close to the bottom end 224a of the bottom portion, a protected volume 254 is defined by the helix 256 of the flight, by a side wall 258, and by a bottom plate 259. In the volume 254, a horizontal-axis guide tube 260 is secured to the rod 234 of the bottom portion 224. The tube 260 extends radially. A piston 262 is mounted to slide in the tube. The gouge 240 is secured to a first end 262a of the piston. The second end of the piston is in the form of an inclined surface 264.
The bottom end of the rod 234 is provided with a slot 266 in which a wedge-shaped control member 268 can move vertically. The wedge 268 is secured on the bottom end of the extension 228. Vertical displacement of the extension 228 is converted into horizontal movement of the gouge 240 by co-operation between the surface 264 and the wedge 268. When the wedge 268 does not co-operate with the surface 264, a return system constituted by a lever 270 connected to the piston 262 and a return spring 272 causes the gouge 240 to be retracted.
The operation of this fifth embodiment of the invention is as follows:
When the cutter head 220 is moving downwards and in rotation to dig the borehole, the top portion 222 bears against the bottom portion 224. The extension 228 is in its low position in the rod 234 of the bottom portion 224, and the wedge 268 does not act on the inclined surface 264. The gouge 240 is held in its retracted position.
When the cutter head 220 is moving upwards, the top and bottom portions 222 and 224 are spaced apart from each other. The wedge 268 occupies a high position and acts on the inclined surface 264 of the piston 262. The gouge 240 is then taken to its extended position and it is held in this position so long as traction is exerted on the top portion 222 of the cutter head.
Number | Date | Country | Kind |
---|---|---|---|
0508057 | Jul 2005 | FR | national |
0607612.9 | Apr 2006 | GB | national |