The present invention relates to a bar clamp. Specifically a bar clamp that automatically adjusts from a wide-open position to the desired clamping position by releasing a braking lever. The bar clamp may then be tightened to the final clamping position by a few squeezes of the trigger.
Bar clamps which allow the user to tighten the clamp about a work piece using only one hand are well known. Although it is true that such clamps permit the user to advance closing of the clamp by holding and squeezing a trigger type mechanism using only one hand, there typically remains a need to use two hands to pre-adjust the distance between the jaws to an approximate position in order to efficiently use the clamp. Adjusting the jaws of such clamps to a desired position often cannot be easily accomplished by merely squeezing the trigger, each squeeze of the trigger only advances the movable jaw in small increments.
The auto-advance bar clamp of the present invention permits the user to automatically adjust the clamp from a wide open position to any desired closed position instantly by simply pressing a brake lever. Upon release of the brake, a spring loaded slide bar and movable jaw of the auto-advance bar clamp instantly and automatically advance to the desired closed position requiring only a few squeezes of the trigger to tighten the clamp. This instant adjustment of the clamp is accomplished with only one hand leaving the other hand free to hold the work.
Typically, one-handed bar clamps require their overall length to be longer than their clamping capacity, for example a 6″ capacity clamp is about 13″ long and a 12″ capacity clamp is about 19″ long. In one embodiment, substantial reduction of the overall length of the clamp relative to its clamping capacity is accomplished. In this multi-range embodiment the overall length of the clamp is actually shorter than its maximum clamping capacity providing a more compact tool while more than doubling its clamping capacity. For example, this embodiment of the clamp with an overall length of 12″ would actually have a clamping capacity of 14″. The multi-range embodiment includes a rigid structural body extension with a slide rail and a sliding jaw mounted upon the slide rail. The sliding jaw can be slid along the slide rail and maintained at pre-determined locking locations along the rail resulting in a multi-range clamp of substantially longer clamping capacity. Although desirable, this multi-range embodiment need not incorporate the auto-advance feature.
A one handed multi-range auto-advance bar clamp used for damping work pieces together which will upon release of the brake (76) instantly and automatically adjust from a wide open position to any desired closed position is provided. With reference to
The body (69) has a top, a bottom, a front edge, a back edge, a bore (not numbered), a cavity (731), a handle (74), a rigid structural body extension (81), a slide rail (82) and a transverse brake slot (730). The cavity (731) is defined in the body (69) and divides the bore, the slide bar (70) passes through the cavity (731) and the bore. The transverse brake slot (730) is formed in the front end of the slide rail (82) above the slide bar (70). The handle (74) is formed at the bottom of the body (69).
The rigid structural body extension (81) is formed in cross section as a channel with the base of the channel providing the top section slide rail (82). The slide bar (70) and the advancement spring (78) travel freely with clearance on all sides parallel to the inner walls and top of the channel. The rigid structural body extension (81) also provides cover for the slide bar (70) and advancement spring (78) performing as a guard. As best illustrated in cross section
As best illustrated in
The drive assembly comprises a trigger (75), a drive lever (751) and a spring (752). The trigger (75) has a top, a bottom, a front edge and a rear edge and is pivotally mounted in the body (73) corresponding to the handle (74) so the top of the trigger (75) is in the cavity (731). The upper end of the trigger (75) is forked and straddles the slide bar (70). The handle (74) is hollow in part so as to receive the basically U-shaped trigger (75) when the trigger (75) is squeezed it straddles the handle (74). The drive lever (751) has a front surface, a rear surface and a hole (not numbered) through which the slide bar (70) passes, is suspended on the slide bar (70) and abuts the rear edge of the trigger (75). The hole of the drive lever (751) has a top edge and a bottom edge. The spring (752) has two ends and is mounted around the slide bar (70) in the cavity (731). One end of the spring (752) abuts the drive lever (751), and the other abuts an interior surface of the cavity (731) so the drive lever (751) is pushed to a non-gripping standby position substantially perpendicular to the slide bar (70). The trigger (75) is also pushed by the spring (752) to the standby position.
The brake (76) has a central hole and is pivotally retained within the transverse brake slot (730) in the front edge of the slide rail (82). The slide bar (70) passes through the central hole in the brake (76). The central hole in the brake (76) has a top edge and a bottom edge. A compression spring (762) is mounted between the brake (76) and the front edge of the body (69) so the brake (76) is pushed to a gripping inclined standby position.
The advancement spring (78) has two ends and is mounted around the slide bar (70). One end of the advancement spring (78) abuts the back edge of the body (69) and the other abuts a roll pin (77) which is pressed through a hole at the end of the slide bar (70) opposite the movable jaw (72). When the movable jaw (72) is furthest from the body (69) the clamp is in the open position and the advancement spring (78) is fully compressed, at lesser openings the advancement spring (78) is compressed relative to the degree of spacing between the movable jaw (72) and the front of the body (69). When the movable jaw (72) is closed and nearest the body (69) the advancement spring (78) is expanded however it is never fully expanded requiring greater overall length to fully close the clamp. The advancement spring (78) applies enough force to completely close the clamp from any open position but not enough force to overcome the grip of the brake (76).
With reference to
As shown in
As best shown in
To advance the movable jaw (72) in small increments toward the sliding jaw (83), the trigger (75) is squeezed toward the handle (74), and the trigger (75) pivots the drive lever (751). The hole in the drive lever (751) is inclined so the top and bottom edge of the hole grip the top and bottom of the slide bar (70) and push the slide bar (70) back. As the drive lever (751) pushes the slide bar (70) back, the movable jaw (72) moves toward the sliding jaw (83). The slide bar (70) is kept from moving forward or unintentionally backward by the brake (76) because the central hole in the brake (76) grips the top edge and the bottom edge of the slide bar (70) when the trigger (75) is released. The compression spring (762) keeps the brake (76) in position to grip the slide bar (70) to prevent the slide bar (70) from moving forward or unintentionally backward.
To instantly close the clamp and advance the movable jaw (72) from any open position, toward the sliding jaw (83), the brake (76) is momentarily released. Instantly upon release of the brake (76) the advancement spring (78) expands and pushes against the back edge of the body (69) and the roll pin (77), the spring loaded slide bar (70) now free from the grip of the brake (76) is forced back instantly closing the clamp. Squeezing the trigger (75) tightens the clamp.
It should be noted that although the advancement spring (78) is described in all embodiments as mounted around the slide bar (70) and as expanding and pushing the slide bar (70) alternatives exist. For example, referring to
It should also be noted that although
A one-handed bar clamp used for clamping work pieces together whereupon the push of the brake (76) lever the clamp instantly and automatically adjusts from a wide open position to any desired closed position is provided. With reference to
The body (73) has a top, a bottom, a front edge, a back edge, a cavity (731), a bore (not numbered), a transverse hole (732) and a handle (74). The stationary jaw (71) is formed on the top of the body (73). The cavity (731) is defined in the body (73) and divides the bore, the slide bar (70) passes through the cavity (731) and the bore. The transverse hole (732) is formed in the front edge of the body above the slide bar (70). The handle (74) is formed at the bottom of the body (73).
The drive assembly comprises a trigger (75), a drive lever (751) and a spring (752). The trigger (75) has a top, a bottom, a front edge and a rear edge and is pivotally mounted in the body (69) corresponding to the handle (74) so the top of the trigger (75) is in the cavity (731). The upper end of the trigger (75) is forked and straddles the slide bar (70). The handle (74) is hollow in part so as to receive the basically U-shaped trigger (75) when the trigger (75) is squeezed it straddles the handle (74). The drive lever (751) has a front surface, a rear surface and a hole (not numbered) through which the slide bar (70) passes, is suspended on the slide bar (70) and abuts the rear edge of the trigger (75). The hole of the drive lever (751) has a top edge and a bottom edge. The spring (752) has two ends and is mounted around the slide bar (70) in the cavity (731). One end of the spring (752) abuts the drive lever (751), and the other abuts an interior surface of the cavity (731) so the drive lever (751) is pushed to a non-gripping standby position substantially perpendicular to the slide bar (70). The trigger (75) is also pushed by the spring (752) to the standby position.
The brake (76) has a central hole and is pivotally attached to the transverse hole (732) in the front edge of the body (73). The slide bar (70) passes through the central hole in the brake (76). The central hole in the brake (76) has a top edge and a bottom edge. A compression spring (762) is mounted between the brake (76) and the front edge of the body (73) so the brake (76) is pushed to a gripping inclined standby position. The advancement spring (78) has two ends and is mounted around the slide bar (70). One end of the advancement spring (78) abuts the back edge of the body (73) and the other abuts a roll pin (77) which is pressed through a hole at the end of the slide bar (70) opposite the movable jaw (72). When the movable jaw (72) is furthest from the body (73) the clamp is in the open position and the advancement spring (78) is fully compressed, at lesser openings the advancement spring (78) is compressed relative to the degree of spacing between the movable jaw (72) and the front of the body (73). When the movable jaw (72) is closed and nearest the body (73) the advancement spring (78) is expanded however it is never fully expanded requiring greater overall length to fully close the clamp. The advancement spring (78) applies enough force to completely close the clamp from any open position but not enough force to overcome the grip of the brake (76).
To advance the movable jaw (72) in small increments toward the stationary jaw (71), the trigger (75) is squeezed toward the handle (74), and the trigger (75) pivots the drive lever (751). The hole in the drive lever (751) is inclined so the top and bottom edge of the hole grip the top and bottom of the slide bar (70) and push the slide bar (70) back. As the drive lever (751) pushes the slide bar (70) back, the movable jaw (72) moves toward the stationary jaw (71). The slide bar (70) is kept from moving forward, or unintentionally backward by the brake (76) because the central hole in the brake (76) grips the top edge and the bottom edge of the slide bar (70) when the trigger is released. The compression spring (762) keeps the brake (76) in position to grip the slide bar (70) to prevent the slide bar (70) from moving forward or unintentionally backward.
To instantly close the clamp and advance the movable jaw (72) from any open position, toward the stationary jaw (71), the brake (76) is momentarily released. Instantly upon release of the brake (76) the advancement spring (78) expands and pushes against the back edge of the body (73) and the roll pin (77) the spring loaded slide bar (70) now free from the grip of the brake (76) is forced back by the advancement spring (78) closing the clamp. Squeezing the trigger (75) tightens the clamp. With the movable jaw (72) and the stationary jaw (71) spaced apart the clamp can be closed incrementally by squeezing the trigger (75) or instantly by releasing the brake (76).
Referring to
A bushing surface (not shown) may be included at the tip of or between the tip of the adjusting screw (740) and the slide bar (70) to prevent wear upon the surfaces. Although shown only in this embodiment such adjustment can be incorporated into other embodiments of the auto-advance bar clamp.
Referencing
Another alternate embodiment of the clamp shown in
Yet another alternate embodiment of the clamp shown in
In operation of the auto-advance bar clamp the user grips the handle (74) with one hand and releases and holds the brake (76) lever, with the other hand the user grips the movable jaw (72) pulling it away from the stationary jaw (71) to the open most position with the greatest distance between the movable jaw (72) and the stationary jaw (71). The brake (76) is then released and the clamp will remain in the wide open position. At this point there is no longer any need for two hands to operate the clamp and the user now has a free hand to hold the work.
After positioning the clamp around the work, usually with the stationary jaw (71) touching the work, the user simply presses the brake (76) lever. Instantly upon release of the brake (76) the movable jaw (72) will automatically close upon whatever size work is between the jaws of the clamp. Once closed upon the work the user squeezes the trigger (75) to tighten the clamp.
To loosen and remove the clamp the user again releases and holds the brake (76) and “reloads” the clamp by opening the jaws to the open most position and then releases the brake (76) thus preparing the clamp for the next application. Often the clamp can also be “reloaded” with only one hand by using the work itself to bold the movable jaw (72) while removing and reopening the clamp. The multi-range auto-advance bar clamp is operated in exactly the same manner except in this embodiment the sliding jaw is positioned at the proper location along the slide rail (82) based upon the size of the work. The sliding jaw (83) is moved by slightly tilting it forward and then sliding it to the desired location along the slide rail (82) and passively allowing the projection (86) to resiliently snap into the desired slot (85).
This application is a continuation of co-pending U.S. patent application Ser. No. 11/163,831 filed Nov. 1, 2005.
Number | Name | Date | Kind |
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4220322 | Hobday | Sep 1980 | A |
5161787 | Hobday | Nov 1992 | A |
6568667 | Hall | May 2003 | B1 |
6648315 | Lee | Nov 2003 | B1 |
20060091596 | Marusiak | May 2006 | A1 |
20080157450 | Marusiak | Jul 2008 | A1 |
Number | Date | Country | |
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20080157450 A1 | Jul 2008 | US |
Number | Date | Country | |
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Parent | 11163831 | Nov 2005 | US |
Child | 12048928 | US |