Patent Application
20180371591
The present invention relates to an austenitic stainless steel pipe having excellent wrinkle resistance, and more particularly to an austenitic stainless steel pipe which is easily bent by the force of a person and a bent portion of which is not wrinkled upon bending work.
Conventionally, there have been attempts to apply stainless steel to refrigerant pipes of air conditioners for domestic use and automobiles because not only it has corrosion resistance superior to other materials but also is relatively cheap.
However, since installation space is limited upon installation of refrigerant pipes of air conditioners, the refrigerant pipes are essentially bent by the force of a person in many cases. In these cases, conventional copper pipes or aluminum pipes do not pose any problems due to sufficient ductility thereof, but general stainless steels do not have flexibility essentially required upon pipe installation.
Metal materials have a characteristic of being work-hardened when deformed by tension, compression, or the like, and being further hardened as they are deformed. Pipes are bent due to a complex action including tension and compression. Materials become harder as they are bent. In particular, since 304 steel, which is the most widely used austenitic stainless steel, exhibits severe work hardening, it is very difficult to bend a pipe made of 304 steel by the force of a person in a space where the pipe is installed.
In addition, austenitic stainless steel has a problem that a shape change, such as wrinkles, occurs upon bending-working of a pipe made thereof. Such wrinkles are not aesthetically pleasing, and thus, should be removed. When the wrinkles are removed by polishing, additional costs and time are disadvantageously consumed.
Japanese Patent Application Publication No. 10-2003-268503
Embodiments of the present invention provide an austenitic stainless steel pipe which is easily bent by the force of a person and a bent portion of which is not wrinkled upon bending work.
In accordance with an aspect of the present invention, the above and other objects can be accomplished by the provision of an austenitic stainless steel pipe having excellent wrinkle resistance including, based on % by weight, silicon (Si): 0.1 to 0.65%, manganese (Mn): 0.2 to 3.0%, nickel (Ni): 6.5 to 12.0%, chromium (Cr): 14.5 to 20.5%, copper (Cu): 6.0% or less (excluding 0), the sum of carbon (C) and nitrogen (N): 0.13% or less (excluding 0), and the remainder being Fe and unavoidable impurities, wherein the austenitic stainless steel pipe satisfies Equation (1) below concerning an outer diameter (D) and a thickness (t) thereof and has a yield strength of 195 MPa or less:
D/t≥20 Equation (1).
In accordance with an embodiment of the present invention, the austenitic stainless steel pipe may have an ASTM grain size number of 8 or less.
In accordance with an embodiment of the present invention, the steel pipe may have a ferritic or martensitic phase fraction of less than 1%.
Embodiments of the present invention provide a steel pipe manufactured using an austenitic stainless steel. The stainless pipe according to the present invention can substitute for conventional copper pipes or aluminum pipes which have been used for refrigerant pipes of air conditioners for domestic use and automobiles. In addition, the stainless pipe can exhibit superior corrosion resistance and can lower material costs, compared to conventional pipes. Further, since morphological problems, such as wrinkles, upon bending-working of the pipe are not exhibited, the pipe can be easily bending-worked, without great difficulty, by the force of a person.
An austenitic stainless steel pipe having excellent wrinkle resistance according to an embodiment of the present invention includes, based on % by weight, silicon (Si): 0.1 to 0.65%, manganese (Mn): 0.2 to 3.0%, nickel (Ni): 6.5 to 12.0%, chromium (Cr): 14.5 to 20.5%, copper (Cu): 6.0% or less (excluding 0), the sum of carbon (C) and nitrogen (N): 0.13% or less (excluding 0), and the remainder being Fe and unavoidable impurities, wherein the austenitic stainless steel pipe satisfies Equation (1) below concerning an outer diameter (D) and a thickness (t) thereof and has a yield strength of 195 MPa or less:
D/t≥20 Equation (1).
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings. The following embodiments are provided to fully convey the spirit of the present invention to a person having ordinary skill in the art to which the present invention belongs. The present invention is not limited to the embodiments shown herein but may be embodied in other forms. For the sake of clarity of the present invention, portions, which are unrelated to the present invention, are omitted, and the sizes of components may be slightly exaggerated to help understanding of the present invention.
An austenitic stainless steel pipe having excellent wrinkle resistance according to an embodiment of the present invention includes, based on % by weight, silicon (Si): 0.1 to 0.65%, manganese (Mn): 0.2 to 3.0%, nickel (Ni): 6.5 to 12.0%, chromium (Cr): 14.5 to 20.5%, copper (Cu): 6.0% or less (excluding 0), the sum of carbon (C) and nitrogen (N): 0.13% or less (excluding 0), and the remainder being Fe and unavoidable impurities.
Hereinafter, grounds for numerical limitations of ingredients constituting the austenitic stainless steel pipe having excellent wrinkle resistance of the present invention are described.
Silicon (Si) is added in an amount range of 0.1 to 0.65% by weight.
Si is an element essentially added for deoxidation. When the content of Si is too low, the cost of a steelmaking process is high. Accordingly, the content of Si is limited to 0.1% or more.
However, when the content of Si is too high, since Si is a solid solution strengthening element, strength is increased to harden a material and accordingly, it is not easy to accomplish a yield strength of 195 MPa or less proposed in the present invention. In addition, Si combines with oxygen to form an inclusion, whereby corrosion resistance is decreased. Accordingly, an upper limit of Si is limited to 0.65%.
Manganese (Mn) is added in an amount range of 0.2 to 3.0% by weight.
Mn, which is essentially added for deoxidation, increases the stability of an austenitic phase, and reduces a generation amount of ferrite or martensite in a steel pipe, is added in an amount of 0.2% or more to maintain austenite balance.
However, when Mn, as a solid solution strengthening element, is added in too high a content, the strength of a steel pipe may increase. Accordingly, it is not easy to accomplish a yield strength of 195 MPa or less proposed in the present invention. In addition, since the corrosion resistance of a material may be decreased, an upper limit of Mn is limited to 3.0%.
Nickel (Ni) is added in an amount range of 6.5 to 12.0% by weight.
When Ni is added along with chromium (Cr), corrosion resistance, such as pitting corrosion resistance, may be effectively improved. In addition, when the content of Ni increases, softening of an austenite steel may be accomplished. In addition, Ni, which increases the stability of an austenitic phase and reduces a ferrite or martensite generation amount in a steel pipe, is added in an amount of 6.5% or more so as to maintain austenite balance.
However, when the content of Ni is excessively high, the cost of steel increases. Accordingly, an upper limit of Ni is limited to 12.0%.
Chromium (Cr) is added in an amount range of 14.5 to 20.5% by weight.
Cr, which is an essential element in increasing the corrosion resistance of stainless steel, should be added in an amount of 14.5% or more for general purposes.
However, when Cr, as a solid solution strengthening element, is added in too high a content, the strength of a steel pipe may increase, and thus, it is not easy to accomplish a yield strength of 195 MPa or less proposed in the present invention. In addition, costs increase. Accordingly, an upper limit of Cr is limited to 20.5%.
Copper (Cu) is added in an amount range of 6.0% by weight or less (excluding 0).
Since Cu may cause softening of an austenite steel and reduces a ferrite or martensite generation amount in a steel pipe, it is preferred to add the same.
However, when Cu is added in too high a content, hot workability may be decreased, an austenitic phase may be rather hardened, costs may increase, and manufacturing difficulties may increase. Accordingly, an upper limit of Cu is limited to 6.0%.
The sum of carbon (C) and nitrogen (N) should be added in an amount of 0.13% by weight or less (excluding 0).
C and N, which are interstitial solid solution strengthening elements, harden austenitic stainless steel. When the content of C and N is high, a modified organic martensite generated during processing is hardened, whereby a work hardening degree of a material increases.
Accordingly, the content of C and N should be limited. In the present invention, the content of the sum of C and N is limited to 0.13% or less.
The austenitic stainless steel pipe having excellent wrinkle resistance according to an embodiment of the present invention satisfies Equation (1) below concerning an outer diameter (D) and a thickness (t) thereof:
D/t≥20 Equation (1)
When a ratio of an outer diameter (D) of the steel pipe to a thickness (t) thereof, i.e., D/t ratio, is less than 20, the steel pipe may be easily bending-worked by anyone without the occurrence of wrinkles.
However, when a ratio of an outer diameter (D) of the steel pipe to a thickness (t) thereof, i.e., D/t ratio, is 20 or more, the steel pipe may exhibit wrinkles upon bending work. Accordingly, working is not easy.
However, when a ratio of an outer diameter (D) of the steel pipe to a thickness (t) thereof, i.e., D/t ratio, is 20 or more and the steel pipe has a yield strength of 195 MPa or less as proposed in the present invention, the steel pipe may be easily bending-worked without wrinkles.
The stainless steel pipe has a yield strength of 195 MPa or less.
When a ratio of an outer diameter (D) of the steel pipe to a thickness (t) thereof, i.e., D/t ratio, is less than 20, the steel pipe may be easily bending worked, without the occurrence of wrinkles, by anyone regardless of the yield strength of the stainless steel pipe.
When a ratio of an outer diameter (D) of the steel pipe to a thickness (t) thereof, i.e., D/t ratio, is 20 or more and the stainless steel pipe has a yield strength of greater than 195 MPa, the strength of the steel pipe is excessive. Accordingly, it is difficult to bending-work the steel pipe by the force of a person, and wrinkles may occur upon bending-working thereof.
The austenitic stainless steel illustrated in
It can be confirmed that, in a range wherein a ratio of an outer diameter (D) of each of the steel pipes to a thickness (t) thereof, i.e., D/t, is less than 20, the steel pipes are not wrinkled regardless of the yield strengths thereof.
On the other hand, it can be confirmed that, in a range where a ratio of an outer diameter (D) of each of the steel pipes to a thickness (t) thereof, i.e., D/t, is 20 or more, non-wrinkled steel pipes may be obtained only when the steel pipes have a yield strength 195 MPa or less, as proposed in the present invention. Although the yield strengths of the pipes were measured according to ASTM_A370, other methods may be also used.
For example, the stainless steel pipe may have an ASTM grain size number of 8 or less. The grain size is measured at a longitudinal cross section of the stainless steel pipe.
Accordingly, it is preferred to control a grain size to 8 or less so as to satisfy the yield strength of 195 MPa or less of the present invention.
For example, the steel pipe may have a ferritic phase fraction of less than 1%, and a martensitic phase fraction of less than 1%.
The steel pipe has a ferrite or martensite fraction of less than 1%, as measured by a magnetization method.
Hereinafter, the present invention will be described in detail by describing exemplary embodiments of the invention.
An austenitic stainless steel slab including ingredients of each of Inventive Examples 1 to 19 and Comparative Examples 1 to 11 as summarized in Table 1 below was manufactured through continuous casting. Subsequently, the austenitic stainless steel slab was subjected to hot rolling, and cold rolling into a total reduction ratio of 50%, thereby manufacturing a cold-rolled steel sheet. A steel pipe was manufactured using the resultant cold-rolled steel sheet.
Subsequently, properties, such as particle size and yield strength, of the steel pipe were measured. The steel pipe was bent at 90°, and then the occurrence of wrinkles was observed with the naked eye.
Referring to the Tables 1 and 2 and
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited thereto. Those skilled in the art will understand that various changes and modifications may be made within the spirit and scope of the appended claims.
Austenitic stainless steel according to embodiments of the present invention has industrial applicability in that it is applicable to refrigerant pipes of air conditioners for domestic use and automobile, etc.
| Number | Date | Country | Kind |
|---|---|---|---|
| 10-2015-0184675 | Dec 2015 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2016/015015 | 12/21/2016 | WO | 00 |
